CN102180362B - Oomnibearing baggy-material car loader - Google Patents
Oomnibearing baggy-material car loader Download PDFInfo
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- CN102180362B CN102180362B CN 201110082189 CN201110082189A CN102180362B CN 102180362 B CN102180362 B CN 102180362B CN 201110082189 CN201110082189 CN 201110082189 CN 201110082189 A CN201110082189 A CN 201110082189A CN 102180362 B CN102180362 B CN 102180362B
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Abstract
The invention relates to a car loader, in particular to a high-efficiency omnibearing baggy-material car loader, which comprises a small suspended traveling crane reciprocating along a track beam, a bag receiving hopper mechanism, a rotation mechanism, a lifting regulation device, a flat belt conveyor and a downslide inclined belt conveyor, wherein baggy materials conveyed by the flat belt conveyor are blocked by a bag baffle of a bag receiving hopper to enter the bag receiving hopper and then slide to the downslide inclined belt conveyor to be conveyed to a loading carriage. In the rotation mechanism, outer ferrules are matched in a rolling or sliding manner, one ferrule is fixed on an outer flange of a bag receiving hopper of the small traveling crane, and the other ferrule is fixed on a rotary lifting support so as to realize ominibearing downslide rotation; the upper end of the inclined belt conveyor is articulated and fixed with a lifting lug arranged on the rotary lifting support, steel wire ropes on two sides of a winch fixedly arranged on one end of the rotary lifting support pass through fixed pulleys on two sides of the rotary lifting support, penetrate through fixed pulleys in the middles of two sides of the downslide inclined belt conveyor, round back to fixed points outside the fixed pulleys on two sides of the rotary lifting support and are fixed, the winch rolls the steel wire ropes up and down to lift the downslide inclined belt conveyor up and own. The high-efficiency omnibearing baggy-material car loader is flexible and convenient to operate, has better economic and social benefits, and is beneficial to great reduction of labor intensity, great increase of car loading efficiency, and labor force and cost.
Description
(1), technical field: the utility model relates to a kind of carloader, particularly relates to a kind of omnibearing baggy-material car loader.
(2), background technology: well-known, the entrucking mode of existing bag generally all is by fixing chute or the combination by many complete equipments, is transported to one jiao of railway carriage, at last with manually by lifting, be deposited into pickaback each corner in the compartment.This loading method clearly, labour intensity is large, and general 50～60 kilograms of bag wraps greatly 80～100 kilograms, the porter is very taken muscle power, very arduous, the while work under bad environment, vehicle usually will constantly move the position, required entrucking personnel are more, the entrucking inefficiency, many complete equipment investment costs are large, and cost is high.Chinese patent ZL200620138425.X, title is with the automobile bag-pack cement loading machine of safety device, and this carloader realizes gliding oblique belt feeder lower end can elevating function, establishes simultaneously safety lifting rope, but complex structure, cost is higher; Another Chinese patent ZL200720131848.3 name is called: Mobil loader for bagged cement, this machine load-transfer device can be done telescopic moving and use hydraulic gear to do the rotation of certain angle, and structure is complicated, and cost is higher, and implementation cost is higher.
(3), utility model content:
The purpose of this utility model is: overcome the prior art deficiency, design simple in structure, lower-cost omnibearing baggy-material car loader.
The technical solution of the utility model:
A kind of omnibearing baggy-material car loader, contain along the trapped orbit beam and carry out the little driving of hanging of linear reciprocating motion, meet Bao Dou, rotating mechanism, elevation and subsidence regulating device, the flat rubber belting machine, oblique belt feeder glides, hang drive wheel and the scroll wheel of little driving, be fixed on the walking surface of track girder both sides by the masthead end of hanging of hanging little driving two ends, hang little driving and be in flat rubber belting transveyer one side, meet Bao Dou and be fixed on the middle part of hanging little driving, be mounted on the oblique upper surface that is placed in flat rubber belting machine load-transfer device of gear wrapper sheet that connects the Bao Dou upper end, gear wrapper sheet and load-transfer device bearing fit, the rotating mechanism inner and outer ring rolls or bearing fit, one lasso is connected and fixed by fastener and the bag bucket outward flange that connects of hanging little driving, another lasso is connected and fixed by fastener and the flange that is fixed on the rotation and lifting support, or rotating mechanism is the I-beam section ring ring, the top of I-beam section ring ring is connected with the flange that meets Bao Dou and be fixed in little driving lower end outward, the bottom of I-beam section ring ring is hung the wheels rolling with at least three groups and is cooperated, hanging roller support group lower end is fixed on the flange of rotation and lifting support, the glide both sides, upper end of oblique belt feeder are articulated in the hanger on both sides below the rotation and lifting support, be installed on steel rope on the steel rope drum of winch both sides of rotation and lifting support one end by the rotation and lifting support the both sides fixed pulley and pass the attachment point that fixed pulley in the middle of the oblique belt feeder both sides that glide raps around to the fixed pulley outside, rotation and lifting support both sides and fix, loosening of the receipts Volume of steel wire rope of windlass or steel rope realized the lifting of downslide belt feeder lower end.
Be mounted with and connect the bag cylinder connecing Bao Dou upper end gear wrapper sheet opposite, connect the approximate hollow rectangular pyramid of being inverted of bag bucket profile, the lower end that meets Bao Dou is closing in rectangular pyramid mouth, meets Bao Dou and passes the rotation and lifting support, and its outlet is over against the oblique belt feeder Belt Conveying face that glides.
The structure of rotating mechanism, a kind of for the version of following various rotating mechanisms, the inside race outside face of rotating mechanism and the inside face of outside race are provided with groove, the two grooves correspondence that matches each other, ball or roller are installed in the two Corresponding matching grooves; Or the inner and outer ring bearing fit, the inside race radial section approximate "
" shape, the outside race radial section approximate "
" shape, the cooperation place, turning is provided with chamfering, and outside race is two semicircles, and joint is provided with flange and fastener; The inside race outside face is provided with a flange at least, and the outside race inside face is provided with the groove with the flange Corresponding matching in the flange corresponding position of inside race outside face, and this moment, outside race was that the docking of two semicircles is provided with flange and fastener; Be provided with flange at the inside race upper and lower end, the lower surface of upper surface flange is provided with flange, outside race is two semicircles, and joint is provided with the docking attachment flange, is provided with the groove that mates with flange in upper surface and the inside race flange lower surface flange corresponding position of outside race upper surface flange.
Downslide belt feeder bottom is hinged with one and connects the automatically controlled platform of bag, connect the automatically controlled platform of bag both sides and be provided with fixedly ear, hanger one side, both sides, lower end of rotation and lifting support is fixed with hangers along downslide belt feeder direction, both sides hangers and both sides fixedly are provided with steel wire tow line and are connected and fixed between the ear, connect the automatically controlled platform of bag two sides and be provided with the electric control operation button, the electric connection of electric control operation button by wire respectively with the drive motor of hanging little driving, the motor of winch, the electrical motor of oblique belt feeder glides, the motor of flat belt machine is electrically connected, and is provided with safety lifting rope on rotation and lifting support both sides and the oblique belt feeder both sides that glide.
The described Bao Dou of connecing is divided into and meets Bao Dou and lower meet Bao Dou, on meet Bao Dou and connect the mutually socket connection of bag bucket down, on meet Bao Dou and be fixed on little driving, under meet Bao Dou and be fixed on the rotation and lifting support.
The cross sectional shape of flange is a kind of of following cross sectional shape, triangle, trapezoidal, oblong, semicircle, arcwall face.
The beneficial effects of the utility model:
1. rotating mechanism of the present utility model, can make connecing of downslide belt feeder wrap automatically controlled platform, implement comprehensive 360 ° any rotation, hand rotation, active and intelligent, cost is low, make and stop the dress vehicle can both adapt to carloader in certain distance loading and unloading bag requirement, fill Che Buxu and move the parking stall, improve entrucking efficient, improved loading speed, the carloader maximum speed can reach 1500 Bao ∕ hours.Compare with ∕ hour loading speed of former 600-800 Bao, can greatly shorten loading time.
2. the utility model improves the working environment of operating personal greatly, greatly reduces labor intensity, and does not need pickaback, lifts and puts, and realizes the stacking bag of putting of S. A. entrucking, laborsaving saving trouble, stacking putting neatly.
3. greatly raise labour productivity the decrease human cost.One people controls carloader, and alternative 3 to 4 labours lift and put pickaback, and manual labor is significantly saved in entrucking, reduces the entrucking cost, saves manpower.A former driving surface needed two classes in eight hours at least in the work-hours, in turn entrucking of per tour two people, and a people can finish the work behind the use carloader.An entrucking driving surface can be saved three people, namely can save per month 9000 yuan of 3000 * 3 ﹦.
4. the rotating mechanism of the present utility model oblique belt feeder lifting device structure that glides is simple, and cost is low, and is safe and reliable, controls flexibly, and is simple.
(4), description of drawings:
Fig. 1 is the omnibearing baggy-material car loader structural representation.
Fig. 2 is the local rotation and lifting supporting structure scheme drawing that amplifies in the oval circle.
Fig. 3 is that rotating mechanism is radially analysed and observe one of structural scheme of mechanism.
Fig. 4 be rotating mechanism radially analyse and observe structural scheme of mechanism two.
Fig. 5 be rotating mechanism radially analyse and observe structural scheme of mechanism three.
Fig. 6 be rotating mechanism radially analyse and observe structural scheme of mechanism four.
Fig. 7 be rotating mechanism radially analyse and observe structural scheme of mechanism five.
Fig. 8 be rotating mechanism radially analyse and observe structural scheme of mechanism six.
Fig. 9 be rotating mechanism radially analyse and observe structural scheme of mechanism seven.
Figure 10 be rotating mechanism radially analyse and observe structural scheme of mechanism eight.
Figure 11 be rotating mechanism radially analyse and observe structural scheme of mechanism nine.
Figure 12 is one of triangular flanges cross section structure scheme drawing.
Figure 13 is two of triangular flanges cross section structure scheme drawing.
Figure 14 is trapezoidal flange section structural representation.
Figure 15 is convex moulding cross section structure scheme drawing.
Figure 16 is curved flanges cross section structure scheme drawing.
Figure 17 is rectangular flange cross section structure scheme drawing.
Figure 18 is that omnibearing baggy-material car loader right side A is to structural representation.
Figure 19 is that the B of Figure 18 is to the local structure scheme drawing.
Figure 20 is I-beam section ring ring rotating mechanism scheme drawing.
(5), the specific embodiment:
The meaning of Fig. 1～Figure 20 label representative is as follows: among the figure, and 1 track girder, 2 little drivings, 3 little driving suspending rod, 4 little driving drive wheel and flower wheels, 5 driving motors and speed reduction gearing and transmission device, meet Bao Dou on 6,7 gear wrapper sheets, 8 gear bag cylinders, 9 flat belt machine and bracing frames, 10 rotary and lifting supports, 11 pivoting support outside race, 12 pivoting support outside race connect fastener, 13 pivoting support inside races, 14 pivoting support inside race fastener, 15 two halves Short Cylinder Surface joint faces tighten up flange, and 16 flange fastener connecting bores meet Bao Dou 17 times, 18 lifting hoister structures comprise drive motor transmission speed reducer structure, coupler etc., 19 rope guarding plates and bull wheel, 20 steel ropes, 21 fixed pulleys, 22 hangers, 23 hangers, the oblique belt feeder of 24 downslides, 25 connect the automatically controlled platform of bag, 26 fixing ears, and 27 connect and wrap the automatically controlled button of platform, 28 tighten up steel rope, 29 outside race two halves Short Cylinder Surface butt flanges, 30 flanges, 31 I-beam section ring rings, 32 hang wheels, and 33 is lower bag mouth.
Embodiment one, two: referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 18, Figure 19, track girder 1 can be two, the drive wheel of little driving 2 and flower wheel 4 are installed on the both sides horizontal direction face of track girder 1 by wheel seat and trapeze, live axle is connected by the output shaft of transmission device with speed reduction gearing and driving electronic 5, little driving 2 is hung below track girder 1, do reciprocating linear motion along track girder 1, little driving 2 walkings are in one side of flat belt machine 9, the bag that connects that is fixed in the little driving 2 struggles against 6, or deserve to be called and connect bag bucket 6, be fixed on the oblique gear wrapper sheet 7 that connects bag bucket 6 upper surfaces, or be that arc keeps off wrapper sheet 7, be placed on the conveying zone face of flat belt machine 9, both bearing fits, connect bag bucket upper surface on the opposite that tiltedly keeps off wrapper sheet 7 and also be fixed with gear bag cylinder 8, connecing bag bucket 6 is an approximate inverted rectangular pyramid hollow bucket body, its outlet is over against the glide path of the oblique belt feeder 24 that glides, connect bag bucket 6 also can be divided into connect Bao Dou and under meet Bao Dou, on, under meet bag bucket socket UNICOM, meet Bao Dou and be fixed on rotary and lifting support 11 upper surfaces down.Connect bag bucket 6 and pass rotary and lifting support 10, the outside race 11 of pivoting support is captiveed joint with the flange that connects outside the bag bucket 7 in the little driving 2 by fastener 12, the inside race 13 of pivoting support is connected and fixed by fastener 14 and the flange that is fixed in rotary and lifting support 10, and vice versa.The inner and outer ring 13 of pivoting support and 11 adjacent surface respectively are provided with the coupling groove, and ball or roller are installed in groove.
The glide upper end of oblique belt feeder is hinged fixing by bearing pin and the hanger 22 that is fixed on both sides, rotary and lifting support 10 lower end, the hoister structure 18 that is fixed on rotary and lifting support 10 1 ends is connected with the serving wheel shaft with the rope guarding plate on rotary and lifting support 11 both sides with coupler by drive motor transmission speed reducer structure, steel rope one end on both sides is fixed on the bull wheel, pass the fixed pulley on both sides, it is fixing that the fixed pulley of walking around the middle part, oblique belt feeder both sides that glides is got back to the fixed pulley outside of rotary and lifting support, be fixed with simultaneously a safety rope in this fixed point, the safety rope other end is fixed on the oblique belt fixed pulley downside that glides, rotary and lifting support 11 and the oblique belt feeder 24 that glides, both consist of an angle α, 5 °≤α≤45 °; Hinged being fixed with connects the automatically controlled platform 25 of bag in the lower surface of the oblique belt feeder 24 that glides, connect the automatically controlled platform of bag 25 both sides and be fixed with fixedly ear 26, steel cable one end is fixed in the hangers 23 of hanger 22 1 sides, the steel rope other end is fixed on fixedly on the ear 26, connect the automatically controlled platform of bag two sides and respectively be provided with the operation control button, each control button respectively with the drive motor of the oblique belt feeder that glides, the drive motor of little driving, the drive motor of hoister structure is electrically connected.
Embodiment three, four: referring to Fig. 1, Fig. 2, Fig. 5, Fig. 6, Fig. 3-4, Figure 18, Figure 19.
Present embodiment and embodiment one, two most of identical, it is identical to number identical representative meaning, does not repeat.Have be Fig. 5, Fig. 6, namely the inner and outer ring 13 and 11 from pivoting support 10 stretches out respectively butt flange, respectively by the fastener bolt respectively with little driving on the flange that connects bag bucket outer flange and be fixed on the rotary and lifting support directly be connected and fixed.
Embodiment five: referring to Fig. 1, and Fig. 2, Fig. 7, Figure 18, Figure 19.
Present embodiment and embodiment one, two most of identical.The meaning of identical numbering representative is identical, does not repeat.Have be: do not have ball or roller to do to roll between the pivoting support 10 inside and outside lassos 13 and 11 and cooperate, but bearing fit inside race 13 upper and lower end faces all are provided with flange, inside race 13 upper overturning lower surfaces cooperate with the flange upper surface of outside race 11 upper ends, outside race 11 has the two halves Short Cylinder Surface to combine, the place establishes butt flange at two halves short cylindrical faying face, tightens up by fastener.
Embodiment six, seven: referring to Fig. 1, Fig. 2, Fig. 8, Fig. 9, Figure 18, Figure 19.
Present embodiment and embodiment three, four most of identical do not repeat.Have be that upper overturning lower surface and the outside race 13 upper surface parts of present embodiment six, seven inside race 13 laminate bearing fit.
Embodiment eight: referring to Fig. 1, and Fig. 2, Fig. 7, Figure 18, Figure 19.
Present embodiment and embodiment six, seven most of identical, same section does not repeat.Have be: inside and outside lasso is bearing fit, does not establish ball or roller.
Embodiment nine: referring to Fig. 1, and Fig. 2, Figure 10, Figure 18, Figure 19.
Present embodiment and embodiment eight are basic identical, and same section does not repeat.Have be: the upper surface flange lower surface of inside race 13 is provided with flange 30, and flange section is triangle (equicrural triangle), outside race 11 upper surface flange upper surfaces have one with the protruding groove that is complementary of equicrural triangle.That flange section also can be made as respectively is trapezoidal, isosceles trapezoid, semicircle, arcwall face, rectangle etc.Referring to Figure 13～17.
Embodiment ten: referring to Fig. 1, and Fig. 2, Figure 11, Figure 18, Figure 19.
Present embodiment and embodiment nine are basic identical, and same section does not repeat.Have be: 2 flanges 30 that inside and outside lasso 13 and 11 matches each other are located at outside race short cylindrical shell inner surface, and flange 30 is truncated into semicircle, or is triangle, and is trapezoidal, arcwall face, rectangle etc.Referring to Figure 12～17.Outside race is two semicircle short cylindrical shell combination, and it is affixed by fastener that joint is managed orchid 29.
Embodiment 11: referring to Fig. 1, and Fig. 2, Figure 18, Figure 19.
Present embodiment and embodiment one are basic identical, and same section does not repeat.Have be: rotating mechanism is I-beam section ring ring 31, have at least three groups of lower ends of hanging wheels 32 to be fixed on the flange of rotation and lifting support by fastener, hang wheel and be bevel wheel, I-beam section ring ring 31 tops are connected and fixed by fastener and little driving bottom flange.
Claims (9)
1. omnibearing baggy-material car loader, contain along the trapped orbit beam and carry out the little driving of hanging of linear reciprocating motion, meet Bao Dou, rotating mechanism, elevation and subsidence regulating device, the flat rubber belting machine, oblique belt feeder glides, it is characterized in that: drive wheel and the scroll wheel of hanging little driving, be fixed on the walking surface of track girder both sides by the masthead end of hanging of hanging little driving two ends, hang little driving and be in flat rubber belting transveyer one side, meet Bao Dou and be fixed on the middle part of hanging little driving, be mounted on the oblique upper surface that is placed in flat rubber belting machine load-transfer device of gear wrapper sheet that connects the Bao Dou upper end, gear wrapper sheet and load-transfer device bearing fit, the rotating mechanism inner and outer ring rolls or bearing fit, one lasso is connected and fixed by fastener and the bag bucket outward flange that connects of hanging little driving, another lasso is connected and fixed by fastener and the flange that is fixed on the rotation and lifting support, or rotating mechanism is the I-beam section ring ring, the top of I-beam section ring ring is connected with the flange that meets Bao Dou and be fixed in little driving lower end outward, the bottom of I-beam section ring ring is hung the wheels rolling with at least three groups and is cooperated, hanging roller support group lower end is fixed on the flange of rotation and lifting support, the glide both sides, upper end of oblique belt feeder are articulated in the hanger on both sides below the rotation and lifting support, be installed on steel rope on the steel rope drum of winch both sides of rotation and lifting support one end by the rotation and lifting support the both sides fixed pulley and pass the attachment point that fixed pulley in the middle of the oblique belt feeder both sides that glide raps around to the fixed pulley outside, rotation and lifting support both sides and fix, loosening of the receipts Volume of steel wire rope of windlass or steel rope realized the lifting of downslide belt feeder lower end.
2. carloader according to claim 1, it is characterized in that: be mounted with and connect the bag cylinder connecing Bao Dou upper end gear wrapper sheet opposite, connect the approximate hollow rectangular pyramid of being inverted of bag bucket profile, the lower end that meets Bao Dou is closing in rectangular pyramid mouth, meet Bao Dou and pass the rotation and lifting support, its outlet is over against the oblique belt feeder Belt Conveying face that glides.
3. carloader according to claim 1, it is characterized in that: the inside race outside face of rotating mechanism and the inside face of outside race are provided with groove, the two grooves correspondence that matches each other, ball or roller are installed in the two Corresponding matching grooves.
4. carloader according to claim 1 is characterized in that: the inner and outer ring bearing fit of rotating mechanism, the inside race radial section approximate "
" shape, the outside race radial section approximate "
" shape, the cooperation place, turning is provided with chamfering, and outside race is two semicircles, and joint is provided with flange and fastener.
5. carloader according to claim 1, it is characterized in that: the inside race outside face of rotating mechanism is provided with a flange at least, the outside race inside face is provided with the groove with the flange Corresponding matching in the flange corresponding position of inside race outside face, this moment, outside race was that the docking of two semicircles is provided with flange and fastener.
6. carloader according to claim 1, it is characterized in that: the inside race upper and lower end at rotating mechanism is provided with flange, the lower surface of upper surface flange is provided with flange, outside race is two semicircles, joint is provided with the docking attachment flange, is provided with the groove that mates with flange in upper surface and the inside race flange lower surface flange corresponding position of outside race upper surface flange.
7. carloader according to claim 1, it is characterized in that: downslide belt feeder bottom is hinged with one and connects the automatically controlled platform of bag, connect the automatically controlled platform of bag both sides and be provided with fixedly ear, hanger one side, both sides, lower end of rotation and lifting support is fixed with hangers along downslide belt feeder direction, both sides hangers and both sides fixedly are provided with steel wire tow line and are connected and fixed between the ear, connect the automatically controlled platform of bag two sides and be provided with the electric control operation button, the electric connection of electric control operation button by wire respectively with the drive motor of hanging little driving, the motor of winch, the electrical motor of oblique belt feeder glides, the motor of flat belt machine is electrically connected, and is provided with safety lifting rope on rotation and lifting support both sides and the oblique belt feeder both sides that glide.
8. carloader according to claim 2 is characterized in that: the described Bao Dou of connecing is divided into and meets Bao Dou and meet Bao Dou down, on meet Bao Dou and connect the mutually socket connection of bag bucket down, on meet Bao Dou and be fixed on little driving, under meet Bao Dou and be fixed on the rotation and lifting support.
9. arbitrary described carloader according to claim 3-6, it is characterized in that: the cross sectional shape of flange is a kind of of following cross sectional shape, triangle, trapezoidal, oblong, semicircle, arcwall face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110082189 CN102180362B (en) | 2011-04-01 | 2011-04-01 | Oomnibearing baggy-material car loader |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110082189 CN102180362B (en) | 2011-04-01 | 2011-04-01 | Oomnibearing baggy-material car loader |
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| CN102180362A CN102180362A (en) | 2011-09-14 |
| CN102180362B true CN102180362B (en) | 2013-01-23 |
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| CN 201110082189 Active CN102180362B (en) | 2011-04-01 | 2011-04-01 | Oomnibearing baggy-material car loader |
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| CN102658944B (en) * | 2012-05-04 | 2014-03-19 | 韩建渠 | Un-stacking and stacking machine |
| CN102874610B (en) * | 2012-09-14 | 2015-04-01 | 江苏通达机械设备制造有限公司 | Movable loading belt conveyor |
| DE102013015134A1 (en) * | 2013-09-13 | 2015-03-19 | Haver & Boecker Ohg | Transport buffer device and device for loading cargo |
| CN106348035B (en) * | 2016-10-19 | 2019-06-18 | 溧阳市正申饲料机械厂 | A kind of material automatic transferring, automatic loading device and automatic loading system |
| CN106829550B (en) * | 2017-02-15 | 2020-09-04 | 安得智联科技股份有限公司 | Automatic loading and unloading vehicle device |
| CN107572271B (en) * | 2017-09-09 | 2019-05-24 | 广东科捷龙机器人有限公司 | Bag of cement intelligence loading system and method |
| CN108974984A (en) * | 2018-07-27 | 2018-12-11 | 重庆瑞芝电子商务有限公司 | Movement system for commodity |
| CN109051882B (en) * | 2018-10-15 | 2023-07-25 | 马东亮 | Full-automatic back-reset traction type seed loading machine |
| CN110884867B (en) * | 2019-09-05 | 2022-01-14 | 世邦工业科技集团股份有限公司 | Two-dimensional printing type loading system and unloading method |
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