The preparation method of complex fire resistant wave-absorbing coating material and microwave absorbing coating
Technical field
The invention belongs to technical field of electronic materials, particularly high temperature resistant dielectric hertzian wave microwave absorbing coating and technology of preparing thereof.
Background technology
Weaponry needs stealthy position to divide according to working temperature, can be divided into normal temperature and high temperature two classes,, at high temperature lose magnetism because most magnetic absorption agent Curie temperature is lower, thereby lose absorbing property, so the stealthy of weapon high temperature position must be adopted the high temperature absorbing material.Because the high temperature absorbing material only relies on the electrical loss of material to absorb hertzian wave, thus its wave absorbing efficiency far below the magnetic absorbing material, this just requires the high temperature absorbing material to have bigger thickness.
The most number average of present microwave absorbing coating adopts the limited organic adhesion agent of resistance toheat as wedding agent, and therefore the microwave absorbing coating of preparation generally can only use below 300 ℃, and this just causes with ceramic aggregate high thermal resistance matched performance wherein very poor; And in the industrial production of reality, the Working environment that 500~700 ℃ of high temperature harshnesses can occur, select for use high thermal resistance good, the inorganic adhesive that cohesive strength is high prepares high temperature resistant microwave absorbing coating as tackiness agent, so just overcome the deficiency of organic adhesion agent resistance to elevated temperatures, the various advantages (simple, satisfy all kinds of complex construction coatings, economy, environmental protection etc.) that possess simultaneously adhesive coating again as moulding process, thereby widen its Application Areas in industry greatly, but the technology that adopts inorganic bonding agent to prepare microwave absorbing coating rarely has report both at home and abroad.
Phosphate Heat Resistant Coatings can receive much concern by anti-1700 ℃ high temperature because of it is the highest.Its strong adhesion, inexpensive, toxicity is low, pollute and less, not fire advantage such as not quick-fried and be used widely, because its film forming is based on the dehydrating condensation of acid phosphate radical, need under high bake, could solidify, so can satisfy the service requirements of weapon high-temperature part substantially.The phosphoric acid salt sizing agent is of a great variety, and wherein aluminium dihydrogen phosphate is that bond effect is best, mechanical property excellence a kind of, so aluminium dihydrogen phosphate is at present most widely used general, attention rate is the highest, studies maximum phosphoric acid salt sizing agents;
Silicon metal as load forms by 1300 ℃ of sintering, has good resistance to elevated temperatures, has good dielectric properties simultaneously, can satisfy the coated designs requirement fully.
Summary of the invention
The object of the present invention is to provide a kind of high temperature resistant electromagnetic wave absorber coatings and preparation method thereof, the absorption of electromagnetic wave coating of preparation is had below 800 ℃, (have the relative characteristics such as thin of high electrical loss, stable performance and thickness in 4GHz~8GHz, 8GHz~12GHz, the 10GHz~14GHz) at specific microwave frequency band.
A kind of high temperature resistant electromagnetic wave absorber coatings is made up of aluminium dihydrogen phosphate, magnesium oxide, aluminum oxide, silicon metal, it is characterized in that, each component is mixed (deionized water is a solvent) according to following mass percent:
Aluminium dihydrogen phosphate 12.6~18;
Magnesium oxide 0.7~1;
Aluminum oxide 0.7~1;
Silicon metal 80~86.
Utilize spraying method to be sprayed at size, and form the high temperature resistant microwave absorbing coating of thickness at the 0.9-1.3 millimeter on (20*20 centimetre) aluminium sheet.
A kind of preparation method of high temperature resistant electromagnetic wave absorber coatings as shown in Figure 1, is characterized in that comprising the steps:
Step 1 adds deionized water with industrial 85% strong phosphoric acid and is diluted to 60%, and 3 to 1 mix with aluminium hydroxide in molar ratio, 93 ℃ of reactions down, stir with stirrer,, stop heating until generating transparent settled solution, add deionized water and adjust pH value, make aluminium dihydrogen phosphate between the 3.5-4.
Step 2 is mixed stirring until obtaining settled solution with the aluminium dihydrogen phosphate (12.6%~18%) of step 1 gained with magnesium oxide (0.7%~1%), aluminum oxide (0.7%~1%).
Step 3 is mixed stirring until evenly with the aluminium dihydrogen phosphate sizing agent of preparation in the step 2 with crystallization silica flour (80%~86%), obtain high temperature resistant antiradar coatings.
Step 4 is sprayed at step 3 gained coating on the aluminium sheet, and room temperature was placed 4~5 hours, put into baking oven and was cured with certain heating curve.As Fig. 2.
The present invention has following outstanding advantage:
1, be tamanori with inorganic sizing agent aluminium dihydrogen phosphate, the support materials silicon metal is an absorption agent, because the phosphoric acid salt sizing agent is the highest can anti-1700 ℃ high temperature, silicon metal is to form by 1300 ℃ of sintering simultaneously, be used for high power load, so the coating that makes has the good heat endurance energy, reach as high as 800 ℃.
2, technology is simple, workable, and cost is lower, and can realize producing in batches.
3, this absorber coatings is that inorganics is formed, and is nontoxic, easy to use.
4, absorbing property excellence of the present invention, absorber coatings can reach: when absorbent contents is 86%, all be lower than-5dB at its reflectivity of 10GHz~14GHz, peak value reaches-35dB; Absorbent contents is 84% o'clock, all is lower than-5dB at its reflectivity of 8GHz~12GHz, and peak value is-22dB; Absorbent contents is 80% o'clock, all is lower than-5dB at its reflectivity of 4GHz~8GHz, and peak value reaches-32dB.As Fig. 2.
Description of drawings
Fig. 1 is a high temperature resistant electromagnetic wave absorber coatings preparation technology schema of the present invention.
Fig. 2 is a high temperature resistant electromagnetic wave absorber coatings solidification value curve of the present invention.
Fig. 3 is the reflectivity collection of illustrative plates of high temperature resistant electromagnetic wave absorber coatings of the present invention, and as shown in the figure, a figure all is lower than-5dB at its reflectivity of 4GHz~8GHz, and peak value reaches-32dB, and its thickness is 1.3 millimeters; B figure all is lower than-5dB at its reflectivity of 8GHz~12GHz, and peak value is-22dB that its thickness is 11 millimeters; C figure all is lower than-5dB at its reflectivity of 10GHz~14GHz, and peak value reaches-35dB, and its thickness is 0.9 millimeter.
Embodiment
Embodiment one
A kind of high temperature resistant electromagnetic wave absorber coatings is made up of aluminium dihydrogen phosphate, magnesium oxide, aluminum oxide and silicon metal, and each component is molten mutually by following mass percent:
Aluminium dihydrogen phosphate 18
Magnesium oxide 1
Aluminum oxide 1
Silicon metal 80
Be sprayed at size on (20*20 centimetre) aluminium sheet and to form thickness be 1.3 millimeters high temperature resistant microwave absorbing coating with spraying method.
Can obtain the high temperature resistant electromagnetic wave absorber coatings by described preparation process, this coating all is lower than-5dB at its reflectivity of 4GHz~8GHz 800 ℃ of following stable performances at this moment, and peak value reaches-32dB.
Embodiment two
A kind of high temperature resistant electromagnetic wave absorber coatings is made up of aluminium dihydrogen phosphate, magnesium oxide, aluminum oxide and silicon metal, and each component is molten mutually by following mass percent:
Aluminium dihydrogen phosphate 14.4
Magnesium oxide 0.8
Aluminum oxide 0.8
Silicon metal 84
Be sprayed at size on (20*20 centimetre) aluminium sheet and to form thickness be 1.3 millimeters high temperature resistant microwave absorbing coating with spraying method.
Can obtain the high temperature resistant electromagnetic wave absorber coatings by described preparation process, this coating all is lower than-5dB at its reflectivity of 8GHz~12GHz 800 ℃ of following stable performances at this moment, and peak value reaches-22dB.
Embodiment three
A kind of high temperature resistant electromagnetic wave absorber coatings is made up of aluminium dihydrogen phosphate, magnesium oxide, aluminum oxide and silicon metal, and each component is molten mutually by following mass percent:
Aluminium dihydrogen phosphate 12.6
Magnesium oxide 0.7
Aluminum oxide 0.7
Silicon metal 86
Be sprayed at size on (20*20 centimetre) aluminium sheet and to form thickness be 1.3 millimeters high temperature resistant microwave absorbing coating with spraying method.
Can obtain the high temperature resistant electromagnetic wave absorber coatings by described preparation process, this coating all is lower than-5dB at its reflectivity of 10GHz~14GHz 800 ℃ of following stable performances at this moment, and peak value reaches-35dB.
The described high temperature resistant electromagnetic wave absorber coatings of above-mentioned three embodiments, its preparation method is all identical with the preparation method described in the summary of the invention, no longer repeats at this.