CN102173082A - Low-energy-consumption and high-output diversified biomass tamping plant - Google Patents

Low-energy-consumption and high-output diversified biomass tamping plant Download PDF

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Publication number
CN102173082A
CN102173082A CN2011100208097A CN201110020809A CN102173082A CN 102173082 A CN102173082 A CN 102173082A CN 2011100208097 A CN2011100208097 A CN 2011100208097A CN 201110020809 A CN201110020809 A CN 201110020809A CN 102173082 A CN102173082 A CN 102173082A
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China
Prior art keywords
tamping
diversified
living beings
case body
die mould
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Pending
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CN2011100208097A
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Chinese (zh)
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谭厚章
王学斌
司纪朋
郑海国
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Xian Jiaotong University
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Xian Jiaotong University
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Priority to CN2011100208097A priority Critical patent/CN102173082A/en
Publication of CN102173082A publication Critical patent/CN102173082A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a low-energy-consumption and high-output diversified biomass tamping plant which is characterized in that the upper end of a transmission case body of a planetary gear train is provided with a discharge chute plate, a feed helical blade and a drive reducing motor; and the feed helical blade is sleeved on the transmission main shaft of the drive reducing motor, the inside of the transmission case body of the planetary gear train is provided with a main rotating disc which is connected with the transmission main shaft and provided with an inner gear ring, four straight gears (meshed with the inner gear ring) of the planetary gear train are circumferentially and uniformly arranged at the bottom of the transmission case body of the planetary gear train, each straight gear of the planetary gear train is connected with a chase-rolling wheel by virtue of a chase-rolling shaft, the discharge chute plate is arranged on the circumference of the chase-rolling wheel, and a tamping mould is arranged between the discharge chute plate and the chase-rolling wheel. The low-energy-consumption and high-output diversified biomass tamping device disclosed by the invention has the advantages that the transmission mode of the planetary gear train is adopted, thus the energy consumption produced in the process of biomass tamping is greatly reduced, and the output of the tamping device is significantly increased; and an adjustable diversified tamping material mould is adopted, thus the tamping biomasses of different densities can be produced simultaneously in a same processing process, thereby meeting the needs of different users on specifications.

Description

A kind of diversified living beings tamping plant of low energy consumption high output
Technical field
The invention belongs to the biomass processing technology in Biomass Energy Utilization field, be specifically related to a kind of diversified living beings tamping plant of low energy consumption high output.
Background technology
Living beings are as a kind of CO 2The regenerative resource of zero-emission accounts for 14% of world energy consumption amount, especially reaches more than 35% in the energy resource structure of developing country; China is large agricultural country, has 700,000,000 tons agricultural waste material every year at least, and these biomass energies still account for first that consume in China rural area so far, are roughly equal to 3.5 hundred million tons of standard coals, and the development and use of China's biomass energy have a high potential as can be seen; Large-scale simultaneously development and use biomass energy can also reduce carbon dioxide greenhouse gas, and ecological environment is had protective effect, and national energy security construction and fuel in China's rural areas construction are had important function.Because the original biomass fuel energy density is low, therefore freight costliness in the process that the living beings scale utilizes, and efficiency of combustion is not high; Comparatively speaking, the die mould living beings then can be further approaching as for the density of coal with the density raising of solid biomass fuel, thereby greatly reduce the freight charges of biomass fuel, be more conducive to the extensive and high parameter utilization of living beings, thereby finally improve the utilization ratio of living beings and utilize cost.
R﹠D work for the living beings tamping plant, be the appearance of blowout formula in recent years, but the living beings tamping plant that very ripe low energy consumption, big capacity and high output are not arranged in the market yet: but prior biological matter fuel forming machine exists mostly that power consumption is big, production efficiency is low, unstable properties, a series of problems such as production efficiency is low, product density is inhomogeneous, troublesome maintenance, use cost height, thus make biological substance fuel forming machine exert oneself and output is subjected to certain restriction; Higher to die mould technology and conditional request simultaneously, parameters such as the temperature of the strict control of part machinery requirement die mould and moisture, technology is loaded down with trivial details; And the die mould biomass product moulding unification that existing tamping plant is produced can not be satisfied different clients' demand.
Summary of the invention
The object of the present invention is to provide a kind of energy density that can improve living beings, reduce freight greatly; Reduced the diversified living beings tamping plant of the low energy consumption high output of the energy consumption in the living beings die mould process.
For achieving the above object, the technical solution used in the present invention is: comprise support and be arranged on planet circular system transmission case body on this support, be furnished with shaping area, feed helical blade in planet circular system transmission case body upper end successively and drive reducing motor; Described feed helical blade is sleeved on the transmission main shaft that drives reducing motor, material inlet is arranged in the side of feed helical blade, be provided with the main turntable that is connected with the transmission main shaft that drives reducing motor in the planet circular system transmission case body, and this main turntable circumferentially evenly arrange several around transmission main shaft revolution planetary system spur gear, in the planet circular system transmission case body, be fixed with the internal gear that is meshed with the planetary system spur gear, described shaping area comprises the cavity that discharging frid and blow tank cover plate constitute, between discharging frid and blow tank cover plate, be provided with casted die mould, the discharging frid is provided with forming disk, be equipped with on this forming disk and the corresponding stone roller roller of planetary system spur gear, grind roller and be connected with the planetary system spur gear by grinding roller bearing.
The periphery of feed helical blade of the present invention also is provided with outer casing.
Described main turntable and planetary system spur gear adopt " planet circular system " transmission mechanism of revolution band rotation to drive.
Described casted die mould is adjustable multiple changing type die mould material mould, promptly adopts along circumference selectivity subregion and arranges different outlet pressing mold angles, regulates the density of the living beings that same district die mould not obtains.
The outlet pressing mold angle of described casted die mould is 5 °-20 °.
The rotating speed of described transmission main shaft is 60r.min -1-400r.min -1
The present invention adopts the kind of drive of planet circular system, not only greatly reduces the energy consumption in the living beings die mould process, and further makes exerting oneself of this tamping plant significantly improve; Adopted adjustable multiple changing type die mould material mould, made and the die mould living beings that to produce different densities simultaneously in the time processing process satisfy the requirements of different users specification.Because energy consumption of the present invention is low, the die mould living beings variation of exert oneself big and output, therefore it not only can satisfy the demand of the personal high-density propellant in rural area, also fuel more than needed in a large number can be sold to different industries such as power plant, feed factory, plant and chemical plant, thereby provide a new approach that increases income for rural economy.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is the A-A fuel inlet sectional top view of Fig. 1;
Fig. 3 is that the B-B of Fig. 1 grinds the roller sectional top view;
Fig. 4 is the C-C planetary system spur gear sectional top view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present invention and operation principle are described in further detail.
Referring to Fig. 1-4, the present invention includes support 9 and be arranged on planet circular system transmission case body 6 on this support 9, be furnished with shaping area, feed helical blade 13 in planet circular system transmission case body 6 upper ends successively and drive reducing motor 1; Referring to Fig. 2, described feed helical blade 13 is sleeved on the transmission main shaft 10 that drives reducing motor 1, and the rotating speed of transmission main shaft 10 is 60r.min -1-400r.min -1The periphery of feed helical blade 13 also is provided with outer casing 2, material inlet 14 is arranged in the side of feed helical blade 13, referring to Fig. 4, be provided with the main turntable 15 that is connected with the transmission main shaft 10 that drives reducing motor 1 in the planet circular system transmission case body 6, and this main turntable 15 circumferentially evenly arrange several around transmission main shaft 10 revolution planetary system spur gears 8, in planet circular system transmission case body 6, be fixed with the internal gear 7 that is meshed with planetary system spur gear 8, main turntable 15 adopts " planet circular system " transmission mechanism of revolution band rotation to drive with planetary system spur gear 8, referring to Fig. 3, described shaping area comprises the cavity that discharging frid 4 and blow tank cover plate 3 constitute, between discharging frid 4 and blow tank cover plate 3, be provided with casted die mould 12, discharging frid 4 is provided with forming disk 16, be equipped with on this forming disk 16 and planetary system spur gear 8 corresponding stone roller rollers 11, grind roller 11 and be adjustable multiple changing type die mould material mould by grinding roller bearing 5 casted die mould 12 that is connected with planetary system spur gear 8, promptly adopting along circumference selectivity subregion layout pressing mold angle is the density that 5 °-20 ° mould is regulated the living beings that same district die mould not obtains.
Operation principle: after this tamping plant energising starts, drive reducing motor 1 and drive transmission main shaft 10 rotations, and then transmission main shaft 10 drives feed helical blade 12 and 15 rotations of the main turntable in the planet circular system transmission case body 6 that are attached thereto; Four planetary system spur gears 8 of the rotation of main turntable drive revolve round the sun around transmission main shaft 10 in the planet circular system transmission case body 6, because these four planetary system spur gears 8 internal gear 7 interior with being fastened on casing 6 is meshed, and then make planetary system spur gear 8 carry out rotation around its center of circle again, thereby driving connected stone roller roller bearing 5 rotates, the stone roller roller 11 that stone roller roller bearing 5 further drives its upper end again rotates, and the living beings particle is carried out extrusion modling.
Material flow: the living beings particle is sent into by material inlet 14, and the shaping work district of blow tank cover plate below 3 sent in the driving of the feed helical blade 13 through rotating downwards; Casted die mould 12 is arranged uniformly and is fastened on by screw on the discharging frid 4, is covered by blow tank cover plate 3 on it, and casted die mould 12 matches with the top of grinding roller 11; The living beings particle of carrying through feed helical blade 13 further by grinding the rotation of roller 11, is squeezed into certain low-angle cavity that has between the mould 12 with material, and subregion obtains the living beings die mould material of different densities; At last along discharging frid 4 circumferential biomass collection die mould material.
Casted die mould can by customer requirements along circumference optionally subregion arrange dissimilar die mould material moulds, promptly by the outlet pressing mold angle of adjusting casted die mould in the time processing process, get final product the die mould living beings of different densities: density is less than 0.3-0.6g.cm -3Can be used for large thermal power plant fuel; Density is greater than 0.8g.cm -3Can be used for small-sized grate firing boiler fuel; Density is 0.4-0.8g.cm -3Between can be used as feed; The adjustable multiple changing type die mould material mould of circumference can in time be changed, and the outlet pressing mold angular range of this mould is between 0 °-20 °.
The invention has the advantages that: but high-efficiency and economic the biomass processing such as stalk, straw, rice husk, cotton stalk are become the die mould material, improved the energy density of biomass fuel, greatly reduce freight; Adopted the kind of drive of planet circular system, not only greatly reduced the energy consumption in the fuel die mould process, and further so that exerting oneself of this tamping plant significantly improve; Adopted adjustable multiple changing type die mould material mould, so that the die mould biomass material of simultaneously production different user demands specification in the time processing process, and be applicable to the different industries such as power plant, feed factory, plant and chemical plant, therefore it not only can satisfy the personal demand in rural area, also in a large number fuel more than needed or feed can be sold to enterprise, thereby provide a new approach that increases income for rural economy.

Claims (6)

1. the diversified living beings tamping plant of a low energy consumption high output, it is characterized in that: comprise support (9) and be arranged on planet circular system transmission case body (6) on this support (9), be furnished with shaping area, feed helical blade (13) and driving reducing motor (1) in planet circular system transmission case body (6) upper end successively; Described feed helical blade (13) is sleeved on the transmission main shaft (10) that drives reducing motor (1), material inlet (14) is arranged in the side of feed helical blade (13), be provided with the main turntable (15) that is connected with the transmission main shaft that drives reducing motor (1) (10) in the planet circular system transmission case body (6), and this main turntable (15) circumferentially evenly arrange several around transmission main shaft (10) revolution planetary system spur gear (8), in planet circular system transmission case body (6), be fixed with the internal gear (7) that is meshed with planetary system spur gear (8), described shaping area comprises the cavity that discharging frid (4) and blow tank cover plate (3) constitute, between discharging frid (4) and blow tank cover plate (3), be provided with casted die mould (12), discharging frid (4) is provided with forming disk (16), be equipped with on this forming disk (16) and the corresponding stone roller roller of planetary system spur gear (8) (11), grind roller (11) and be connected with planetary system spur gear (8) by grinding roller bearing (5).
2. the diversified living beings tamping plant of low energy consumption high output according to claim 1 is characterized in that: the periphery of described feed helical blade (13) also is provided with outer casing (2).
3. the diversified living beings tamping plant of low energy consumption high output according to claim 1 is characterized in that: described main turntable (15) adopts " planet circular system " transmission mechanism of revolution band rotation to drive with planetary system spur gear (8).
4. the diversified living beings tamping plant of low energy consumption high output according to claim 1, it is characterized in that: described casted die mould (12) is adjustable multiple changing type die mould material mould, promptly adopt along circumference selectivity subregion and arrange different outlet pressing mold angles, regulate the density of the living beings that same district die mould not obtains.
5. the diversified living beings tamping plant of low energy consumption high output according to claim 4 is characterized in that: the outlet pressing mold angle of described casted die mould (12) is 5 °-20 °.
6. the diversified living beings tamping plant of low energy consumption high output according to claim 4 is characterized in that: the rotating speed of described transmission main shaft (10) is 60r.min -1-400r.min -1
CN2011100208097A 2011-01-18 2011-01-18 Low-energy-consumption and high-output diversified biomass tamping plant Pending CN102173082A (en)

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CN2011100208097A CN102173082A (en) 2011-01-18 2011-01-18 Low-energy-consumption and high-output diversified biomass tamping plant

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Application Number Priority Date Filing Date Title
CN2011100208097A CN102173082A (en) 2011-01-18 2011-01-18 Low-energy-consumption and high-output diversified biomass tamping plant

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642323A (en) * 2012-04-19 2012-08-22 卢秉威 Biomass fuel forming machine
CN114343460A (en) * 2021-12-03 2022-04-15 劳珊 Tentacle villus structure for deep cleaning of face
CN115769785A (en) * 2022-10-13 2023-03-10 广西壮族自治区亚热带作物研究所(广西亚热带农产品加工研究所) Method for rapidly screening resistance germplasm of tetranychus cinnabarinus

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0743169A2 (en) * 1995-05-18 1996-11-20 BWI plc Rotary tabletting press
CN201049523Y (en) * 2007-06-13 2008-04-23 尹小林 Energy-saving ring-die rolling wheel extruding and forming machine
CN101337444A (en) * 2008-07-25 2009-01-07 郑春山 Epicyclic transmission type straw block making machine
CN201559321U (en) * 2009-12-04 2010-08-25 天津泰达环保有限公司 Composite biomass compression forming device
CN202037895U (en) * 2011-01-18 2011-11-16 西安交通大学 High-density multi-shape biomass profiling equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0743169A2 (en) * 1995-05-18 1996-11-20 BWI plc Rotary tabletting press
CN201049523Y (en) * 2007-06-13 2008-04-23 尹小林 Energy-saving ring-die rolling wheel extruding and forming machine
CN101337444A (en) * 2008-07-25 2009-01-07 郑春山 Epicyclic transmission type straw block making machine
CN201559321U (en) * 2009-12-04 2010-08-25 天津泰达环保有限公司 Composite biomass compression forming device
CN202037895U (en) * 2011-01-18 2011-11-16 西安交通大学 High-density multi-shape biomass profiling equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102642323A (en) * 2012-04-19 2012-08-22 卢秉威 Biomass fuel forming machine
CN102642323B (en) * 2012-04-19 2014-09-10 卢秉威 Biomass fuel forming machine
CN114343460A (en) * 2021-12-03 2022-04-15 劳珊 Tentacle villus structure for deep cleaning of face
CN114343460B (en) * 2021-12-03 2023-11-24 劳珊 Tentacle fluff structure for facial deep cleaning
CN115769785A (en) * 2022-10-13 2023-03-10 广西壮族自治区亚热带作物研究所(广西亚热带农产品加工研究所) Method for rapidly screening resistance germplasm of tetranychus cinnabarinus
CN115769785B (en) * 2022-10-13 2024-06-14 广西壮族自治区亚热带作物研究所(广西亚热带农产品加工研究所) Method for rapidly screening cassava tetranychus cinnabarinus resistant germplasm

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Application publication date: 20110907