CN102151932A - High-temperature crest soldering machine - Google Patents
High-temperature crest soldering machine Download PDFInfo
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- CN102151932A CN102151932A CN2011100426316A CN201110042631A CN102151932A CN 102151932 A CN102151932 A CN 102151932A CN 2011100426316 A CN2011100426316 A CN 2011100426316A CN 201110042631 A CN201110042631 A CN 201110042631A CN 102151932 A CN102151932 A CN 102151932A
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- tin bath
- crest
- generation trough
- molten tin
- high temperature
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention relates to a high-temperature crest soldering machine, comprising a shell, a heat-insulating layer, a tin bath, a controller, a motor and a transmission mechanism, wherein the heat-insulating layer and the tin bath are respectively arranged in the shell which is also internally provided with a crest generating tank, a temperature detector and a heating pipe; the crest generating tank is communicated with the tin bath and is internally provided with a starting blade; the top of the crest generating tank is communicated with a nozzle; the starting blade is connected with the transmission mechanism; the temperature detector penetrates through a heat insulator, the tin bath and the crest generating tank; and one ends of the heating pipe and the temperature detector are both connected with the controller by control lines. The high-temperature crest soldering machine has simple structure and small size and can greatly improve the temperature in the tin bath to more than 500 DEG C, can prevent residues from adhering the surface of the welded workpiece, therefore, tin surface cleaning before each tin soldering and the consequent soldering surface cleaning are omitted, the quality and the working efficiency of a product are improved, and the dependency of workers on the proficiency level is reduced.
Description
Technical field
The present invention relates to a kind of electroplating equipment wielding machine, especially a kind of high temperature wave-soldering unit.
Background technology
Straight weldering property enamel insulated wire can produce a large amount of residues (oxides of tin, insulated paint, skeleton etc.) in welding process, even all clear up the tin face before every welding, still have the part residue attached to the surface, welding position, and these residues can influence its usability.Such as with other workpiece (printed circuit board (PCB)) when welding again, because the existence of these residues, can cause dry joint, scolding tin deficiency, can't the scolding tin current technology how to be handled, waste very much resource from repeating methods such as scolding tin, manual attachment removal thing, and effect and imperfect.
Summary of the invention
At the weak point that exists in the above-mentioned technology, the invention provides a kind of simple in structurely, volume is little, can avoid the welding work pieces surface attachment that the high temperature wave-soldering unit of residue is arranged.
For achieving the above object, the invention provides a kind of high temperature wave-soldering unit, comprise shell, thermal insulation layer, molten tin bath, controller, motor and transmission mechanism, described thermal insulation layer and molten tin bath all are arranged in the described shell, crest generation trough, temperature spy device and heat-generating pipe also are installed in described shell, described crest generation trough is connected with described molten tin bath, in described crest generation trough, be provided with the startup blade, the top of described crest generation trough is connected with nozzle, and described startup blade is connected with described transmission mechanism.
Described crest generation trough is " L " type structure, is provided with a plurality of through holes on the surface of described crest generation trough, and described crest generation trough is connected with described molten tin bath by described through hole.
Described temperature controller is applied in the inside of described Thermal packer, described molten tin bath and described crest generation trough, and described heat-generating pipe all is connected with described controller by control circuit with the end that described temperature is visited device.
Described transmission mechanism is made of machine shaft, chain, vanes fixed axle, the top of described vanes fixed axle and described machine shaft all is connected with described chain, the end of described machine shaft is connected with described motor, described vanes fixed the tip of the axis is connected with described startup blade, and described vanes fixed axle also is connected with the fixed axis support.
Described controller and described motor and described fixed axis support are rack-mount.
Described molten tin bath is arranged on the inboard of described thermal insulation layer.
All be filled with the tin slurry in described molten tin bath and the described crest generation trough.
Compared with prior art, the present invention has the following advantages:
The invention provides a kind of high temperature wave-soldering unit, comprise shell, thermal insulation layer, molten tin bath, controller, motor and transmission mechanism, thermal insulation layer and molten tin bath all are arranged in the shell, crest generation trough, temperature spy device and heat-generating pipe also are installed in shell, the crest generation trough is connected with molten tin bath, be provided with the startup blade in the crest generation trough, the top of crest generation trough is connected with nozzle, starts blade and is connected with transmission mechanism; Temperature controller is applied in the inside of Thermal packer, molten tin bath and crest generation trough, and heat-generating pipe all is connected with controller by control circuit with the end that temperature is visited device.The present invention is simple in structure, volume is little, can make the interior temperature of molten tin bath significantly be increased to 500 ℃ and reach above, can also avoid the welding work pieces surface attachment that residue is arranged, it is preceding to the work of tin face cleaning and the work of follow-up cleaning solder side to save each scolding tin, improved the quality and the operating efficiency of product greatly, and reduced the dependence of workman qualification.
Description of drawings
Fig. 1 is a structure chart of the present invention.
The main element symbol description is as follows:
1 shell, 2 thermal insulation layers, 3 molten tin baths
4 tin are starched 5 crest generation troughs 6 and are started blade
7 nozzles, 8 vanes fixed axles, 9 fixed axis supports
10 machine shafts, 11 motors, 12 controllers
13 temperature are visited device 14 heat-generating pipes 15 supports
16 control circuits, 17 chains
The specific embodiment
For clearer statement the present invention, the invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, the invention provides a kind of high temperature wave-soldering unit, in shell 1, be provided with thermal insulation layer 2, molten tin bath 3, crest generation trough 5, temperature spy device 13 and heat-generating pipe 14, transmission mechanism, controller 12 and motor 11 are arranged on the outside of shell 1, wherein, controller 12 is installed on the support 15 in shell 1 outside with motor 11.Thermal insulation layer 2 and molten tin bath 3 and crest generation trough 5 are successively set on the inside of shell 1, wherein, thermal insulation layer 2 adopts asbestos material to fill and makes, molten tin bath 3 adopts titanium alloy material to make, be marked with the tin slurry 4 after high temperature melting in molten tin bath 3, crest generation trough 5 is " L " type structure, is provided with a plurality of through holes on the surface of crest generation trough 5, crest generation trough 5 is connected with molten tin bath 3 by through hole, thereby the slurry of the tin after will melting 4 imports in the crest generation trough 5.Be provided with startup blade 6 in crest generation trough 5, the top of crest generation trough 5 is connected with nozzle 7, starts blade 6 and is connected with transmission mechanism.Temperature controller 13 is applied in the inside of Thermal packer 2, molten tin bath 3 and crest generation trough 5, and heat-generating pipe 14 all is connected with controller 12 by control circuit 16 with the end that temperature is visited device 13.Transmission mechanism is made of machine shaft 10, chain 17, vanes fixed axle 8, the top of vanes fixed axle 8 and machine shaft 10 all is connected with chain 17, the end of machine shaft 10 is connected with motor 11, the end of vanes fixed axle 8 is connected with startup blade 6, and vanes fixed axle 8 also is connected with fixed axis support 9.Fixed axis support 9 also is installed on the support 15.Motor drives the vanes fixed axle and starts the blade rotation by chain, and the tin slurry that the startup blade of rotation promotes in the crest generation trough flows out from nozzle, and the tin slurry can be regulated by rotating speed of motor by the height that sprays in the nozzle.
Operating procedure of the present invention is as follows:
1, connects power supply, set the temperature that needs by temperature controller;
2, reach starter motor behind the design temperature, motor shaft drives the blade rotation by chain and vanes fixed axle, and blade promotes high-temperature liquid state tin and flows out from nozzle;
3, the workpiece pad stretches under the tin face of ejection, and the high temperature tin that flows is walked the residue and other oxide strips that melt at any time, and the tin face of guaranteeing soldering tin is clean all the time, and clean tin is filled the full parts clearance that needs welding, reaches satisfied welding effect;
4, take out workpiece, finish welding.
The present invention uses the basic principle of present widely used Wave soldering apparatus, electric machine external, uses the titanium alloy material of corrosion-and high-temp-resistant, and simple in structure, volume is little, and serviceability temperature is significantly brought up to more than 500 ℃, and large tracts of land has been expanded the scope of application.Compare with current technology, the no any residue in welding work pieces surface has been saved the work of the preceding cleaning of each scolding tin tin face and the work of follow-up cleaning solder side, has improved product quality greatly, has reduced the dependence to workman's qualification.
More than disclosed only be several specific embodiment of the present invention, still, the present invention is not limited thereto, any those skilled in the art can think variation all should fall into protection scope of the present invention.
Claims (7)
1. high temperature wave-soldering unit, comprise shell, thermal insulation layer, molten tin bath, controller, motor and transmission mechanism, described thermal insulation layer and molten tin bath all are arranged in the described shell, it is characterized in that, crest generation trough, temperature spy device and heat-generating pipe also are installed in described shell, and described crest generation trough is connected with described molten tin bath, is provided with the startup blade in described crest generation trough, the top of described crest generation trough is connected with nozzle, and described startup blade is connected with described transmission mechanism.
2. a kind of according to claim 1 high temperature wave-soldering unit is characterized in that, described crest generation trough is " L " type structure, is provided with a plurality of through holes on the surface of described crest generation trough, and described crest generation trough is connected with described molten tin bath by described through hole.
3. a kind of according to claim 1 high temperature wave-soldering unit, it is characterized in that, described temperature controller is applied in the inside of described Thermal packer, described molten tin bath and described crest generation trough, and described heat-generating pipe all is connected with described controller by control circuit with the end that described temperature is visited device.
4. a kind of according to claim 1 high temperature wave-soldering unit, it is characterized in that, described transmission mechanism is made of machine shaft, chain, vanes fixed axle, the top of described vanes fixed axle and described machine shaft all is connected with described chain, the end of described machine shaft is connected with described motor, described vanes fixed the tip of the axis is connected with described startup blade, and described vanes fixed axle also is connected with the fixed axis support.
5. as a kind of high temperature wave-soldering unit as described in the claim 4, it is characterized in that described controller and described motor and described fixed axis support are rack-mount.
6. a kind of according to claim 1 high temperature wave-soldering unit is characterized in that described molten tin bath is arranged on the inboard of described thermal insulation layer.
7. a kind of according to claim 1 high temperature wave-soldering unit is characterized in that, all is filled with the tin slurry in described molten tin bath and the described crest generation trough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110042631 CN102151932B (en) | 2011-02-22 | 2011-02-22 | High-temperature crest soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110042631 CN102151932B (en) | 2011-02-22 | 2011-02-22 | High-temperature crest soldering machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102151932A true CN102151932A (en) | 2011-08-17 |
| CN102151932B CN102151932B (en) | 2013-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110042631 Active CN102151932B (en) | 2011-02-22 | 2011-02-22 | High-temperature crest soldering machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102151932B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551306A (en) * | 2014-12-30 | 2015-04-29 | 东莞市合易自动化科技有限公司 | Tin spraying machine |
| CN105149719A (en) * | 2015-10-08 | 2015-12-16 | 天津电气科学研究院有限公司 | Automatic welding device and welding method of circuit board welding machine |
| CN107442880A (en) * | 2017-08-31 | 2017-12-08 | 阜阳扬宇充电设备有限公司 | A kind of adjustable solder machine of power module |
| CN108746919A (en) * | 2018-07-18 | 2018-11-06 | 昆山万盛电子有限公司 | A kind of special heating tin pot of high temperature tin |
| CN112518070A (en) * | 2020-11-30 | 2021-03-19 | 西华大学 | Wire mesh tinning equipment |
| CN114749751A (en) * | 2022-03-25 | 2022-07-15 | 常州井芯半导体设备有限公司 | Jet flow tin furnace with accurately controllable liquid level height and liquid level height control method |
| CN115090989A (en) * | 2022-07-25 | 2022-09-23 | 江苏丰源电子科技有限公司 | Electronic component lead welding machine |
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| CN2089384U (en) * | 1991-03-09 | 1991-11-27 | 姚平壤 | Tin flow soldering machine |
| CN1074157A (en) * | 1991-12-06 | 1993-07-14 | 伊莱克特罗弗特有限公司 | Gas hood fluctuation welding |
| CN2152596Y (en) * | 1993-03-30 | 1994-01-12 | 扬州粮食饲料机械厂 | Waist drum type additives mixer |
| CN2288036Y (en) * | 1997-04-17 | 1998-08-19 | 张焱升 | Double-tank- type multi-spot tin-spraying soldering machine |
| US20010051323A1 (en) * | 2000-05-30 | 2001-12-13 | Oak Nippon Co. Ltd. | Convection-type brazing method and its apparatus for metal workpieces |
| CN201483111U (en) * | 2009-07-20 | 2010-05-26 | 维多利绍德机械科技（苏州）有限公司 | Automatic tin adding device of crest welder |
| CN201986274U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel high-temperature wave crest welding machine |
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2011
- 2011-02-22 CN CN 201110042631 patent/CN102151932B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2089384U (en) * | 1991-03-09 | 1991-11-27 | 姚平壤 | Tin flow soldering machine |
| CN1074157A (en) * | 1991-12-06 | 1993-07-14 | 伊莱克特罗弗特有限公司 | Gas hood fluctuation welding |
| CN2152596Y (en) * | 1993-03-30 | 1994-01-12 | 扬州粮食饲料机械厂 | Waist drum type additives mixer |
| CN2288036Y (en) * | 1997-04-17 | 1998-08-19 | 张焱升 | Double-tank- type multi-spot tin-spraying soldering machine |
| US20010051323A1 (en) * | 2000-05-30 | 2001-12-13 | Oak Nippon Co. Ltd. | Convection-type brazing method and its apparatus for metal workpieces |
| CN201483111U (en) * | 2009-07-20 | 2010-05-26 | 维多利绍德机械科技（苏州）有限公司 | Automatic tin adding device of crest welder |
| CN201986274U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel high-temperature wave crest welding machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551306A (en) * | 2014-12-30 | 2015-04-29 | 东莞市合易自动化科技有限公司 | Tin spraying machine |
| CN105149719A (en) * | 2015-10-08 | 2015-12-16 | 天津电气科学研究院有限公司 | Automatic welding device and welding method of circuit board welding machine |
| CN105149719B (en) * | 2015-10-08 | 2017-03-22 | 天津电气科学研究院有限公司 | Automatic welding device and welding method of circuit board welding machine |
| CN107442880A (en) * | 2017-08-31 | 2017-12-08 | 阜阳扬宇充电设备有限公司 | A kind of adjustable solder machine of power module |
| CN108746919A (en) * | 2018-07-18 | 2018-11-06 | 昆山万盛电子有限公司 | A kind of special heating tin pot of high temperature tin |
| CN112518070A (en) * | 2020-11-30 | 2021-03-19 | 西华大学 | Wire mesh tinning equipment |
| CN114749751A (en) * | 2022-03-25 | 2022-07-15 | 常州井芯半导体设备有限公司 | Jet flow tin furnace with accurately controllable liquid level height and liquid level height control method |
| CN115090989A (en) * | 2022-07-25 | 2022-09-23 | 江苏丰源电子科技有限公司 | Electronic component lead welding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102151932B (en) | 2013-05-15 |
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Owner name: SHENZHEN LINLION POWER TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: WANG LIPING Effective date: 20130809 |
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Effective date of registration: 20130809 Address after: 518000, Shenzhen, Guangdong, Baoan District province big wave street, big wave community, new Wai Wai Road, Huaxin Ming Industrial Zone, B building, 4 floor Patentee after: Shenzhen Powercom Electronics Co., Ltd. Address before: 518000 Guangdong city of Shenzhen province Baoan District Songgang Yanchuan Chaoyang Road North Yongfa Technology Park 13 Patentee before: Wang Liping |
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Addressee: Shenzhen Powercom Electronics Co., Ltd. Document name: Notification to Pay the Fees |
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| DD01 | Delivery of document by public notice |
Addressee: Shenzhen Powercom Electronics Co., Ltd. Document name: Notification to Pay the Fees |