CN102174796A - Cantilever casting construction cradle with underlaid main truss - Google Patents

Cantilever casting construction cradle with underlaid main truss Download PDF

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Publication number
CN102174796A
CN102174796A CN 201110084759 CN201110084759A CN102174796A CN 102174796 A CN102174796 A CN 102174796A CN 201110084759 CN201110084759 CN 201110084759 CN 201110084759 A CN201110084759 A CN 201110084759A CN 102174796 A CN102174796 A CN 102174796A
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Prior art keywords
main truss
casting construction
cantilever casting
suspension bracket
basket
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CN 201110084759
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CN102174796B (en
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王祥军
张家富
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Hunan Wuxin Intelligent Technology Co ltd
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China Railway Wuxin Steel Formwork Co Ltd
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Abstract

The invention discloses a cantilever casting construction cradle with an underlaid main truss, wherein a main truss (4) is symmetrically arranged at the two sides of the lower part of a cast beam (9); a support rolling device is arranged behind the main truss (4) and the middle part of the main truss (4) is vertically hinged with a main truss hanger (43); an upright slot (100) is formed on the upper part of a hinging hole of the main truss hanger (43) in same direction; a rear beam (1) is transversely arranged on the upper part of the front end of the cast beam (9); the two ends of the rear beam (1) are respectively connected with a C-shaped arm (2), and the other end of each C-shaped arm (2) faces down uprightly and the end part of the other end of the C-shaped arm (2) is inserted into the upright slot (100) of the main truss hanger (43). By use of the cantilever casting construction cradle with the underlaid main truss, the construction space on the upper part of the cradle is saved, and the problem that a reinforcement cage cannot be integrally hoisted due to the insufficient construction space is solved.

Description

A kind of main truss underneath type cantilever casting construction Hanging Basket
Technical field
The present invention relates to a kind of bridge cantilever casting construction equipment, especially relate to a kind of main truss underneath type cantilever casting construction Hanging Basket.
Background technology
Hanging Basket is a kind of construction equipment that is used for bridge cantilever pouring construction method, is the operation platform of an activity.In the cantilever pouring work progress, traditional Hanging Basket places beam face top with main couple, the main couple front end bears the load of building in the work progress, the rear end is anchored on the casting beams section, CN1916289A discloses a kind of Diamond-Shape Form Traveler such as the Chinese invention patent prospectus, and its main couple just places the upper end of beam.Because main couple is arranged in beam face top, taken a large amount of tops construction space, before the Hanging Basket reach puts the beginning pouring construction in place, because the top construction space is not enough, reinforcing cage can't put in place in integral hoisting, so need the upright reinforcing cage of on-the-spot colligation and group, often taken the more duration and the colligation of reinforcing cage and group are upright.Generally speaking, in the cantilever pouring work progress, the construction period of each standard knot piece is approximately 7 working days, and wherein the on-the-spot colligation of reinforcing cage and group are approximately 2 to 3 working days immediately, account for 1/3rd of each standard knot piece construction period, big large time delay building the duration of continuous beam.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of and can shorten the main truss underneath type cantilever casting construction Hanging Basket that continuous beam is built the duration.
For addressing the above problem, the present invention adopts following proposal: a kind of main truss underneath type cantilever casting construction Hanging Basket, comprise main couple, running mechanism, and main couple is symmetrically placed in and waters both sides, beam bottom; The main couple rear portion is provided with the support tourelle, the vertical hinged main truss suspension bracket in middle part; Main truss suspension bracket fraising top is provided with vertical slot in the same way; Watered the beam upper front end and be horizontally installed with rear cross beam, the two ends of rear cross beam connect an end of C shape arm respectively, the other end of C shape arm vertically down, its end horizontal stretches in the vertical slot of main truss suspension bracket.
As a preferred embodiment of the present invention, described support tourelle is made of support cylinder that is installed in described main couple upper limb successively and turning rolls.
Further, support cylinder has mechanical fuse cutout; Bracing frame comprises supporting leg and the balancing stand hinged with supporting leg, and 2 rollers are installed on the balancing stand at least.
Figure 2011100847599100002DEST_PATH_IMAGE001
Further, described running mechanism comprises and is connected at interval two slides of described rear cross beam middle part downside symmetry, forward is anchored at and waters the traveling oil cylinder that is connected described slideway and described slide on the beam with corresponding two slideways of described slide and two ends respectively.
Further, also comprise a front beam that the main couple front end connects, end basket platform that one is arranged on the main couple bottom, be suspended in described two limit nose girders and at least two middle nose girders that watered between beam and the described front beam.
Further, basket platform front end is connected with the vertical hinged hanger suspending that be connected described end basket platform relevant position by the four group suspension rods that are articulated in described crossbeam upper limb at least the described end; Basket platform rear end, the described end is connected with the vertical hinged hanger suspending that is connected basket relevant position, the described end by two groups of suspension rods that are articulated in described main couple lower edge.
Further, limit nose girder front end is provided with lifting hole(eyelet), uses the suspension rod that is articulated on the described front beam upper limb suspension bracket to suspend and is connected in the top of described front beam, and the rear end is suspended in described bottom of having watered flange of beam with being articulated in described suspension rod and the suspension bracket that has watered flange of beam top.
Further, the front end of middle nose girder is provided with lifting hole(eyelet), and suspending with the suspension rod that is articulated in described front beam upper limb is connected in the bottom of described crossbeam upper limb, and the rear end is stretched into and watered cavities in the beam, and is suspended in cavities in the described beam with suspension rod that is articulated in beam top and suspension bracket.
Further, prick screw-thread steel to being installed with essence between described C shape arm top and the bottom.
The present invention has following characteristics: (1) main couple is arranged in beam face below, has saved Hanging Basket top construction space, has solved the problem that the reinforcing cage that causes inadequately because of the top construction space can't integral hoisting; Load-bearing when (2) adopting C shape arm configuration to realize the Hanging Basket reach, the load-bearing problem when having solved the Hanging Basket walking; (3) Hanging Basket dependence slide slides in orbit to move forward and leads, and is simple in structure effective; (4) roller of main couple rear end has the function that is adaptive to the frange plate concrete gradient, can guarantee that wheel face contacts fully with concrete, and the reach process is stable more, safety; (5) main couple rear end support cylinder has the mechanical self-latching function, and the both convenient Hanging Basket absolute altitude of regulating is safe and reliable in the time of guaranteeing to build again.
Description of drawings
Fig. 1 is the structural representation of main truss underneath type cantilever casting construction Hanging Basket embodiment of the present invention.
Fig. 2 is a lateral view embodiment illustrated in fig. 1.
Fig. 3 is a vertical view embodiment illustrated in fig. 1.
Fig. 4 is a roller carrier schematic diagram embodiment illustrated in fig. 1.
Fig. 5 is the local structure for amplifying schematic diagram of main truss suspension bracket embodiment illustrated in fig. 1.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
With reference to Fig. 1, Fig. 5, present embodiment comprises main couple 4, running mechanism, and both sides, beam 9 bottom are watered in placing of main couple 4 symmetries; Main couple 4 rear portions are provided with the support tourelle, and the middle part is by the 44 vertical hinged main truss suspension brackets 43 of shipping and reselling on another market; Main truss suspension bracket 43 fraising tops are provided with vertical slot 100 in the same way; Watered beam 9 upper front end and be horizontally installed with rear cross beam 1, the two ends of rear cross beam 1 connect an end of C shape arm 2 respectively, the other end of described C shape arm 2 vertically down, its end horizontal stretches in the vertical slot 100 of described main truss suspension bracket 43.
With reference to Fig. 2, Fig. 4.Support tourelle for being installed in the support cylinder 41 and the turning rolls 42 of described main couple 4 upper limbs successively.Support cylinder 41 has mechanical fuse cutout; Bracing frame 42 comprises supporting leg 421 and the balancing stand 422 hinged with supporting leg 421, and 2 rollers 423 are installed on the balancing stand 422 at least.
With reference to Fig. 1 and Fig. 3, running mechanism comprises two slides 11 that are connected downside symmetry interval, described rear cross beam 1 middle part, forward be anchored at and watered the traveling oil cylinder 13 that is connected described slideway 12 and described slide 11 on the beam 9 with described slide 11 corresponding two slideways 12 and two ends respectively, slideway 12 can be anchored at by anchor pole assembly 92 and water on the beam 9.
In addition, with reference to Fig. 1, the main couple front end also is connected with front beam 3, is arranged on the end basket platform 6 of main couple 4 bottoms, is suspended in described two limit nose girders 5 and at least two middle nose girder 5-1 that watered between beam 9 and the described front beam 3.
End basket platform 6 front ends hang with the vertical hinged suspension bracket 75 that is connected basket platform 6 relevant positions, the described end by the four group suspension rods 73 that are articulated in described crossbeam upper limb be connected at least; Basket platform 6 rear ends, the end hang with the vertical hinged suspension bracket 75 that is connected basket relevant position, the described end by two groups of suspension rods 73 that are articulated in described main couple 4 lower edges and are connected.Nose girder 5 front ends in limit are provided with lifting hole(eyelet), suspend and be connected in the top of described front beam 3 with being articulated in suspension rod 72 on the described front beam 3 upper limb suspension brackets 74, the rear end is suspended in described bottom of having watered beam 9 edges of a wing with being articulated in described suspension rod 72 and the suspension bracket 80 that has watered top, beam 9 edge of a wing.The front end of middle nose girder 5-1 is provided with lifting hole(eyelet), suspend with the suspension rod 72 that is articulated in described front beam 3 upper limbs and to be connected in the bottom of described crossbeam 3 upper limbs, the rear end is stretched into and is watered cavities in the beam 9, and is suspended in cavities in the described beam 9 with suspension rod 72 that is articulated in beam 9 tops and suspension bracket 80.
For guaranteeing the intensity of C shape arm 2, carry out reinforcement to being installed with the smart screw-thread steel 21 of pricking between its top and the bottom.
To Fig. 5, the course of work of each cycle period of Hanging Basket comprises builds and moves forward two stages with reference to accompanying drawing 1.Concrete construction process is: when building, nose girder 5 bears the concrete load and Hanging Basket deadweight that template 8 is transmitted with end basket platform 6, and by suspension rod Load Transfer to front beam 3 is reached on the casting beams section 9.Front beam 3 is given main couple 4 front fulcrums with Load Transfer, and main couple 4 utilizes articulated structure to give main truss suspension bracket 43 and rear fulcrum with the suffered Load Transfer of front fulcrum.The load of rear fulcrum is directly passed to casting beams section 9.Main truss suspension bracket 43 is given rear cross beam 1 by suspension rod with Load Transfer, and rear cross beam 1 is given casting beams section 9 by slide 11 with Load Transfer.When Hanging Basket is built, on the beam section of having built, carry out the pre-colligation operation of reinforcing cage of next beam section.
Build when finishing reach, shrink support cylinder 41, main couple 4 is rotated around stub axle 44 finish the demoulding, trailing wheel 42 is contacted with the frange plate concrete, pine removes all anchoring suspension rods, and main couple 4 drops on the C type hook 2, prepares to begin reach.Under the effect of pipe bending cylinder 13, slide 11 drives whole Hanging Basket reach in track 12 slides forwards, utilizes the track 12 and the gap of slide 11 can realize the guiding of Hanging Basket, and it is simple in structure effectively.When the Hanging Basket reach puts in place, utilize hydraulic jack jacking Hanging Basket that main truss suspension bracket 43 is separated with C type hook 2, anchoring suspension rod 71, support cylinder 41 extends and contacts with edge of a wing plate-girder face, support cylinder 41 continues jacking makes the Hanging Basket absolute altitude arrive the job requirement state, while trailing wheel 42 separates no longer stressed with the beam face, the mechanical self-latching nut of locking support cylinder 41 is prepared to begin to build.Because this moment, Hanging Basket top construction space was enough, and the reinforcing cage colligation that this beam section need have been used when building a beam section finishes, and therefore need not on-the-spot colligation and organizes upright reinforcing cage, only needs directly mould to be gone in the reinforcing cage integral hoisting that colligation is good, upright internal mold of group and end mould begin to build then.
Be the preferred embodiments of the present invention only below, be not limited to the present invention, for a person skilled in the art, the present invention can have various changes and variation, and for example, the connected mode of main truss suspension bracket and C shape arm can also have other form of structure.In a word, within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1. a main truss underneath type cantilever casting construction Hanging Basket comprises main couple (4), running mechanism, it is characterized in that: main couple (4) is symmetrically placed in and waters beam (9) both sides, bottom; Described main couple (4) rear portion is provided with the support tourelle, the vertical hinged main truss suspension bracket in middle part (43); Described main truss suspension bracket (43) fraising top is provided with vertical slot (100) in the same way; Described beam (9) upper front end of having watered is horizontally installed with rear cross beam (1), the two ends of described rear cross beam (1) connect an end of C shape arm (2) respectively, the other end of described C shape arm (2) vertically down, its end horizontal stretches in the vertical slot (100) of described main truss suspension bracket (43).
2. according to the described main truss underneath type of claim 1 cantilever casting construction Hanging Basket, it is characterized in that: described support tourelle is made of support cylinder (41) that is installed in described main couple (4) upper limb and turning rolls (42).
3. according to the described main truss underneath type of claim 2 cantilever casting construction Hanging Basket, it is characterized in that: described support cylinder (41) has mechanical fuse cutout; Support frame as described above (42) comprises supporting leg (421) and the balancing stand (422) hinged with supporting leg (421), and 2 rollers (423) are installed on the described balancing stand (422) at least.
4. according to claim 1 or 2 or 3 described main truss underneath type cantilever casting construction Hanging Baskets, it is characterized in that: described running mechanism comprises and is connected at interval two slides (11) of described rear cross beam (1) middle part downside symmetry, forward is anchored at and waters beam (9) and go up the traveling oil cylinder (13) that is connected described slideway (12) and described slide (11) with corresponding two slideways of described slide (11) (12) and two ends respectively.
5. according to claim 1 or 2 or 3 described main truss underneath type cantilever casting construction Hanging Baskets, it is characterized in that: also comprise a front beam (3) that main couple (4) front end connects, end basket platform (6) that is arranged on main couple (4) bottom, be suspended in described two limit nose girders (5) and at least two the middle nose girders (5-1) that watered between beam (9) and the described front beam (3).
6. according to the described main truss underneath type of claim 5 cantilever casting construction Hanging Basket, it is characterized in that: described end basket platform (6) front end hangs with the vertical hinged suspension bracket (75) that is connected described end basket platform (6) relevant position by the four group suspension rods (73) that are articulated in described crossbeam (3) upper limb be connected at least; Described end basket platform (6) rear end hangs with the vertical hinged suspension bracket (75) that is connected basket relevant position, the described end by the two groups of suspension rods (73) that are articulated in described main couple (4) lower edge and is connected.
7. according to the described main truss underneath type of claim 5 cantilever casting construction Hanging Basket, it is characterized in that: described limit nose girder (5) front end is provided with lifting hole(eyelet), suspend and be connected in the top of described front beam (3) by being articulated in suspension rod (72) on described front beam (3) the upper limb suspension bracket (74), the rear end is suspended in described bottom of having watered beam (9) edge of a wing by being articulated in described suspension rod (72) and the suspension bracket (80) that has watered beam (9) top, the edge of a wing.
8. according to the described main truss underneath type of claim 5 cantilever casting construction Hanging Basket, it is characterized in that: the front end of nose girder (5-1) is provided with lifting hole(eyelet) in described, suspend by the suspension rod (72) that is articulated in described front beam (3) upper limb and to be connected in the bottom of described crossbeam (3) upper limb, the rear end is stretched into and is watered cavities in the beam (9), and is suspended in the described cavities in the beam (9) that watered by being articulated in the suspension rod (72) and the suspension bracket (80) that water beam (9) top.
9. according to claim 1 or 2 or 3 described main truss underneath type cantilever casting construction Hanging Baskets, it is characterized in that: prick screw-thread steel (21) to being installed with essence between described C shape arm (2) top and the bottom.
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104562938A (en) * 2014-12-16 2015-04-29 贵州科润华机电设备有限公司 Bridge climbing turnover formwork and hanging basket integrated device
CN106192778A (en) * 2016-09-18 2016-12-07 中国铁建大桥工程局集团有限公司 A kind of continuous beam cantilever placing installation Anti-Typhoon rapid construction stealth Hanging Basket
CN106758868A (en) * 2016-12-18 2017-05-31 中铁二十局集团第五工程有限公司 End bay cast-in-place section construction structure and construction method based on Hanging Basket Yu truss-like nose girder
CN107747399A (en) * 2017-11-10 2018-03-02 湖南联智智能科技有限公司 A kind of Hanging Basket running gear and its method of work
CN108867406A (en) * 2018-06-14 2018-11-23 中铁三局集团有限公司 A kind of construction method for being applicable in base-supporting Hanging Basket closure segment and quickly positioning
CN109653103A (en) * 2018-11-21 2019-04-19 中国电建集团成都勘测设计研究院有限公司 Free cantilever erection reinforcing bar basket structure
CN109667228A (en) * 2019-01-24 2019-04-23 中铁十六局集团第五工程有限公司 A kind of straight beam formula Hanging Basket and continuous beam cantilever pouring construction method
CN114541279A (en) * 2022-03-31 2022-05-27 中国建筑第四工程局有限公司 Novel forward moving construction method for hanging basket
CN115341486A (en) * 2022-08-30 2022-11-15 湖南中铁五新模板工程服务有限公司 Bridge fabrication machine for cantilever pouring construction
CN115787513A (en) * 2022-11-28 2023-03-14 中铁四局集团有限公司 Continuous beam cantilever bridge fabrication machine walking device and walking method
CN115787487A (en) * 2022-11-28 2023-03-14 中铁四局集团有限公司 Construction method of continuous beam variable cross-section bridge fabrication machine
CN115821769A (en) * 2022-11-28 2023-03-21 中铁四局集团有限公司 Variable cross-section intelligent bridge fabrication machine

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CN2306258Y (en) * 1997-09-17 1999-02-03 铁道部大桥工程局第五桥梁工程处 Bottom running type construction basket
JP2994222B2 (en) * 1995-01-20 1999-12-27 株式会社ピー・エス Construction method of cast-in-place slab of precast concrete girder and its formwork
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CN1916289A (en) * 2006-08-28 2007-02-21 杨秋利 Diamond shaped cradle in truss type
JP2007218029A (en) * 2006-02-20 2007-08-30 Yokogawa Bridge Corp Girder lifting erection method and girder erection joint structure
CN201610522U (en) * 2010-01-13 2010-10-20 徐州徐工随车起重机有限公司 Descending working platform system of truss-type bridge detection operation car
CN101929130A (en) * 2010-09-19 2010-12-29 中铁十二局集团有限公司 Hanging basket device for closure construction of continuous box girders
CN202000269U (en) * 2011-04-06 2011-10-05 湖南中铁五新钢模有限责任公司 Suspended casting construction hanging basket with underneath type main trusses

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JP2994222B2 (en) * 1995-01-20 1999-12-27 株式会社ピー・エス Construction method of cast-in-place slab of precast concrete girder and its formwork
CN2306258Y (en) * 1997-09-17 1999-02-03 铁道部大桥工程局第五桥梁工程处 Bottom running type construction basket
KR100568430B1 (en) * 2004-03-11 2006-04-07 엠에스아시아 주식회사 Construction method for bridge using a form traveller
JP2007218029A (en) * 2006-02-20 2007-08-30 Yokogawa Bridge Corp Girder lifting erection method and girder erection joint structure
CN1916289A (en) * 2006-08-28 2007-02-21 杨秋利 Diamond shaped cradle in truss type
CN201610522U (en) * 2010-01-13 2010-10-20 徐州徐工随车起重机有限公司 Descending working platform system of truss-type bridge detection operation car
CN101929130A (en) * 2010-09-19 2010-12-29 中铁十二局集团有限公司 Hanging basket device for closure construction of continuous box girders
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104562938A (en) * 2014-12-16 2015-04-29 贵州科润华机电设备有限公司 Bridge climbing turnover formwork and hanging basket integrated device
CN106192778A (en) * 2016-09-18 2016-12-07 中国铁建大桥工程局集团有限公司 A kind of continuous beam cantilever placing installation Anti-Typhoon rapid construction stealth Hanging Basket
CN106758868A (en) * 2016-12-18 2017-05-31 中铁二十局集团第五工程有限公司 End bay cast-in-place section construction structure and construction method based on Hanging Basket Yu truss-like nose girder
CN107747399A (en) * 2017-11-10 2018-03-02 湖南联智智能科技有限公司 A kind of Hanging Basket running gear and its method of work
CN108867406A (en) * 2018-06-14 2018-11-23 中铁三局集团有限公司 A kind of construction method for being applicable in base-supporting Hanging Basket closure segment and quickly positioning
CN109653103A (en) * 2018-11-21 2019-04-19 中国电建集团成都勘测设计研究院有限公司 Free cantilever erection reinforcing bar basket structure
CN109667228B (en) * 2019-01-24 2024-02-02 中铁十六局集团第五工程有限公司 Straight beam type hanging basket and continuous beam cantilever pouring construction method
CN109667228A (en) * 2019-01-24 2019-04-23 中铁十六局集团第五工程有限公司 A kind of straight beam formula Hanging Basket and continuous beam cantilever pouring construction method
CN114541279A (en) * 2022-03-31 2022-05-27 中国建筑第四工程局有限公司 Novel forward moving construction method for hanging basket
CN115341486A (en) * 2022-08-30 2022-11-15 湖南中铁五新模板工程服务有限公司 Bridge fabrication machine for cantilever pouring construction
CN115341486B (en) * 2022-08-30 2024-03-01 湖南中铁五新模板工程服务有限公司 Bridge fabrication machine for cantilever pouring construction
CN115787487A (en) * 2022-11-28 2023-03-14 中铁四局集团有限公司 Construction method of continuous beam variable cross-section bridge fabrication machine
CN115821769A (en) * 2022-11-28 2023-03-21 中铁四局集团有限公司 Variable cross-section intelligent bridge fabrication machine
CN115787513B (en) * 2022-11-28 2023-10-13 中铁四局集团有限公司 Running device and running method of continuous beam cantilever bridge fabrication machine
WO2023198217A1 (en) * 2022-11-28 2023-10-19 中铁四局集团有限公司 Variable cross-section intelligent bridge-building machine
CN115787487B (en) * 2022-11-28 2023-11-14 中铁四局集团有限公司 Construction method of continuous beam variable cross-section bridge fabrication machine
CN115787513A (en) * 2022-11-28 2023-03-14 中铁四局集团有限公司 Continuous beam cantilever bridge fabrication machine walking device and walking method

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