CN102229205B - Continuous controllable dry mixed mortar stirring station - Google Patents

Continuous controllable dry mixed mortar stirring station Download PDF

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Publication number
CN102229205B
CN102229205B CN 201110132282 CN201110132282A CN102229205B CN 102229205 B CN102229205 B CN 102229205B CN 201110132282 CN201110132282 CN 201110132282 CN 201110132282 A CN201110132282 A CN 201110132282A CN 102229205 B CN102229205 B CN 102229205B
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sand
unit
additive
conveying worm
bin
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CN102229205A (en
Inventor
孙家威
朱讱之
徐长禄
项世平
王日东
刘嘉斌
智刚
王春岩
孙庭义
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Liaoning Hainuo Construction Machinery Group Co Ltd
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Liaoning Hainuo Construction Machinery Group Co Ltd
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Abstract

The invention relates to a continuous controllable dry mixed mortar stirring station, which comprises a sand preparation unit, a sand supply unit I, a sand supply unit II, a powder supply unit, a sand conveying unit, an admixture supply unit, a stirring unit and a finished product supply unit, wherein each unit is controlled by adopting an intelligent control system with a field bus and matched with the intelligent control system by adopting an impact flow balance. Compared with the prior art, the stirring station has the advantages that: the production cost of dry mixed mortar is continuous, the weight of equipment is reduced, the manufacturing cost is reduced, the volume of the equipment is simplified, the floor area and the waste of driving electrical energy are reduced, the stirring burden and the mixing and stirring time are reduced, the energy consumption is reduced, the production efficiency of the product is improved, and the stirring station is energy-saving and environment-friendly.

Description

A kind of continuous controllable dry mixed mortar stirring station
Technical field
The present invention relates to a kind of complete set of equipments for the production of dry-mixed mortar, particularly a kind of continuous controllable dry mixed mortar stirring station.
Background technology
Dry-mixed mortar is green emerging one of the material that is dry mixed of building materials field.Dry-mixed mortar means by the professional production manufacturer production, take cement as main cementitious matter and sand material, mineral admixture, reinforcement material and the additive of dry sieve divisional processing mix by a certain percentage the mixture that forms.
Along with improving constantly that construction quality, environmental requirement and civilized construction require; mortar processed is mixed in the job site can cause the shortcoming of airborne dust and noise effect and more and more outstanding to the limitation of site requirements to surrounding environment, and dry-mixed mortar is because more being come approximately many people's favor in the advantage of the aspects such as technical performance, environmental protection, social benefit.Nowadays, countries in the world are all at the development dry-mixed mortar.
At present, the proportion of production that China's dry-mixed mortar accounts for mortar is still very little, and existing dry-mixed mortar has formed the clearance-type production method because material adopts the bucket type weighing.This clearance-type production method, so that the equipment bulky complex, floor space is large, production efficiency is low, and each link is difficult for coordinating.Because the dry-mixed mortar production line controllability is poor, production line is difficult for adapting to the dry-mixed mortar production of multiple performance, has seriously limited the progress of dry-mixed mortar automatic production process again.
Therefore, the need of production of dry-mixed mortar is a kind of to overcome the deficiencies in the prior art, and device structure is simple, floor space is little, produce continuous high-efficient, controllability is high, the dry mortar mixing plant with intelligence control system of energy-conserving and environment-protective.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of continuous controllable dry mixed mortar stirring station is provided, this mixing plant device structure is simple, floor space is little, produce continuous high-efficient, controllability is high, and flexible operation is easy, guarantee the dry-mixed mortar workability of producing and superior in quality, can satisfy various construction work requirements.
For achieving the above object, the present invention realizes by the following technical solutions:
A kind of continuous controllable dry mixed mortar stirring station, comprise for the sand unit, for sand unit one, for sand unit two, for powder unit, sediment transport material unit, supply additive unit, agitating unit, finished product feed unit, the sediment transport material unit is connected with confession sand unit two, confession sand unit one, confession powder unit, agitating unit respectively, standby sand unit is connected with supplying sand unit one respectively with for sand unit two, and agitating unit also is connected with the finished product feed unit respectively with for the additive unit.
Described standby sand unit comprises bucket elevator one, scalping, bucket elevator two, threeway, dusting cover, the deduster one that connects successively;
Describedly comprise sand storehouse four, the sand storehouse three that is set up in parallel and be connected sand material conveying worm four, the sand material conveying worm three that is connected with sand storehouse four, sand storehouse three for sand unit two, also comprise respectively with sand material conveying worm four and are connected the sand material punching flow scale two that is connected with sand material conveying worm;
Describedly comprise sand storehouse two, the sand storehouse one that is set up in parallel and be connected sand material conveying worm two, the sand material conveying worm one that is connected with sand storehouse two, sand storehouse one for sand unit one, also comprise respectively with sand material conveying worm two and is connected the sand material punching flow scale one that is connected with sand material conveying worm;
The described powder unit that supplies comprises filler bin one, filler bin two, filler bin three, the filler bin four that is set up in parallel and is connected powder screw conveyer one, powder screw conveyer two, powder screw conveyer three, the powder screw conveyer four that is connected with filler bin one, filler bin two, filler bin three, filler bin four, also comprises the powder punching flow scale that is connected with powder screw conveyer one, powder screw conveyer two, powder screw conveyer three, powder screw conveyer four respectively;
Described sediment transport material unit comprises belt conveyor and the bucket elevator three that is connected;
The described additive unit that supplies comprises the additive feed bin four that is connected and is set up in parallel with deduster two respectively, additive feed bin three, additive feed bin two, additive feed bin one, also comprise respectively and additive feed bin four, additive feed bin three, additive feed bin two, the additive conveying worm four that additive feed bin one connects, additive conveying worm three, additive conveying worm two, additive conveying worm one also comprises respectively and additive conveying worm four, additive conveying worm three, additive conveying worm two, the additive punching flow scale that additive conveying worm one connects;
Described agitating unit comprises transition hopper two, mixer, transition hopper one, the finished product material conveying worm one that sets gradually and the mixer dynamical system that is connected with mixer;
Described finished product feed unit comprises bucket elevator four, finished product material conveying worm two, rotary distributor, finished product bin four, hand adjustment valve four, butterfly valve four, charging head in bulk four, the deduster three that connects successively, also comprises the finished product bin three, hand adjustment valve three, butterfly valve three, the charging head in bulk three that are set up in parallel with the finished product bin four that sets gradually, hand adjustment valve four, butterfly valve four, charging head in bulk four; Finished product bin two, hand adjustment valve two, butterfly valve two, charging head in bulk two; Finished product bin one, hand adjustment valve one, butterfly valve one, in bulk reinforced first also comprise dry-mixed mortar hopper and transport vehicle.
Described each unit adopts the intelligence control system control with fieldbus.
Described powder punching flow scale, sand material punching flow scale one, sand material punching flow scale two, additive punching flow scale all adopt transducer drive and can cooperate with intelligence control system.
Compared with prior art, the invention has the beneficial effects as follows:
1) adopts the punching flow scale, it has substituted traditional bucket type and has concentrated the weighing method, match with frequency converter realization driving with intelligence control system, in the mixing plant, the transmission of sand material powder is no longer waited for after the weight proportion of sand material powder finishes and being moved, but the transmission of proportioning limit, limit makes the serialization of dry-mixed mortar production process;
Heavy burder was concentrated and is brought the heavy load of equipment and prepare burden uneven when 2) the continuous production of mixing plant had changed the hopper weighing, reduce the load capacity of transmission mechanism, thereby reduced the equipment own wt, reduced equipment manufacturing cost, simplify equipment volume, reduced occupation area of equipment;
3) the continuous production of mixing plant has reduced the waste that drives electric energy, the energy savings spending;
4) the continuous production of mixing plant improves the batching uniformity that is transferred to mixer, thereby has reduced to stir burden, has reduced the mix and blend time, reduces energy consumption, improves production efficient, reduces product cost, improves the quality of products.
Description of drawings
Fig. 1 is structural representation of the present invention.
In figure: 1-mixer dynamical system, 2-finished product material conveying worm one, 3-transition hopper one, 4-mixer, 5-powder screw conveyer four, 6-powder screw conveyer three, 7-powder punching flow scale, 8-powder screw conveyer two, 9-powder screw conveyer one, 10-sand material conveying worm one, 11-sand material punching flow scale one, 12-sand storehouse one, 13-sand material conveying worm two, 14-sand storehouse two, 15-sand material conveying worm three, 16-sand storehouse three, 17-sand material punching flow scale two, 18-belt conveyor, 19-sand material conveying worm four, 20-sand storehouse four, 21-bucket elevator one, 22-scalping, 23-bucket elevator two, 24-threeway, 25-dusting cover, 26-deduster one, 27-filler bin one, 28-filler bin two, 29-filler bin three, 30-filler bin four, 31-deduster two, 32-bucket elevator three, 33-transition hopper two, 34-additive feed bin four, 35-additive feed bin three, 36-additive feed bin two, 37-additive feed bin one, 38-bucket elevator four, 39-finished product material conveying worm two, 40-deduster three, 41-rotary distributor, 42-additive conveying worm four, 43-additive conveying worm three, 44-additive conveying worm two, 45-additive conveying worm one, 46-additive punching flow scale, 47-finished product bin four, 48-finished product bin three, 49-finished product bin two, 50-finished product bin one, 51-hand adjustment valve four, 52-hand adjustment valve three, 53-hand adjustment valve one, 54-hand adjustment valve two, 55-butterfly valve one, 56-butterfly valve two, 57-butterfly valve three, 58-butterfly valve four, 59-in bulk reinforced first, 60-charging head two in bulk, 61-charging head three in bulk, 62-charging head four in bulk, 63-dry-mixed mortar hopper and transport vehicle
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
See Fig. 1, a kind of continuous controllable dry mixed mortar stirring station, comprise for the sand unit, for sand unit one, for sand unit two, for powder unit, sediment transport material unit, supply additive unit, agitating unit, finished product feed unit, the sediment transport material unit is connected with confession sand unit two, confession sand unit one, confession powder unit, agitating unit respectively, standby sand unit is connected with supplying sand unit one respectively with for sand unit two, and agitating unit also is connected with the finished product feed unit respectively with for the additive unit.
Standby sand unit comprises bucket elevator 1, scalping 22, bucket elevator 2 23, threeway 24, dusting cover 25, the deduster 1 that connects successively;
Comprise sand storehouse 4 20, the sand storehouse 3 16 that is set up in parallel and be connected sand material conveying worm 4 19, the sand material conveying worm 3 15 that is connected with sand storehouse 4 20, sand storehouse 3 16 for sand unit two, also comprise respectively with sand material conveying worm 4 19 and are connected the 15 sand material punching flow scales 2 17 that are connected with sand material conveying worm;
Comprise sand storehouse 2 14, the sand storehouse 1 that is set up in parallel and be connected sand material conveying worm 2 13, the sand material conveying worm 1 that is connected with sand storehouse 2 14, sand storehouse 1 for sand unit one, also comprise respectively with sand material conveying worm two with are connected the sand material punching flow scale 1 that sand material conveying worm 1 is connected;
Comprise filler bin 1, filler bin 2 28, filler bin 3 29, the filler bin 4 30 that is set up in parallel and be connected powder screw conveyer 1, powder screw conveyer 28, powder screw conveyer 36, the powder screw conveyer 45 that is connected with filler bin 1, filler bin 2 28, filler bin 3 29, filler bin 4 30 for the powder unit, also comprise the powder punching flow scale 7 that is connected with powder screw conveyer 1, powder screw conveyer 28, powder screw conveyer 36, powder screw conveyer 45 respectively;
The sediment transport material unit comprises belt conveyor 18 and the bucket elevator 3 32 that is connected;
Comprise the additive feed bin 4 34 that is connected and is set up in parallel with deduster 2 31 respectively for the additive unit, additive feed bin 3 35, additive feed bin 2 36, additive feed bin 1, also comprise respectively and additive feed bin 4 34, additive feed bin 3 35, additive feed bin 2 36, the additive conveying worm 4 42 that additive feed bin 1 connects, additive conveying worm 3 43, additive conveying worm 2 44, additive conveying worm 1 also comprises respectively and additive conveying worm 4 42, additive conveying worm 3 43, additive conveying worm 2 44, the additive punching flow scale 46 that additive conveying worm 1 connects;
Agitating unit comprises transition hopper 2 33, mixer 4, transition hopper 1, finished product material conveying worm 1 and the mixer dynamical system 1 that is connected with mixer 4 that sets gradually;
The finished product feed unit comprises bucket elevator 4 38, finished product material conveying worm 2 39, rotary distributor 41, finished product bin 4 47, hand adjustment valve 4 51, butterfly valve 4 58, charging head in bulk 4 62, the deduster 3 40 that connects successively, also comprises the finished product bin 3 48, hand adjustment valve 3 52, butterfly valve 3 57, the charging head in bulk 3 61 that are set up in parallel with the finished product bin 4 47 that sets gradually, hand adjustment valve 4 51, butterfly valve 4 58, charging head in bulk 4 62; Finished product bin 2 49, hand adjustment valve 2 53, butterfly valve 2 56, charging head in bulk 2 60; Finished product bin 1, hand adjustment valve 1, butterfly valve 1, in bulk reinforced first 59 also comprise dry-mixed mortar hopper and transport vehicle 63.
See Fig. 1, standby sand unit, for sand unit two, a kind of for the sand unit, given by bucket elevator 1 and to expect scalping 22, after scalping 22, feed into bucket elevator 2 23, bucket elevator 2 23 feeds into threeway 24, threeway 24 will be expected respectively minute to sand storehouse 4 20 and dusting cover 25, minute sift out through dusting cover 25 to the sand material of dusting cover 25, the sand material that sifts out divides to sand storehouse 3 16, sand storehouse 2 14, sand storehouse 1, sand material in the sand storehouse 4 20 is through 4 19 outputs of sand material conveying worm, sand material with 4 19 outputs of sand material conveying worm after sand material in the sand storehouse 3 16 is exported through sand material conveying worm 3 15 converges, be sent on the belt conveyor 18 through sand material punching flow scale 2 17 momentums again, sand material in the sand storehouse 2 14 is through 2 13 outputs of sand material conveying worm, sand material with 2 13 outputs of sand material conveying worm after sand material in the sand storehouse 1 is exported through sand material conveying worm 1 converges, and is sent on the belt conveyor 18 through sand material punching flow scale one 11 momentums again.
In the powder unit, powder in the filler bin 1 is by one 9 outputs of powder screw conveyer, powder in the filler bin 2 28 is by 28 outputs of powder screw conveyer, powder in the filler bin 3 29 is by 36 outputs of powder screw conveyer, powders in the filler bin 4 30 are by conveying worm 45 outputs, are sent to belt conveyor 18 through powder punching flow scale 7 momentums after being converged by the powder of powder screw conveyer 1, powder screw conveyer 26, powder screw conveyer 38,49 outputs of powder screw conveyer.
In the sediment transport unit, belt conveyor 18 is sent to sand material and the powder that sand material punching flow scale 2 17, sand material punching flow scale 1 and powder punching flow scale 7 transmit in the mixer 4 through the excessive hopper 2 33 of bucket elevator 3 32 through agitating unit.
In the additive unit, additive in the additive feed bin 4 34 is by 4 42 outputs of additive conveying worm, additive in the additive feed bin 3 35 is by 3 43 outputs of additive conveying worm, additive in the additive feed bin 2 36 is by 2 44 outputs of additive conveying worm, additive conveying worm one 45 outputs in the additive feed bin 1 are by additive conveying worm 1, additive conveying worm 2 44, after converging, the additive of additive conveying worm 3 43 and 4 42 outputs of additive conveying worm is sent to mixer 4 through additive punching flow scale 46 momentums.
Agitating unit, in the finished product feed unit, sand material in the mixer 4, powder, additive enters transition hopper 1 after fully stirring through mixer dynamical system 1, finished product material through transition hopper 1 passes through finished product material conveying worm 2 successively, bucket elevator 4 38, finished product material conveying worm 2 39 is delivered to rotary distributor 41, again by rotary distributor 41 sub-materials to finished product bin 4 47, finished product bin 3 48, finished product bin 2 49, finished product bin 1, finished product material in the finished product bin 4 47 is by hand adjustment valve 4 51, butterfly valve 4 58, charging head 4 62 control outputs in bulk, finished product material in the finished product bin 3 48 is by hand adjustment valve 3 52, butterfly valve 3 57, charging head 3 61 control outputs in bulk, finished product material in the finished product bin 2 49 is by hand adjustment valve 2 54, butterfly valve 2 56, charging head 2 60 control outputs in bulk, finished product material in the finished product bin 1 is by hand adjustment valve 1, butterfly valve 1, reinforced first 59 control outputs in bulk, dry-mixed mortar hopper and transport vehicle 63 can be respectively with in bulk reinforced first 59, charging head 2 60 in bulk, charging head 3 61 in bulk, charging head 4 62 contacts in bulk also receive finished product material.

Claims (3)

1. continuous controllable dry mixed mortar stirring station, it is characterized in that, comprise for the sand unit, for sand unit one, for sand unit two, for powder unit, sediment transport material unit, supply additive unit, agitating unit, finished product feed unit, the sediment transport material unit is connected with confession sand unit two, confession sand unit one, confession powder unit, agitating unit respectively, standby sand unit is connected with supplying sand unit one respectively with for sand unit two, and agitating unit also is connected with the finished product feed unit respectively with for the additive unit;
Described standby sand unit comprises bucket elevator one, scalping, bucket elevator two, threeway, dusting cover, the deduster one that connects successively;
Describedly comprise sand storehouse four, the sand storehouse three that is set up in parallel and be connected sand material conveying worm four, the sand material conveying worm three that is connected with sand storehouse four, sand storehouse three for sand unit two, also comprise respectively with sand material conveying worm four and are connected the sand material punching flow scale two that is connected with sand material conveying worm;
Describedly comprise sand storehouse two, the sand storehouse one that is set up in parallel and be connected sand material conveying worm two, the sand material conveying worm one that is connected with sand storehouse two, sand storehouse one for sand unit one, also comprise respectively with sand material conveying worm two and is connected the sand material punching flow scale one that is connected with sand material conveying worm;
The described powder unit that supplies comprises filler bin one, filler bin two, filler bin three, the filler bin four that is set up in parallel and is connected powder screw conveyer one, powder screw conveyer two, powder screw conveyer three, the powder screw conveyer four that is connected with filler bin one, filler bin two, filler bin three, filler bin four, also comprises the powder punching flow scale that is connected with powder screw conveyer one, powder screw conveyer two, powder screw conveyer three, powder screw conveyer four respectively;
Described sediment transport material unit comprises belt conveyor and the bucket elevator three that is connected;
The described additive unit that supplies comprises the additive feed bin four that is connected and is set up in parallel with deduster two respectively, additive feed bin three, additive feed bin two, additive feed bin one, also comprise respectively and additive feed bin four, additive feed bin three, additive feed bin two, the additive conveying worm four that additive feed bin one connects, additive conveying worm three, additive conveying worm two, additive conveying worm one also comprises respectively and additive conveying worm four, additive conveying worm three, additive conveying worm two, the additive punching flow scale that additive conveying worm one connects;
Described agitating unit comprises transition hopper two, mixer, transition hopper one, the finished product material conveying worm one that sets gradually and the mixer dynamical system that is connected with mixer;
Described finished product feed unit comprises bucket elevator four, finished product material conveying worm two, rotary distributor, finished product bin four, hand adjustment valve four, butterfly valve four, charging head in bulk four, the deduster three that connects successively, also comprises the finished product bin three, hand adjustment valve three, butterfly valve three, the charging head in bulk three that are set up in parallel with the finished product bin four that sets gradually, hand adjustment valve four, butterfly valve four, charging head in bulk four; Finished product bin two, hand adjustment valve two, butterfly valve two, charging head in bulk two; Finished product bin one, hand adjustment valve one, butterfly valve one, in bulk reinforced first also comprise dry-mixed mortar hopper and transport vehicle.
2. a kind of continuous controllable dry mixed mortar stirring station according to claim 1 is characterized in that, described each unit adopts the intelligence control system control with fieldbus.
3. a kind of continuous controllable dry mixed mortar stirring station according to claim 1, it is characterized in that, described powder punching flow scale, sand material punching flow scale one, sand material punching flow scale two, additive punching flow scale all adopt transducer drive and can cooperate with intelligence control system.
CN 201110132282 2011-05-20 2011-05-20 Continuous controllable dry mixed mortar stirring station Active CN102229205B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103331822A (en) * 2013-07-01 2013-10-02 青岛新型建设机械有限公司 Production line device of ordinary mortar and special mortar
CN103465367B (en) * 2013-09-23 2016-02-17 夏瑾 The anti-blocking dry powder mortar mixer of laminated type
CN104369270A (en) * 2014-11-07 2015-02-25 欧克建材科技常州有限公司 Automated mortar mixing system
CN105107571B (en) * 2015-08-20 2018-03-30 坚构(北京)建筑技术有限公司 A kind of energy-efficient concrete aggregate production line and its production method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106313A (en) * 1994-11-11 1995-08-09 陈启宗 Continuous concrete mixing equipment
CN202088305U (en) * 2011-05-20 2011-12-28 辽宁海诺建设机械集团有限公司 Continuously controllable dry-mixed mortar mixing plant

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106313A (en) * 1994-11-11 1995-08-09 陈启宗 Continuous concrete mixing equipment
CN202088305U (en) * 2011-05-20 2011-12-28 辽宁海诺建设机械集团有限公司 Continuously controllable dry-mixed mortar mixing plant

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