CN201399634Y - Novel tin soldering device - Google Patents
Novel tin soldering device Download PDFInfo
- Publication number
- CN201399634Y CN201399634Y CN2009201437284U CN200920143728U CN201399634Y CN 201399634 Y CN201399634 Y CN 201399634Y CN 2009201437284 U CN2009201437284 U CN 2009201437284U CN 200920143728 U CN200920143728 U CN 200920143728U CN 201399634 Y CN201399634 Y CN 201399634Y
- Authority
- CN
- China
- Prior art keywords
- tin
- rotor
- basin
- pump
- soldering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides a novel tin soldering device applied to the field of tin soldering in motor manufacturing. The novel tin soldering device comprises a tin basin (1), an electric heating tube(2), a tin jetting pump (3), a variable-frequency motor (4), a belt pulley (5), a temperature sensor (6), a temperature controller (7), a rotor commutator riser (8), a rotor support (9), a rotor (10)and a nozzle (11); the electric heating tube (2) is connected with the tin basin (1); the tin jetting pump (3) is arranged in the tin basin (1); the tin jetting pump (3) is connected with the variable-frequency motor (4); and the rotor support (9) is arranged outside the tin basin (1). The tin soldering device has good tin soldering conductivity and high quality, easy control of depth of tin soldering and high reliability, is applicable to industrialized mass production, has high utilization rate of tin soldering material, can reuse tin soldering, has no leakage or dispersion, reduces loss oftin soldering material and saves cost.
Description
Technical field
The utility model relates to the soldering field in the motor manufacturing, more particularly, provides a kind of novel soldering apparatus.
Background technology
In Z series direct current generator manufacture process, rotor coil all adopts soldering to guarantee its electric conductivity with the major part that connects of commutator.Usually, soldering method has the fusing process of intermediate that adopts the large power, electrically flatiron to add solder stick, and commutator riser is immersed the immersed solder method in the tin basin that melts.These two kinds of tin-soldering methods all exist defective: flatiron fusing process of intermediate permeance property is poor, causes rosin joint, virtual connection easily, and work efficiency is very low, is example with 200 supports, and per tour can only be welded the 3-4 platform usually; With the immersed solder method that commutator riser partly immerses the tin basin, take place easily during welding to puncture between sheet, immersed solder high temperature also easily causes the shortcoming of the oxide of insulation damages between commutator segment, weldment surface attachment tin.More than two kinds of methods, assurance ability is poor, work efficiency is low, had a strong impact on should the series direct current generator the quality of production and efficient.
The utility model content
Technical problem to be solved in the utility model is: provide a kind of and traditional soldering to compare; soldering electric conductivity good quality height; the soldering degree of depth is easy to control; the reliability height; and help protecting the insulating properties of rotor commutator parts; and the efficient height, a kind of novel soldering apparatus of adaptation industrialized mass production.
For solving above technical problem, the technical solution adopted in the utility model is:
The utility model is a kind of novel soldering apparatus, and described novel soldering apparatus comprises tin basin, electrothermal tube, spray tin pump, variable-frequency motor, belt pulley, temperature sensor, temperature controller, rotor commutator rise piece, rotor field spider, rotor, nozzle, described electrothermal tube is connected with the tin basin, spray tin pump is arranged in the tin basin, and spray tin pump is connected with variable-frequency motor, and rotor field spider is arranged on tin basin outside.
(be arranged on the tin basin bottom part, be set to the structure more than one or, spray tin pump is arranged on tin basin inside to described electrothermal tube, and the nozzle of spray tin pump stretches out tin basin surface, and temperature sensor is arranged on tin basin inside.
Described rotor field spider is set to former and later two supports, and support roller all is set on fore-stock, the after-poppet, the rotary screw device that described rotor field spider setting can the lifting wheel holding height and adjust nut.
Described temperature sensor is connected with temperature controller, and described spray tin pump is connected by belt pulley with variable-frequency motor.
Described tin basin is set to stainless steel structure, and described spray tin pump is set to stainless steel structure.
Described rotor field spider is arranged on the outside of tin basin, when rotor is installed in rotor field spider, the position that the position of rotor is set to rotor commutator rise piece one end is lower than the structure of rotor front end, and the angle optimum position that rotor commutator rise piece end horizontal level is lower than the rotor front end is the structures of 30 degree.
When described rotor was installed in rotor field spider, nozzle was in the position of aiming at the rotor commutator rise piece.
Adopt the technical solution of the utility model, can obtain following beneficial effect:
Compare soldering apparatus soldering electric conductivity good quality height of the present utility model with device with traditional soldering method; The soldering degree of depth is easy to control, the reliability height, and help protecting the insulating properties of rotor commutator parts; The efficient height adapts to industrialized mass production.Soldering tin material utilization rate height, soldering can be recycling, do not have leakage, the phenomenon of being scattered, and reduces the loss of soldering tin material, saved cost.
Description of drawings
Below expressed content of each width of cloth accompanying drawing of this specification and the mark among the figure are briefly explained:
Fig. 1 is the structure cross-sectional schematic of a kind of novel soldering apparatus of the utility model;
Fig. 2 is the structural representation of fore-stock of the present utility model;
Fig. 3 is the structural representation of after-poppet of the present utility model;
Structural representation when Fig. 4 is the utility model use;
Be labeled as among the figure: 1, tin basin; 2, electrothermal tube; 3, spray tin pump; 4, variable-frequency motor; 5, belt pulley; 6, temperature sensor; 7, temperature controller; 8, rotor commutator rise piece; 9, rotor field spider; 10, rotor; 11, nozzle; 12, frequency converter; 13, rotor front end; 14, support roller; 15, fore-stock; 16, after-poppet; 17, rotary screw device; 18, the shaft shoulder; 19, adjust nut.
The specific embodiment
Contrast accompanying drawing below, by description, the effect of the mutual alignment between the shape of the specific embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are described in further detail embodiment:
As shown in Figure 1, the utility model is a kind of novel soldering apparatus, and described novel soldering apparatus comprises tin basin 1, electrothermal tube 2, spray tin pump 3, variable-frequency motor 4, belt pulley 5, temperature sensor 6, temperature controller 7, rotor commutator rise piece 8, rotor field spider 9, rotor 10, nozzle 11, described electrothermal tube 2 is connected with tin basin 1, and spray tin pump 3 is arranged in the tin basin 1, spray tin pump 3 is connected with variable-frequency motor 4, and rotor field spider 9 is arranged on tin basin 1 outside.
Described electrothermal tube 2 is arranged on tin basin 1 bottom, is set to the structure more than one or, and spray tin pump 3 is arranged on tin basin 1 inside, and the nozzle 11 of spray tin pump 3 stretches out tin basin 1 surface, and temperature sensor 6 is arranged on tin basin 1 inside.
The structure of described rotor field spider 9 as shown in Figure 2, divide former and later two supports, during use, the shaft shoulder 18 of two ends of rotor is placed respectively on the support roller 14 of forward and backward support, by the height of the adjustment nut 19 lift adjustment support rollers 14 on the rotary screw device 17, thereby reach the purpose of the angle of adjusting rotor 10.
Described temperature sensor 6 is connected with temperature controller 7, and described spray tin pump 3 is connected by belt pulley 5 with variable-frequency motor 4.
Described tin basin 1 is set to stainless steel structure, and described spray tin pump 3 is set to stainless steel structure.
Described rotor field spider 9 is arranged on the outside of tin basin 1 and spray tin pump 3, when rotor 10 is installed in rotor field spider 9, the horizontal level that the position of rotor 10 is set to rotor commutator rise piece 8 one ends is lower than the structure of rotor front end 13, and the angle optimum position that described rotor commutator rise piece 8 end horizontal levels are lower than rotor front end 13 is the structures of 30 degree.
When described rotor 10 was installed in rotor field spider 9, nozzle 11 was in the position of aiming at rotor commutator rise piece 8.
The utility model through constantly summing up, has proposed a kind of novel soldering apparatus according to rotor welding requirements and characteristics, adopts the soldering mode of wave-soldering, and its principle is as follows:
Before the work, the tin bar that in tin basin 1, adds some earlier, regulate temperature controller 7, make the tin fusing and be kept above 50 ℃ of left and right sides temperature of fusing point, open spray tin pump 3 this moment, utilize frequency converter 12 control spray tin pumps 3 rotating speeds, make the ejection tin liquor reach spout 8-10 centimetre height of high delivery nozzle 11, at this moment, can carry out wave soldering to rotor.During welding, nozzle 11 is aimed at rotor commutator rise piece 8 places, high back is low before the rotor 10, keep axis horizontal by about 30 ° of angles, rotor 10 places on the rotor field spider, with 6 rev/mins of left and right sides speed rotary rotors 10, behind the 3-5 circle, can finish the wave soldering of rotor 10.
Compare with traditional soldering, wave-soldering of the present utility model has significant advantage: the first, and because of spray tin pump 3 The tin that sprays is to extract oxide-free and other impurity, so soldering out from the tin liquor delivered inside of fusing Electric conductivity good quality height; The second, the welding manner of wave-soldering is commutator riser 8 part local heatings, The soldering degree of depth is easy to control, the reliability height, and be conducive to protect the insulating properties of rotor commutator parts; The 3rd, The efficient height adapts to industrialized mass production, adopts rotor of wave-soldering processing, generally needs 3-5 minute, The work efficiency of wave-soldering is tens times of flatiron melting welding, has saved a large amount of energy resource consumptions; The 4th, soldering tin material The utilization rate height, the tin liquor of spray tin pump 3 ejections of the present utility model is back to again tin basin 1 after wave soldering, make Getting tin liquor can be recycling, does not have leakage, the phenomenon of being scattered, and reduces the loss of soldering tin material, has saved cost. By reference to the accompanying drawings the utility model has been carried out exemplary description above, the obviously concrete realization of the utility model Be not subjected to the restriction of aforesaid way, as long as adopted method design of the present utility model and technical scheme to carry out Various improvement, or without improving design of the present utility model and technical scheme are directly applied to other occasions, All in protection domain of the present utility model.
Claims (7)
1, a kind of novel soldering apparatus, it is characterized in that: described novel soldering apparatus comprises tin basin (1), electrothermal tube (2), spray tin pump (3), variable-frequency motor (4), belt pulley (5), temperature sensor (6), temperature controller (7), rotor commutator rise piece (8), rotor field spider (9), rotor (10), nozzle (11), described electrothermal tube (2) is connected with tin basin (1), spray tin pump (3) is arranged in the tin basin (1), and spray tin pump (3) is connected with variable-frequency motor (4), and rotor field spider (9) is arranged on tin basin (1) outside.
2, novel soldering apparatus according to claim 1, it is characterized in that: described electrothermal tube (2) is arranged on tin basin (1) bottom, be set to the structure more than one or, spray tin pump (3) is arranged on tin basin (1) inside, the nozzle (11) of spray tin pump (3) stretches out tin basin (1) surface, and temperature sensor (6) is arranged on tin basin (1) inside.
3, novel soldering apparatus according to claim 1, it is characterized in that: described rotor field spider (9) is set to former and later two supports, on fore-stock (15), the after-poppet (16) support roller (14) is set all, described rotor field spider (9) is provided with can lifting wheel holding (14) rotary screw device (17) and adjustment nut (19) highly.
4, novel soldering apparatus according to claim 1 is characterized in that: described temperature sensor (6) is connected with temperature controller (7), and described spray tin pump (3) is connected by belt pulley (5) with variable-frequency motor (4).
5, novel soldering apparatus according to claim 1 and 2 is characterized in that: described tin basin (1) is set to stainless steel structure, and described spray tin pump (3) is set to stainless steel structure.
6, novel soldering apparatus according to claim 1, it is characterized in that: described rotor field spider (9) is arranged on the outside that tin basin (1) is installed spray tin pump (3), when rotor (10) is installed in rotor field spider (9), the horizontal level that the position of rotor (10) is set to rotor commutator rise piece (8) one ends is lower than the structure of rotor front end (13), and the angle optimum position that described rotor commutator rise piece (8) end horizontal level is lower than the rotor rear end is the structures of 30 degree.
7, novel according to claim 1 or 5 soldering apparatus is characterized in that: when described rotor (10) was installed in rotor field spider (9), nozzle (11) was in the position of aiming at rotor commutator rise piece (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201437284U CN201399634Y (en) | 2009-04-07 | 2009-04-07 | Novel tin soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201437284U CN201399634Y (en) | 2009-04-07 | 2009-04-07 | Novel tin soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201399634Y true CN201399634Y (en) | 2010-02-10 |
Family
ID=41659429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201437284U Expired - Fee Related CN201399634Y (en) | 2009-04-07 | 2009-04-07 | Novel tin soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201399634Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837094A (en) * | 2012-09-16 | 2012-12-26 | 江麓机电集团有限公司 | Process method for carrying out integral soldering on armature |
| CN114932282A (en) * | 2022-04-28 | 2022-08-23 | 马鞍山马钢电气修造有限公司 | Method for repairing fracture of lifting piece of large and medium-sized direct current motor |
-
2009
- 2009-04-07 CN CN2009201437284U patent/CN201399634Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837094A (en) * | 2012-09-16 | 2012-12-26 | 江麓机电集团有限公司 | Process method for carrying out integral soldering on armature |
| CN102837094B (en) * | 2012-09-16 | 2015-04-15 | 江麓机电集团有限公司 | Process method for carrying out integral soldering on armature |
| CN114932282A (en) * | 2022-04-28 | 2022-08-23 | 马鞍山马钢电气修造有限公司 | Method for repairing fracture of lifting piece of large and medium-sized direct current motor |
| CN114932282B (en) * | 2022-04-28 | 2024-02-02 | 马鞍山马钢电气修造有限公司 | Method for repairing rising segment crack of large and medium direct current motor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203184849U (en) | Series welding machine for welding sequence of solar cell sheet | |
| CN102389997A (en) | Tin soldering device for commutator and armature wire | |
| CN103192156B (en) | A kind of Miniature nitrogen protective solder pump system | |
| CN201399634Y (en) | Novel tin soldering device | |
| CN103264218A (en) | Plugging welding device used for welding copper pipe and plug | |
| CN204657711U (en) | Aluminium busbar welding special narrow gap MIG welding gun | |
| CN203269992U (en) | Saw blade quenching machine | |
| CN104999149A (en) | Double-crest-spout crest welder | |
| CN207755011U (en) | A kind of soy bean milk making machine | |
| CN103817387B (en) | Aviation grid part electric discharge machining method and its device | |
| CN204893195U (en) | Welding set's water cooling circulation system | |
| CN201321486Y (en) | Furnace nose on galvanizing line for preventing zinc slag | |
| CN111005758B (en) | Hydraulic power generation heating water filtering device and method for mine filling pipe | |
| CN104227217A (en) | Special electric welding machine for welding stainless steel water tank | |
| CN205904567U (en) | Novel energy -conserving high molecular diffusion welding machine | |
| CN204135547U (en) | A kind of electric welding machine being exclusively used in stainless steel trough welding | |
| CN203778912U (en) | Welding tooling for welding solder strip on solar cell | |
| CN103785918A (en) | Technology for welding solder strip on solar cell sheet | |
| CN201685000U (en) | Improved full-automatic crest soldering tin furnace | |
| CN105965381B (en) | A kind of liquid crystal glass base grinding device and grinding method | |
| CN109128547A (en) | Micro-beam plasma arc and GTA shunt the increasing material manufacturing method and device of synergistic effect | |
| CN205200827U (en) | A half automatic weld machine for welding small -size electric machine coil connects | |
| CN212470109U (en) | Environment-friendly mesh belt brazing furnace | |
| CN103212323B (en) | Solder splash stirring method | |
| CN207205502U (en) | New type auto tin scraping stove |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100210 Termination date: 20130407 |