CN102172928A - Non-uniform thickness bamboo chip integrated plate and production technology method thereof - Google Patents
Non-uniform thickness bamboo chip integrated plate and production technology method thereof Download PDFInfo
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Abstract
The invention discloses a non-uniform thickness bamboo chip integrated plate and a production technology method thereof. The production technology method is characterized in that the original moso bamboo arc-shaped bamboo chip is milled into the non-uniform thickness bamboo chip of which the thickness is changed from one end to the other end, one end of the non-uniform thickness bamboo chip is thicker, and the other end is thinner; then, the non-uniform thickness bamboo chip is steamed or charred and dried, is subjected to carbon returning processing, is dipped with resin adhesive and dried again; each bamboo chip unit body is laterally and vertically arranged; bamboo green and bamboo green surface are abutted, or tabasheer and tabasheer are abutted; the thick ends and the thin ends of adjacent two bamboo chips are alternately overlaid and tightly and tidily arranged to integrate a blank plate; and environmentally-friendly urea resin adhesive is subjected to hot-pressing shaping. The non-uniform thickness bamboo chip integrated plate disclosed by the invention saves material, has the advantages of low unit product cost, compact structure, even density, small internal stress, small possibility of deforming and good size stability, usability and secondary processability, and can be widely applied to the building industry and decoration industry.
Description
Technical field
The invention belongs to the bamboo board production technical field, being specifically related to a kind of is raw-material non-uniform thickness bamboo sheet integrated plate material and manufacturing technique method thereof with mao bamboon.
Background technology
At present, the limit of timber resources is adopted limit cut down along with various countries, people begin to utilize more environmental protection speed to give birth to the bamboo wood of type, and are applied to every field such as furniture, daily living article, building materials, such as bamboo wood gummed floor.Existing bamboo wood gummed floor all is through cuing open or be split into bamboo chip or thin bamboo strip woolen cloth with big footpath bamboos such as mao bamboons, then woollen sheet is processed into the uniform thickness bamboo chip (thin bamboo strip) of consistency of thickness, the adjacent bamboo chip green grass or young crops in the perpendicular in a row back of side, Huang paste mutually, and the gluing rear side is pressed into bamboo wood gummed floor.This bamboo chip uniform thickness processing method is not considered the architectural feature of the vertical taper degree of mao bamboon well, and the entity storage of not preserving bamboo wood effectively in the processing has enlarged cutting output, has produced the bamboo processing waste, and stock utilization has only about 45%.Recently, a kind of highdensity heavy bamboo floor is arranged, be to produce with the method for bamboo wood reorganization reinforcement moulding, this heavy bamboo wood is the thin bamboo strips used for weaving sheet to be twisted with the fingers to be pressed into bamboo sheet earlier, behind impregnation, vertically be layered at random to suppress in the pressing mold tool and form, this vertically lay at random produces many acute angles that connect the traditional instrument sheets and intersects superimposedly, and there is many non-through holes seam the centre, behind the high-pressure, the hole seam just reduces by compression, but still is present in the plate body, has the air that is difficult to overflow in these hole seams, moisture content, the hole seam is inhomogeneous with the gel content around it, the position that has is very closely knit, and dredge at the position that has pine, and global density is inhomogeneous.And density is excessive, unit raw materials consumption height, and thickness swelling rate is big, increases the following process difficulty, above-mentioned various reasons causes the internal stress of this heavy bamboo wood big, yielding, and dimensional stability is bad, weatherability is poor, and the unit cost height is necessary to do further to improve and improve.
As everyone knows, after mao bamboon becomes a useful person, the bamboo bar is bamboo green layer, bamboo body material, tabasheer layer from outside to inside successively, the bamboo bar has certain taper degree aspect length, this head of the bamboo root and stem of certain plants is big, that is little for the bamboo tail, the mao bamboon of different regions, its taper degree difference, bamboo pole length direction, the bamboo wood human body thickness in the cross section of diverse location is also different, and it is obvious more to get long more material, and interior is the tabasheer layer of band internal segment, preserve the maximum solid storage of bamboo body material, will work out production technology according to the taper degree feature of mao bamboon, reach the purpose that makes full use of bamboo wood.
Summary of the invention
First purpose of the present invention is at the above-mentioned defective that exists in the present technology, provides a kind of the maximization to preserve bamboo wood entity storage, reduce cutting output, effectively improve utilization rate of bamboo, simplify production technology, reduce production costs, control the non-uniform thickness bamboo sheet integrated plate material of the consumption of raw materials per unit of product.
Second purpose of the present invention provides the manufacturing technique method of this non-uniform thickness bamboo sheet integrated plate material.
First purpose of the present invention realizes by the following technical solutions: this non-uniform thickness bamboo sheet integrated plate material, be characterized in: it is gradual change that the thickness of forming the bamboo chip cell cube of this sheet material passes through, the thick slightly end of one end is thin slightly, and by this side, bamboo chip unit vertical pendulum put, the same end of adjacent two bamboo chips is that thick end is overlapping with thin end handover, surf green and bamboo strip mutually by or tabasheer and yellow bamboo face be close to mutually that close proper alignment is also passed through resin glue hot pressing and integrated.
More particularly, described bamboo chip cell cube is to launch the trapezoidal bamboo chip that width unanimity, variable thickness that milling machine is launched into both ends of the surface cause by bamboo wood.
Sheet metal thickness is 12mm ~ 26mm, and length is 980mm ~ 2450mm, and width is 80mm ~ 1240mm; The thick end thickness of described bamboo chip cell cube is 5mm ~ 11mm, and thin end thickness is 3mm ~ 7mm, and width is 12mm ~ 26mm, and length is 980mm ~ 2600mm.
Second purpose of the present invention is that the method by following order realizes:
(1) selection: with above mao bamboon material of four ages;
(2) cut out material: the mao bamboon material is sawn into the long thick bamboo tube of regulation;
(3) vertical profile bamboo chip: thick bamboo tube is vertically cutd open the camber bamboo chip;
(4) the arc bamboo chip being milled into thickness passes through is gradual change, the non-uniform thickness bamboo chip that the thick slightly end of an end is thin slightly, and divide tube to tie into little bundle;
(5) with bamboo chip boiling of previous step gained or charing and dry, it is 10% ± 2 that bamboo chip is dried to moisture content;
(6) bamboo chip being returned charcoal handles again;
(7) impregnating resin glue then;
(8) with the bamboo chip drying of the impregnating resin glue of previous step gained, making it moisture content is 12% ± 2;
(9) screening assembly: become the bamboo chip of little bundle to separate bundle the bundle after the above-mentioned processing, side, every bamboo chip unit vertical pendulum is put, surf green and bamboo strip mutually by or tabasheer lean on mutually with tabasheer, the thick end of adjacent two bamboo chips with thin hold handover overlapping, closely and fitly arrange integrated blanket;
(10) hot pressing: adopt environment protection type urea formaldehyde resin adhesive, hot pressing temperature is 90 ~ 100 ℃, and lateral pressure is 2.0MPa, and normal pressure is 2.0 ~ 2.5 Mpa, and the time is 0.6min/mm;
(11) cut out plate: the gained blanket is cut into regulation sheet material.
More particularly, in the step (4), be to adopt bamboo wood to launch milling machine the arc bamboo chip is launched into the planar shaped bamboo chip, mill then except that the bamboo internal segment, remove tabasheer and surf green with the milling cutter that floats again, preserve most of bamboo body material and be processed into non-uniform thickness bamboo chip.
Non-uniform thickness bamboo sheet integrated plate material of the present invention is saved material, and unit cost is low, and structure is tight, and density is even, and internal stress is little, and is not yielding, and dimensional stability, usability, secondary workability are good, can be widely used in building trade and the repairs profession.
Description of drawings
Fig. 1 is an ortho states arc bamboo chip schematic diagram.
Fig. 2 is a non-uniform thickness bamboo chip cell cube schematic diagram of the present invention.
Fig. 3 is the structural representation of non-uniform thickness bamboo sheet integrated plate material of the present invention.
Fig. 4 is the cross-sectional view of ortho states arc bamboo chip in the process of the present invention.
Fig. 5 is the cross-sectional view that in the process of the present invention ortho states arc bamboo chip is launched into the planar shaped bamboo chip.
Fig. 6 is the cross section cutting schematic diagram of ortho states arc bamboo chip in the existing process.
Fig. 7 is the cross-sectional view that in the existing process ortho states arc bamboo chip is cut into the planar shaped bamboo chip.
Fig. 8 is the stereogram that in the process of the present invention ortho states arc bamboo chip is processed into non-uniform thickness bamboo chip.
Fig. 9 is the stereogram that in the existing process ortho states arc bamboo chip is processed into the uniform thickness bamboo chip.
The specific embodiment
The present invention is described in further detail below in conjunction with drawings and Examples.
Referring to Fig. 3, be the structural representation of non-uniform thickness bamboo sheet integrated plate material of the present invention, as seen from the figure, it is gradual change that the thickness of forming the bamboo chip cell cube 1 of this sheet material passes through, and thick end 2 is thick slightly, and thin end 3 is thin slightly.And by each bamboo chip cell cube 1 side vertical pendulum put, the same end of adjacent two bamboo chips is that thick end 2 is overlapping with thin end 3 handovers, surf green and bamboo strip mutually by or tabasheer and yellow bamboo face be close to mutually that close proper alignment is also passed through resin glue hot pressing and integrated.
Referring to Fig. 2, be non-uniform thickness bamboo chip cell cube schematic diagram of the present invention.As seen from the figure, bamboo chip cell cube 1 is to launch the trapezoidal bamboo chip that width unanimity, variable thickness that milling machine is launched into both ends of the surface cause by bamboo wood, and thick end 2 is thick slightly, and thin end 3 is thin slightly.
Be the embodiment of the non-uniform thickness bamboo sheet integrated plate of the present invention material production process below:
Embodiment 1:
Make non-uniform thickness bamboo chip cell cube: at first, with more than four ages, eight cun above mao bamboons of footpath level are sawn into the thick bamboo tube that length is 980mm, the thick bamboo tube vertical profile being become width is the ortho states arc bamboo chip of 12mm again, as shown in Figure 1, this is thick for the bamboo root and stem of certain plants 4, bamboo tail 5 those heads are thin.Launch milling machine with bamboo wood and be processed into the planar shaped bamboo chip, mill except that behind the bamboo internal segment 6, by the taper degree of bamboo wood tabasheer layer 7 and bamboo green layer 8 millings are made the inconsistent bamboo chip cell cube 1 of two-end thickness with the milling cutter that floats again, thick end 2 thickness of bamboo chip cell cube 1 are 5mm, thin end 3 thickness are 3mm, width is 12mm, and length is 980mm, as shown in Figure 2.
1 fen tube of above-mentioned non-uniform thickness bamboo chip cell cube is tied into little bundle, carries out boiling or charing and handle, with remove lixiviate material and the entomogenous fungi in the bamboo chip, be dried to moisture content again reach 12% after, return charcoal and handle; After flooding the heat curing-type resin glue then, be dried to 14% again.Bamboo chip after handling is separated bundle, perpendicular, the thick end 2 in each side, bamboo chip unit is put with thin end 3 handovers, be that the thin end of the thick end a slice of a slice is overlapping, surf green leans on mutually with bamboo strip or after tabasheer and yellow bamboo face be close to close proper alignment mutually, hot-forming, environment protection type urea formaldehyde resin adhesive is adopted in hot pressing, and hot pressing temperature is 90 ℃, and lateral pressure is 2.0MPa, normal pressure is 2.0 Mpa, and the time is 0.6min/mm.After the crude green body sheetpile that suppresses is put cooling, make sheet material.Sheet metal thickness is 12mm, and length is 980mm, and width is 80mm.
Embodiment 2:
Make non-uniform thickness bamboo chip cell cube: at first, with more than four ages, eight cun above mao bamboons of footpath level are sawn into the thick bamboo tube that length is 1850mm, the thick bamboo tube vertical profile being become width is the ortho states arc bamboo chip of 19mm again, as shown in Figure 1, this is thick for the bamboo root and stem of certain plants 4, bamboo tail 5 those heads are thin.Launch milling machine with bamboo wood and be processed into the planar shaped bamboo chip, mill except that behind the bamboo internal segment 6, by the taper degree of bamboo wood tabasheer layer 7 and bamboo green layer 8 millings are made the inconsistent bamboo chip cell cube 1 of two-end thickness with the milling cutter that floats again, thick end 2 thickness of bamboo chip cell cube 1 are 8mm, thin end 3 thickness are 5mm, width is 19mm, and length is 1850mm, as shown in Figure 2.
1 fen tube of above-mentioned non-uniform thickness bamboo chip cell cube is tied into little bundle, carries out boiling or charing and handle, with remove lixiviate material and the entomogenous fungi in the bamboo chip, be dried to moisture content again reach 10% after, return charcoal and handle; After flooding the heat curing-type resin glue then, be dried to 12% again.Bamboo chip after handling is separated bundle, perpendicular, the thick end 2 in each side, bamboo chip unit is put with thin end 3 handovers, be that the thin end of the thick end a slice of a slice is overlapping, surf green leans on mutually with bamboo strip or after tabasheer and yellow bamboo face be close to close proper alignment mutually, hot-forming, environment protection type urea formaldehyde resin adhesive is adopted in hot pressing, and hot pressing temperature is 95 ℃, and lateral pressure is 2.0MPa, normal pressure is 2.3 Mpa, and the time is 0.6min/mm.After the crude green body sheetpile that suppresses is put cooling, make sheet material.Sheet metal thickness is 19mm, and length is 1850mm, and width is 600mm.
Embodiment 3:
Make non-uniform thickness bamboo chip cell cube: at first, with more than four ages, eight cun above mao bamboons of footpath level are sawn into the thick bamboo tube that length is 2600mm, the thick bamboo tube vertical profile being become width is the ortho states arc bamboo chip of 26mm again, as shown in Figure 1, this is thick for the bamboo root and stem of certain plants 4, bamboo tail 5 those heads are thin.Launch milling machine with bamboo wood and be processed into the planar shaped bamboo chip, mill except that behind the bamboo internal segment 6, by the taper degree of bamboo wood tabasheer layer 7 and bamboo green layer 8 millings are made the inconsistent bamboo chip cell cube 1 of two-end thickness with the milling cutter that floats again, general, thick end 2 thickness of bamboo chip cell cube 1 are 11mm, and thin end 3 thickness are 7mm, and width is 26mm, length is 2600mm, as shown in Figure 2.
1 fen tube of above-mentioned non-uniform thickness bamboo chip cell cube is tied into little bundle, carries out boiling or charing and handle, with remove lixiviate material and the entomogenous fungi in the bamboo chip, be dried to moisture content again reach 8% after, return charcoal and handle; After flooding the heat curing-type resin glue then, be dried to 10% again.Bamboo chip after handling is separated bundle, perpendicular, the thick end 2 in each side, bamboo chip unit is put with thin end 3 handovers, be that the thin end of the thick end a slice of a slice is overlapping, surf green leans on mutually with bamboo strip or after tabasheer and yellow bamboo face be close to close proper alignment mutually, hot-forming, environment protection type urea formaldehyde resin adhesive is adopted in hot pressing, and hot pressing temperature is 100 ℃, and lateral pressure is 2.0MPa, normal pressure is 2.5 Mpa, and the time is 0.6min/mm.After the crude green body sheetpile that suppresses is put cooling, saw the limit and handle, make sheet material.General, sheet metal thickness is 26mm, and length is 2450mm, and width is 1240mm.
Can find out that from above embodiment than original uniform thickness bamboo sheet integrated plate material, the present invention is launched into milling again behind the planar shaped bamboo chip with ortho states mao bamboon arc bamboo chip, has reduced the cutting output of bamboo wood in large quantities, the maximized quantity of goods produced that keeps the bamboo body.Former processing method is directly ortho states mao bamboon arc bamboo chip to be milled into rectangle, promptly directly be milled into the uniform thickness bamboo chip of two-end thickness unanimity, width unanimity by the thickness of the thin end of bamboo chip, therefore the cutting output of bamboo body material is excessive, vertically wasting a large amount of bamboo woods, as Fig. 6, Fig. 7, shown in Figure 9.
The present invention is processed into the thin non-uniform thickness bamboo chip of the thick end of an end according to the taper degree again after ortho states mao bamboon arc bamboo chip is launched into the planar shaped bamboo chip, the quantity of goods produced of vertically having preserved bamboo body material substantially at bamboo wood is as Fig. 4, Fig. 5, shown in Figure 8.
In addition, non-uniform thickness bamboo chip cell cube of the present invention is the woollen sheet of roughing, and non-uniform thickness bamboo sheet integrated plate material is by the thick end and the overlapping proper alignment of thin end handover, the perpendicular assembly of side of adjacent two bamboo chips, will not be finish-machined to thickness by bamboo chip, and material-saving saves time.And, non-uniform thickness bamboo sheet integrated plate material of the present invention be by the surf green of adjacent two bamboo chips and bamboo strip mutually by or tabasheer and yellow bamboo face be close to close proper alignment mutually, between its bamboo strip that leans on mutually or the density between the yellow bamboo face close, so its internal stress is little, and is not yielding.The present invention adopts the applying glue of impregnation mode, and applying glue is even, and the hot pressing structure is closely knit.
Claims (5)
1. non-uniform thickness bamboo sheet integrated plate material, it is characterized in that: it is gradual change that the thickness of forming the bamboo chip cell cube of this sheet material passes through, the thick slightly end of one end is thin slightly, and by this side, bamboo chip unit vertical pendulum put, the same end of adjacent two bamboo chips is that thick end is overlapping with thin end handover, surf green and bamboo strip mutually by or tabasheer and yellow bamboo face be close to mutually that close proper alignment is also passed through resin glue hot pressing and integrated.
2. non-uniform thickness bamboo sheet integrated plate material according to claim 1 is characterized in that: described bamboo chip cell cube is to mill the trapezoidal bamboo chip that open and flat width unanimity, the variable thickness that is split into both ends of the surface causes by bamboo wood expansion machine.
3. non-uniform thickness bamboo sheet integrated plate material according to claim 1 and 2, it is characterized in that: sheet metal thickness is 12mm~26mm, and length is 980mm~2450mm, and width is 80mm~1240mm; The thick end thickness of described bamboo chip cell cube is 5mm~11mm, and thin end thickness is 3mm~7mm, and width is 12mm~26mm, and length is 980mm~2600mm.
4. the manufacturing technique method of a non-uniform thickness bamboo sheet integrated plate material as claimed in claim 1 is characterized in that comprising the step of following order:
(1) selection: with above mao bamboon material of four ages;
(2) cut out material: the mao bamboon material is sawn into the long thick bamboo tube of regulation;
(3) vertical profile bamboo chip: thick bamboo tube is vertically cutd open the camber bamboo chip;
(4) the arc bamboo chip being milled into thickness passes through is gradual change, the non-uniform thickness bamboo chip that the thick slightly end of an end is thin slightly, and divide tube to tie into little bundle;
(5) with bamboo chip boiling of previous step gained or charing and dry, it is 10% ± 2 that bamboo chip is dried to moisture content;
(6) bamboo chip being returned charcoal handles again;
(7) impregnating resin glue then;
(8) with the bamboo chip drying of the impregnating resin glue of previous step gained, making it moisture content is 12% ± 2;
(9) screening assembly: become the bamboo chip of little bundle to separate bundle the bundle after the above-mentioned processing, side, every bamboo chip unit vertical pendulum is put, surf green and bamboo strip mutually by or tabasheer lean on mutually with tabasheer, the thick end of adjacent two bamboo chips with thin hold handover overlapping, closely and fitly arrange integrated blanket;
(10) hot pressing: adopt environment protection type urea formaldehyde resin adhesive, hot pressing temperature is 90~100 ℃, and lateral pressure is 2.0MPa, and normal pressure is 2.0~2.5 Mpa, and the time is 0.6min/mm;
(11) cut out plate: the gained blanket is cut into regulation sheet material.
5. the manufacturing technique method of non-uniform thickness bamboo sheet integrated plate material according to claim 4, it is characterized in that: in the step (4), be to adopt the bamboo wood machine that launches that the arc bamboo chip is launched into the planar shaped bamboo chip, mill then except that the bamboo internal segment, remove tabasheer and surf green with the milling cutter that floats again, preserve most of bamboo body material and be processed into non-uniform thickness bamboo chip.
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