CN202464830U - High-efficiency all-dimensional bagged object car loader - Google Patents
High-efficiency all-dimensional bagged object car loader Download PDFInfo
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- CN202464830U CN202464830U CN2011200938555U CN201120093855U CN202464830U CN 202464830 U CN202464830 U CN 202464830U CN 2011200938555 U CN2011200938555 U CN 2011200938555U CN 201120093855 U CN201120093855 U CN 201120093855U CN 202464830 U CN202464830 U CN 202464830U
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Abstract
The utility model relates to a car loader, especially to a high-efficiency all-dimensional bagged object car loader. The car loader comprises a suspension type small bridge crane performing reciprocating motion along track beams, a bag-receiving bucket mechanism, a rotary mechanism, an elevation adjusting device, a flat belt machine, and a downslide inclined belt machine. Bagged objects conveyed from the flat belt machine are stopped by a bag-stopping plate of the bag-receiving bucket into the bag-receiving bucket and loaded into a car compartment after sliding into the downslide belt machine. The internal loop and the external loop of the rotary mechanism are in rolling or sliding fit. One loop is fixed on the outer flange of the bridge crane bag-receiving bucket while the other is fixed on a rotary elevation support. All-dimensional downslide rotation is then achieved. The upper end of the inclined belt machine is fixed with a hanger equipped on the rotary elevation support in a hinged way. A hoisting device is equipped and fixed on one end of the rotary elevation support. Wire ropes on the wire rope coiling plates located on the two sides of the hoisting device pass through fixed pulleys on the two sides of the rotary elevation support and fixed pulleys equipped on the central part of the downslide belt machine, and then go back to the outer sides of the fixed pulleys of the rotary elevation support and are finally fixed. The hoisting machine reels or releases wire ropes so as to achieve elevation of the downslide inclined belt machine. The car loader provided in the utility model has the advantages of flexible operation, convenience, significant labor intensity decrease, great loading efficiency increase, labor saving, expense reduction, high efficiency and relatively good economic and social effects.
Description
(1), technical field: the utility model relates to a kind of carloader, particularly relates to a kind of efficient comprehensive bag carloader.
(2), background technology: well-known, the entrucking mode of existing bag generally all is through fixing chute or the combination through many complete equipments, is transported to one jiao of railway carriage, at last with manual work through lifting, be deposited into each corner in the compartment pickaback.Clearly this entrucking method, labour intensity is big, and general 50～60 kilograms of bag wraps 80～100 kilograms greatly; The porter is very taken muscle power, and is very arduous, simultaneously work under bad environment; Vehicle usually will constantly move the position, and required entrucking personnel are more, the entrucking inefficiency; Many complete equipment investment costs are big, and cost is high.Chinese patent ZL200620138425.X, title has the automobile bagged cement carloader of safety device, and this carloader realizes gliding oblique belt feeder lower end can elevating function, establishes safe lifting rope simultaneously, but complex structure, cost is higher; Another Chinese patent ZL200720131848.3 name is called: portable bagged cement carloader, this machine load-transfer device can be done telescopic moving and use hydraulic gear to do the rotation of certain angle, and structure is complicated, and cost is higher, and implementation cost is higher.
(3), utility model content:
The purpose of the utility model is: overcome the prior art deficiency, design simple in structure, lower-cost efficient comprehensive bag carloader.
The technical scheme of the utility model:
A kind of efficient comprehensive satchel carloader contains along the trapped orbit beam and carries out the little driving of hanging of linear reciprocating motion, meets bag bucket mechanism; Rotating mechanism, elevation and subsidence regulating device, flat rubber belting machine; Oblique belt feeder glides; Hang the driving wheel and the scroll wheel of little driving, be fixed on the walking surface of track girder both sides, hang little driving and be in flat rubber belting transveyer one side by the masthead end of hanging of hanging little driving two ends; Meet Bao Dou and be fixed on the middle part of hanging little driving; Be mounted on the oblique upper surface that is placed in flat rubber belting machine conveyer belt of retaining wrapper sheet that connects the Bao Dou upper end, be slidingly matched, the rotating mechanism inner and outer ring rolls or is slidingly matched; One lasso is connected and fixed by fastener and the bag bucket outward flange that connects of hanging little driving; Another lasso is connected and fixed by fastener and the flange that is fixed on the rotation and lifting support, or rotating mechanism is the I-steel ring ring, the top of I-steel ring ring with connect the flange that Bao Dou is fixed in little driving lower end outward and be connected; The bottom of I-steel ring ring is hung the wheels rolling with at least three groups and is cooperated; Hang rolling wheel support group lower end and be fixed on the flange of rotation and lifting support, the both sides, upper end of the oblique belt feeder that glides are articulated in the hanger on both sides below the rotation and lifting support, be installed on steel wire rope on the steel wire rope drum of hoist engine both sides of rotation and lifting support one end by the rotation and lifting support the both sides fixed pulley and pass the fixing point that fixed pulley in the middle of the oblique belt feeder both sides that glide raps around to the fixed pulley outside, rotation and lifting support both sides and fix; Loosening of the rolling of hoist engine steel wire rope or steel wire rope realized the up-down of downslide belt feeder lower end.
Be mounted with and connect the bag cylinder connecing Bao Dou upper end retaining wrapper sheet opposite; Connect the approximate hollow rectangular pyramid body of being inverted of bag bucket profile, the lower end is closing in rectangular pyramid mouth or meets Bao Dou and be divided into and meet Bao Dou and meet Bao Dou down, on meet Bao Dou and connect the bag mutual socket connection that struggles against down; Meet Bao Dou and pass the rotation and lifting support; Its outlet is over against gliding oblique belt feeder belt conveyor surface, on meet Bao Dou and be fixed on little driving, meet Bao Dou down and be fixed on the rotation and lifting support.
The structure of rotating mechanism, a kind of for the version of following various rotating mechanisms, the inside race outside face of rotating mechanism and the inside face of outside race are provided with groove, the two grooves correspondence that matches each other, ball or roller are installed in the two corresponding coupling grooves; Or the inner and outer ring bearing fit, the inside race radial section is similar to the U-steel cross section, and outside race is the approximate angle cross section of sanction face radially, and the cooperation place, turning is provided with chamfering, and outside race is two semicircles, joint is provided with flange and fastener; The inside race outside face is provided with a flange at least, and the outside race inside face is provided with the groove of corresponding coupling with flange in the flange corresponding position of inside race outside face, and this moment, outside race was that the butt joint of two semicircles is provided with flange and fastener; Be provided with flange at the inside race upper and lower end; The lower surface of upper surface flange is provided with flange; Outside race is two semicircles, and joint is provided with the butt joint attachment flange, and the upper surface of lasso upper surface flange and inside race flange lower surface flange corresponding position are provided with the groove that matees with flange outside.
The cross sectional shape of flange is a kind of of following cross sectional shape, triangle, trapezoidal, oblong, semicircle, arcwall face.
Downslide belt feeder bottom is hinged with one and connects the automatically controlled platform of bag, connects the automatically controlled platform of bag both sides and is provided with fixedly ear.Hanger one side, both sides, lower end of rotation and lifting support is fixed with hangers along downslide belt feeder direction; Both sides hangers and both sides fixedly are provided with steel wire tow line and connect fixing between the ear; Connect the automatically controlled platform of bag two sides and be provided with the electric control operation button; The electric connection of electric control operation button through lead respectively with the drive motor of hanging little driving, the motor of winch, the electrical motor of the oblique belt feeder that glides; The motor of flat belt machine is electrically connected, and is provided with safe lifting rope on the rotation and lifting support both sides and the oblique belt feeder both sides that glide.
The beneficial effect of the utility model:
1. the rotating mechanism of the utility model can make connecing of downslide belt feeder wrap automatically controlled platform, implements comprehensive 360 ° any rotation; Hand rotation, active and intelligent, cost is low; Make and stop the dress vehicle can both adapt to carloader in certain distance loading and unloading bag requirement, fill Che Buxu and move the parking stall, improve entrucking efficient; Improved loading speed, the carloader maximum speed can reach 1500 Bao ∕ hours.Compare with ∕ hour loading speed of former 600-800 Bao, can shorten loading time greatly.
2. the utility model improves the working environment of operating personal greatly, reduces labor intensity greatly, does not need pickaback, lifts and puts, and the entrucking of realization S. A. is piled up and put bag, and laborsaving saving trouble piled up and put neatly.
3. raise labour productivity greatly, reduce human cost significantly.One people controls carloader, and alternative 3 to 4 labours lift and put pickaback, and manual labor is practiced thrift in entrucking significantly, reduces the entrucking cost, saves manpower.At least need two classes in eight hours work-hourses of a former driving surface, per tour two people take turns entrucking, use carloader after a people can finish the work.An entrucking driving surface can be saved three people, can save 9000 yuan of 3000 * 3 ﹦ in promptly every month.
4. the rotating mechanism of the utility model oblique belt feeder lifting device structure that glides is simple, and cost is low, and is safe and reliable, controls flexibly, and is simple.
(4), description of drawings:
Fig. 1 is efficient comprehensive bag carloader structural representation.
Fig. 2 is the local rotation and lifting supporting structure scheme drawing that amplifies in the oval circle.
Fig. 3 radially analyses and observe one of structural scheme of mechanism for rotating mechanism.
Fig. 4 radially analyses and observe two of structural scheme of mechanism for rotating mechanism.
Fig. 5 radially analyses and observe three of structural scheme of mechanism for rotating mechanism.
Fig. 6 radially analyses and observe four of structural scheme of mechanism for rotating mechanism.
Fig. 7 radially analyses and observe five of structural scheme of mechanism for rotating mechanism.
Fig. 8 radially analyses and observe six of structural scheme of mechanism for rotating mechanism.
Fig. 9 radially analyses and observe seven of structural scheme of mechanism for rotating mechanism.
Figure 10 radially analyses and observe eight of structural scheme of mechanism for rotating mechanism.
Figure 11 radially analyses and observe nine of structural scheme of mechanism for rotating mechanism.
Figure 12 is one of triangular flanges cross section structure scheme drawing.
Figure 13 is two of a triangular flanges cross section structure scheme drawing.
Figure 14 is trapezoidal flange section structural representation.
Figure 15 is a convex moulding cross section structure scheme drawing.
Figure 16 is a curved flanges cross section structure scheme drawing.
Figure 17 is a rectangular flange cross section structure scheme drawing.
Figure 18 is that efficient comprehensive bag carloader right side A is to structural representation.
Figure 19 is that the B of Figure 18 is to the local structure scheme drawing.
Figure 20 is an I-beam section ring ring rotating mechanism scheme drawing.
(5), the specific embodiment:
The meaning of Fig. 1～Figure 20 label representative is following: among the figure, and 1 track girder, 2 little drivings, 3 little driving suspending rod, 4 little driving drive wheel and flower wheels; 5 driving motors and speed reduction gearing and transmission device meet Bao Dou on 6,7 retaining wrapper sheets, 8 retaining bag cylinders, 9 flat belt machine and bracing frames; 10 rotary and lifting supports, 11 pivoting support outside race, 12 pivoting support outside race connect fastener, 13 pivoting support inside races, 14 pivoting support inside race fastener; 15 two halves Short Cylinder Surface joint faces tighten up flange, and 16 flange fastener connecting bores meet Bao Dou 17 times, and 18 up-down hoister structures comprise drive motor transmission speed reducer structure, coupler etc.; 19 rope guarding plates and bull wheel, 20 steel ropes, 21 fixed pulleys, 22 hangers, 23 hangers; The 24 oblique belt feeders that glide, 25 connect the automatically controlled platform of bag, 26 fixing ears, 27 connect and wrap the automatically controlled button of platform, and 28 tighten up steel rope; 29 outside race two halves Short Cylinder Surface butt flanges, 30 flanges, 31 I-beam section ring rings, 32 hang wheels, and 33 for wrapping mouth down.
Embodiment one, two: referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 18, Figure 19, track girder 1 can be two, and the drive wheel of little driving 2 and flower wheel 4 are installed on the both sides horizontal direction face of track girder 1 through wheel seat and trapeze; Live axle is connected with the output shaft that drives electronic 5 with speed reduction gearing through transmission device, and little driving 2 is hung below track girder 1, does reciprocating linear motion along track girder 1; Little driving 2 walkings are in one side of flat belt machine 9, are fixed on connecing bag bucket 6 in the little driving 2, or deserve to be called and connect bag bucket 6; Be fixed on the oblique retaining wrapper sheet 7 that connects bag bucket 6 upper surfaces; Or, be placed on the conveying zone face of flat belt machine 9 both bearing fits for arc retaining wrapper sheet 7; Connect bag bucket upper surface on the opposite that tiltedly keeps off wrapper sheet 7 and also be fixed with retaining bag cylinder 8; Connecing bag bucket 6 is an approximate inverted rectangular pyramid hollow bucket body, and its outlet is over against the glide path of the oblique belt feeder 24 that glides, connect bag bucket 6 also can be divided into connect Bao Dou with under meet Bao Dou; The upper and lower bag bucket socket UNICOM that connects, meeting Bao Dou is fixed on rotary and lifting support 11 upper surfaces down.Connect bag bucket 6 and pass rotary and lifting support 10; The outside race 11 of pivoting support is captiveed joint with the bag bucket 7 outer flanges that connect in the little driving 2 through fastener 12; The inside race 13 of pivoting support is connected fixing with the flange that is fixed in rotary and lifting support 10 through fastener 14, vice versa.The inner and outer ring 13 of pivoting support and 11 adjacent surface respectively are provided with the coupling groove, and ball or roller are installed in groove.
Glide oblique belt feeder the upper end through bearing pin be fixed on hanger 22 hinged securement on both sides, rotary and lifting support 10 lower end; The hoister structure 18 that is fixed on rotary and lifting support 10 1 ends is connected with the serving wheel shaft with the rope guarding plate on rotary and lifting support 11 both sides with coupler through drive motor transmission speed reducer structure; Steel rope one end on both sides is fixed on the bull wheel; Pass the fixed pulley on both sides, it is fixing that the fixed pulley of walking around the middle part, oblique belt feeder both sides that glides is got back to the fixed pulley outside of rotary and lifting support, is fixed with a safety rope simultaneously in this fixed point; The safety rope other end is fixed on the oblique belt fixed pulley downside that glides; The rotary and lifting support 11 and the oblique belt feeder 24 that glides, both constitute an angle, 5 °≤α≤45 °; Lower surface hinged securement at the oblique belt feeder 24 that glides connects the automatically controlled platform 25 of bag; Connect bag automatically controlled platform 25 both sides and be fixed with fixedly ear 26, steel cable one end is fixed in the hangers 23 of hanger 22 1 sides, and the steel rope other end is fixed on fixedly on the ear 26; Connecing bag automatically controlled platform two sides respectively is provided with and controls button; Each control button respectively with the drive motor of the oblique belt feeder that glides, the drive motor of little driving, the drive motor of hoister structure is electrically connected.
Embodiment three, four: referring to Fig. 1, and Fig. 2, Fig. 5, Fig. 6, Fig. 3-4, Figure 18, Figure 19.
Present embodiment and embodiment one, two is most of identical, and it is identical to number identical representative meaning, does not repeat.Have be Fig. 5, Fig. 6, promptly the inner and outer ring 13 and 11 from pivoting support 10 stretches out butt flange respectively, respectively through the fastener bolt respectively with little driving on the flange direct connection that connects bag bucket outer flange and be fixed on the rotary and lifting support fix.
Embodiment five: referring to Fig. 1, and Fig. 2, Fig. 7, Figure 18, Figure 19.
Present embodiment is most of identical with embodiment one, two.The meaning of identical numbering representative is identical, does not repeat.Have be: do not have ball or roller to do to roll between the pivoting support 10 inside and outside lassos 13 and 11 and cooperate; But bearing fit inside race 13 upper and lower end faces all are provided with flange; Inside race 13 upper overturning lower surfaces cooperate with the flange upper surface of outside race 11 upper ends; Outside race 11 has the two halves Short Cylinder Surface to combine, and the place establishes butt flange at two halves short cylindrical faying face, tightens up through fastener.
Embodiment six, seven: referring to Fig. 1, and Fig. 2, Fig. 8, Fig. 9, Figure 18, Figure 19.
Present embodiment is most of identical with embodiment three, four, does not repeat.Have be that the upper overturning lower surface and the outside race 13 upper surface parts of the inside race 13 of present embodiment six, seven laminate bearing fit.
Embodiment eight: referring to Fig. 1, and Fig. 2, Fig. 7, Figure 18, Figure 19.
Present embodiment is most of identical with embodiment six, seven, and same section does not repeat.Have be: inside and outside lasso is a bearing fit, does not establish ball or roller.
Embodiment nine: referring to Fig. 1, and Fig. 2, Figure 10, Figure 18, Figure 19.
Present embodiment and embodiment eight are basic identical, and same section does not repeat.Have be: the upper surface flange lower surface of inside race 13 is provided with flange 30, and flange section is triangle (equicrural triangle), outside race 11 upper surface flange upper surfaces have one with the protruding groove that is complementary of equicrural triangle.That flange section also can be made as respectively is trapezoidal, isosceles trapezoid, semicircle, arcwall face, rectangle etc.Referring to Figure 13～17.
Embodiment ten: referring to Fig. 1, and Fig. 2, Figure 11, Figure 18, Figure 19.
Present embodiment and embodiment nine are basic identical, and same section does not repeat.Have be: 2 flanges 30 that inside and outside lasso 13 and 11 matches each other are located at outside race short cylindrical shell inner surface, and flange 30 is truncated into semicircle, or is triangle, and is trapezoidal, arcwall face, rectangle etc.Referring to Figure 12～17.Outside race is two semicircle short cylindrical shell combination, and it is affixed through fastener that joint is managed orchid 29.
Embodiment 11: referring to Fig. 1, and Fig. 2, Figure 18, Figure 19.
Present embodiment and embodiment one are basic identical, and same section does not repeat.Have be: rotating mechanism is an I-beam section ring ring 31; Have at least three groups of lower ends of hanging wheels 32 to be fixed on the flange of rotation and lifting support through fastener; Hang wheel and be bevel wheel, I-beam section ring ring 31 tops are connected fixing with little driving bottom flange through fastener.
Claims (5)
1. an efficient comprehensive satchel carloader contains along the trapped orbit beam and carries out the little driving of hanging of linear reciprocating motion, meets bag bucket mechanism; Rotating mechanism, elevation and subsidence regulating device, flat rubber belting machine; Oblique belt feeder glides; It is characterized in that: hang the driving wheel and the scroll wheel of little driving, be fixed on the walking surface of track girder both sides, hang little driving and be in flat rubber belting transveyer one side by the masthead end of hanging of hanging little driving two ends; Meet Bao Dou and be fixed on the middle part of hanging little driving; Be mounted on the oblique upper surface that is placed in flat rubber belting machine conveyer belt of retaining wrapper sheet that connects the Bao Dou upper end, be slidingly matched, the rotating mechanism inner and outer ring rolls or is slidingly matched; One lasso is connected and fixed by fastener and the bag bucket outward flange that connects of hanging little driving; Another lasso is connected and fixed by fastener and the flange that is fixed on the rotation and lifting support, or rotating mechanism is the I-steel ring ring, the top of I-steel ring ring with connect the flange that Bao Dou is fixed in little driving lower end outward and be connected; The bottom of I-steel ring ring is hung the wheels rolling with at least three groups and is cooperated; Hang rolling wheel support group lower end and be fixed on the flange of rotation and lifting support, the both sides, upper end of the oblique belt feeder that glides are articulated in the hanger on both sides below the rotation and lifting support, be installed on steel wire rope on the steel wire rope drum of hoist engine both sides of rotation and lifting support one end by the rotation and lifting support the both sides fixed pulley and pass the fixing point that fixed pulley in the middle of the oblique belt feeder both sides that glide raps around to the fixed pulley outside, rotation and lifting support both sides and fix; Loosening of the rolling of hoist engine steel wire rope or steel wire rope realized the up-down of downslide belt feeder lower end.
2. carloader according to claim 1 is characterized in that: be mounted with and connect the bag cylinder connecing Bao Dou upper end retaining wrapper sheet opposite, connect the approximate hollow rectangular pyramid body of being inverted of bag bucket profile; The lower end be closing in rectangular pyramid mouth or connect Bao Dou be divided into connect Bao Dou with under meet Bao Dou; On meet Bao Dou and connect down the mutual socket of bag bucket and be communicated with, meet Bao Dou and pass the rotation and lifting support, its outlet is over against the oblique belt feeder belt conveyor surface of downslide; On meet Bao Dou and be fixed on little driving, meet Bao Dou down and be fixed on the rotation and lifting support.
3. carloader according to claim 1; It is characterized in that: the structure of rotating mechanism; A kind of for the version of following various rotating mechanisms; The inside race outside face of rotating mechanism and the inside face of outside race are provided with groove, the two grooves correspondence that matches each other, and ball or roller are installed in the two corresponding coupling grooves; Or the inner and outer ring bearing fit, the inside race radial section is similar to the U-steel cross section, and outside race is the approximate angle cross section of sanction face radially, and the cooperation place, turning is provided with chamfering, and outside race is two semicircles, joint is provided with flange and fastener; The inside race outside face is provided with a flange at least, and the outside race inside face is provided with the groove of corresponding coupling with flange in the flange corresponding position of inside race outside face, and this moment, outside race was that the butt joint of two semicircles is provided with flange and fastener; Be provided with flange at the inside race upper and lower end; The lower surface of upper surface flange is provided with flange; Outside race is two semicircles, and joint is provided with the butt joint attachment flange, and the upper surface of lasso upper surface flange and inside race flange lower surface flange corresponding position are provided with the groove that matees with flange outside.
4. carloader according to claim 3 is characterized in that: the cross sectional shape of flange is a kind of of following cross sectional shape, triangle, trapezoidal, oblong, semicircle, arcwall face.
5. carloader according to claim 1; It is characterized in that: downslide belt feeder bottom is hinged with one and connects the automatically controlled platform of bag; Connect the automatically controlled platform of bag both sides and be provided with fixedly ear, hanger one side, both sides, lower end of rotation and lifting support is fixed with hangers along downslide belt feeder direction, and both sides hangers and both sides fixedly are provided with steel wire tow line and connect fixing between the ear; Connect the automatically controlled platform of bag two sides and be provided with the electric control operation button; The electric connection of electric control operation button through lead respectively with the drive motor of hanging little driving, the motor of winch, the electrical motor of the oblique belt feeder that glides; The motor of flat belt machine is electrically connected, and is provided with safe lifting rope on the rotation and lifting support both sides and the oblique belt feeder both sides that glide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200938555U CN202464830U (en) | 2011-04-01 | 2011-04-01 | High-efficiency all-dimensional bagged object car loader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200938555U CN202464830U (en) | 2011-04-01 | 2011-04-01 | High-efficiency all-dimensional bagged object car loader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202464830U true CN202464830U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200938555U Expired - Fee Related CN202464830U (en) | 2011-04-01 | 2011-04-01 | High-efficiency all-dimensional bagged object car loader |
Country Status (1)
| Country | Link |
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| CN (1) | CN202464830U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106809655A (en) * | 2016-10-20 | 2017-06-09 | 绵阳蓝奥重型机械制造有限公司 | A kind of rocker-arm automatic loading manipulator |
-
2011
- 2011-04-01 CN CN2011200938555U patent/CN202464830U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106809655A (en) * | 2016-10-20 | 2017-06-09 | 绵阳蓝奥重型机械制造有限公司 | A kind of rocker-arm automatic loading manipulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20130401 |