CN102145547A - Deflected wheel pressure centrifugally-throwing straw former - Google Patents
Deflected wheel pressure centrifugally-throwing straw former Download PDFInfo
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- CN102145547A CN102145547A CN2010101073571A CN201010107357A CN102145547A CN 102145547 A CN102145547 A CN 102145547A CN 2010101073571 A CN2010101073571 A CN 2010101073571A CN 201010107357 A CN201010107357 A CN 201010107357A CN 102145547 A CN102145547 A CN 102145547A
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- centrifugal
- deflection
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- steel plate
- deflection wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
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Abstract
The invention relates to a centrifugally-throwing straw former using pressure of a deflected wheel, belonging to the technical field of agricultural machinery and solving the problems of high energy consumption, low forming rate and output, easy blocking and frequent maintenance of the traditional straw fuel compact former. In the invention, centrifugal fan blades of a centrifugal fan centrifugally throw straw materials inside a hopper into a groove of a module at a high speed so as to ensure that the straw materials rub with a deflected wheel in the groove of the module all the time; the deflected wheel (6) rubs with the straw materials inside the groove of the module (3) and rotates at a high speed to generate pressure, and the straw materials are extruded to be formed and smoothly extruded out of a discharge hole (7). The invention has the advantages of convenience for use, simple structure, low cost, very high practicability, economy and popularization and very wide market prospect.
Description
One: technical field
The invention belongs to the agricultural crop straw treatment facility.
Two: background technology
The development and progress of society makes the world be faced with great energy crisis, and the living beings inexhaustible recyclability energy that is natures.At present, along with developing rapidly of China's farming and animal husbandry, the stalk of a large amount of crops produces, and through further handling, the comprehensive utilization of agricultural crop straw is not referred at present on the critical positions.
The general employing of present existing stalk block making machine is the flat-die cuber, and the easy obstruction of discharging opening in use of this kind type can not ordinary production.Adopt the mode of the broken extruding of extruser back briquetting in addition, existing problems are that power consumption is high, and ratio of briquetting is low, and production capacity is low, easily stifled machine, and maintenance is frequent, has brought negative effect for the popularization of forming machine for straw.
Therefore, a kind of processing equipment is badly in need of in society, stalk is processed into a kind of volume is little, density is high, be easy to storage and transport, it is low to consume energy, ratio of briquetting height, output height, be difficult for stifled machine, keep in repair low equipment, making full use of discarded stalk becomes alternative fuel, to adapt to conservation-minded society and to bring economic benefit.
Three: summary of the invention
It is high to the invention solves existing machine for forming stalk fuel compact power consumption, and ratio of briquetting is low, yields poorly, and easily stifled machine keeps in repair frequent phenomenon.The present invention is easy to use, and cost is low, and simple in structure have very high practicality and an economy.
Research and design of the present invention a kind of centrifugal flabellum Material thrower, after stalk enters feed bin, being rotated whipping at a high speed by centrifugal flabellum gets rid of in the progressive die piece groove the stalk material is centrifugal, efficient is hanged down phenomenon at the bottom of having solved the concentrated pinch roller of stalk material, thereby guaranteed that the stalk material is all produced pressure with the deflection friction in the centrifugal groove that gets rid of the progressive die piece all the time, the stalk material is partial to wheel and is squeezed in the module side groove, and the stalk material is extruded moulding and comes out smoothly from discharging opening.
Research and design of the present invention a kind of automatic heating setting, up and down in the steel form groove heating tube is being installed, by the temperature of electric heating inductor control heating tube, the high temperature heating of heating tube has effectively increased the stalk forming rate.The discharging opening phenomenon of blocking has effectively been avoided in the high temperature heating of heating tube.
Research and design of the present invention a kind of deflection wheel, solved and be convenient to regulate deflection wheel and module groove internal clearance and deflection wheel.After the deflection wheel uses a period of time, the wearing and tearing of deflection wheel produce big distance with the gap of module groove, cause the deflection wheel unreasonable with stalk material pressure, the deflection wheel bearing is inserted in above the centrifugal flabellum, can be by unclamping the fastening bolt on the centrifugal flabellum, the rotation deflection is taken turns to regulate and is partial to the gap of taking turns with the module groove, has solved the problem of difficult adjusting in existing pinch roller and die clearance and pinch roller life-span weak point, thereby has prolonged the life-span of being partial to the wheel pinch roller and be partial to the easy problem of regulating of taking turns.Deflection wheel pinch roller whenever rotates a circle, and just raw material is extruded a bit ofly from discharging opening, and the course of work of step like this spin friction and extruding will be kept certain temperature in the die cavity, close electric heating tube at this moment.Because what adopt is belt drive system, is easy to complete machine is carried out overload protection.
The invention has the beneficial effects as follows:
The centrifugal material straw forming machine that gets rid of of this deflection wheel pressure, novel structure, creativity and innovation the centrifugal material that gets rid of of deflection wheel pressure, have low cost of manufacture, simple in structure, simple to operate, power consumption is low, ratio of briquetting is high, output is high, does not have the machine of blocking up, and has reduced maintenance rate.Have higher promotional value, market prospects are wide.Still find no with the present invention constructed at present.
Four, description of drawings
Motor (1), support (2), module (3), centrifugal flabellum (4), hopper (5), deflection wheel (6), discharging opening (7), steel form (8) up and down, deflection wheel bearing (9), feed bin (10), gear-bearing (11), gear shaft bearing sleeve (12), bull wheel (13), fixation steel plate (14), set bolt (15), motor bearings (16), motor fixation steel plate (17), set bolt (18) rack leg (19), heating tube two outlet (20), heating tube (21), main frame (A), belt (B), centrifugal flabellum blade (C), fastening bolt (D).
Four, description of drawings
Fig. 1: cutaway view
Fig. 2: heating tube and steel form connection diagram
Fig. 3: module groove schematic diagram
Fig. 4: centrifugal flabellum and deflection wheel and gear-bearing connection diagram
Fig. 5: deflection wheel bearing groove schematic diagram
Five, specific embodiments
The centrifugal material straw forming machine that gets rid of of a kind of deflection wheel pressure is motor (1), support (2), module (3), centrifugal flabellum (4), hopper (5), deflection wheel (6), discharging opening (7), steel form (8) up and down, deflection wheel bearing (9), feed bin (10), gear-bearing (11), gear shaft bearing sleeve (12), bull wheel (13), fixation steel plate (14), set bolt (15), motor bearings (16), motor fixation steel plate (17), set bolt (18) rack leg (19), heating tube two outlet (20), heating tube (21), main frame (A), belt (B), centrifugal flabellum blade (C), fastening bolt (D) is formed.
Motor (1) and main frame (A) are installed above the welding support (2) above the rack leg (19), support (2), and motor bearings (16) connects bull wheel (13) with belt (B).
Heating tube (21) is connected power supply heating module (3), module (3) is heated to 80 when spending, motor is connected electrical convertors and generators bearings (16) and is rotated drive belt (B), belt (B) drives bull wheel (13), bull wheel (13) driven gear bearing (11), gear-bearing (11) drives the centrifugal flabellum (4) that is installed on the gear-bearing (11), centrifugal flabellum (4) rotates the deflection wheel (6) that drives on the deflection wheel bearing (9), centrifugal flabellum (4) high speed rotating centrifugal flabellum blade (C) is thrown to the stalk material high speed centrifugation in the hopper (5) in module (3) groove, stalk material friction in deflection wheel (6) and module (3) groove is rotation generation pressure at a high speed, and the stalk material is extruded moulding and is squeezed out smoothly from discharging opening (7).
Claims (7)
1. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure has motor (1), support (2), module (3), centrifugal flabellum (4), hopper (5), deflection wheel (6), discharging opening (7), last steel form (8) is steel form (8-1) down, deflection wheel bearing (9), feed bin (10), gear-bearing (11), gear shaft bearing sleeve (12), bull wheel (13), fixation steel plate (14), set bolt (15), motor bearings (16), motor fixation steel plate (17), set bolt (18) rack leg (19), heating tube two outlet (20), heating tube (21), main frame (A), belt (B), centrifugal flabellum blade (C), fastening bolt (D).
2. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure according to claim 1 is characterized in that welding support (2) above the rack leg (19), and motor (1) and main frame (A) are installed above the support (2), and motor bearings (16) connects bull wheel (13) with belt (B).Motor (1) is installed on the motor fixation steel plate (17), and motor fixation steel plate (17) lies on the support (2), and set bolt (18) passes motor fixation steel plate (17) and support (2) and fastening.
3. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure according to claim 1, it is characterized in that feed bin (10) lower end is welded on gear shaft bearing sleeve (12) upper surface, gear shaft bearing sleeve (12) lower end is welded on the fixation steel plate (14), fixation steel plate (14) lies in above the support (2), and set bolt (15) passes fixation steel plate (14) and support (2) and fastening.
4. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure according to claim 1, it is characterized in that gear-bearing (11) passes gear shaft bearing sleeve (12), gear-bearing (11) upper end is passed from centrifugal flabellum (4) center and is fastening, be welded with centrifugal flabellum blade (C) on the centrifugal flabellum (4), gear-bearing (11) lower end connects bull wheel (13), upward connection deflection of centrifugal flabellum (4) wheel (6) is fastening with fastening bolt (D), and upward the deflection wheel (6) of connection can 2 or 3 deflection wheels for centrifugal flabellum (4).
5. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure according to claim 1, it is characterized in that in the steel form (8) round recessed being arranged up and down, heating tube (21) is installed in the groove of steel form (8) and following steel form (8-1), and heating tube (21) is just being paid utmost point two and passed from heating tube outlet (20).
6. the centrifugal material straw forming machine that gets rid of of deflection according to claim 1 wheel pressure is characterized in that module (3) is three to wear groove, and it is 2mm that deflection wheel (6) foreign steamer wall enters in module (3) groove with module (3) groove gap.
7. the centrifugal material straw forming machine that gets rid of of deflection wheel pressure according to claim 1 is characterized in that hopper (5) is to be enclosed within above the steel form (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101073571A CN102145547A (en) | 2010-02-09 | 2010-02-09 | Deflected wheel pressure centrifugally-throwing straw former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101073571A CN102145547A (en) | 2010-02-09 | 2010-02-09 | Deflected wheel pressure centrifugally-throwing straw former |
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| Publication Number | Publication Date |
|---|---|
| CN102145547A true CN102145547A (en) | 2011-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101073571A Pending CN102145547A (en) | 2010-02-09 | 2010-02-09 | Deflected wheel pressure centrifugally-throwing straw former |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0096140A1 (en) * | 1982-06-15 | 1983-12-21 | Herwig Michel-Kim | Process and apparatus for the accumulation and production of bio energy |
| CN2458158Y (en) * | 2000-05-10 | 2001-11-07 | 李健 | Punching shaper for rod-shaped stalk ecological fuel and fodder |
| CN2478764Y (en) * | 2001-05-14 | 2002-02-27 | 石家庄市金达机械厂 | Stalk fodder briquetting press |
| US6619945B1 (en) * | 2000-08-31 | 2003-09-16 | James O. Sims | Apparatus for forming structural blocks from compactible materials |
| CN201030650Y (en) * | 2007-05-11 | 2008-03-05 | 张树强 | Biomass fuel pelleting machine |
| CN201176003Y (en) * | 2007-11-19 | 2009-01-07 | 张士贤 | Double-generator and double pressure roller stalk block making machine |
| CN201346867Y (en) * | 2008-12-19 | 2009-11-18 | 辽宁新大地生物能源科技有限公司 | Highly-effective horizontal ring die roll type biomass fuel forming machine |
-
2010
- 2010-02-09 CN CN2010101073571A patent/CN102145547A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0096140A1 (en) * | 1982-06-15 | 1983-12-21 | Herwig Michel-Kim | Process and apparatus for the accumulation and production of bio energy |
| CN2458158Y (en) * | 2000-05-10 | 2001-11-07 | 李健 | Punching shaper for rod-shaped stalk ecological fuel and fodder |
| US6619945B1 (en) * | 2000-08-31 | 2003-09-16 | James O. Sims | Apparatus for forming structural blocks from compactible materials |
| CN2478764Y (en) * | 2001-05-14 | 2002-02-27 | 石家庄市金达机械厂 | Stalk fodder briquetting press |
| CN201030650Y (en) * | 2007-05-11 | 2008-03-05 | 张树强 | Biomass fuel pelleting machine |
| CN201176003Y (en) * | 2007-11-19 | 2009-01-07 | 张士贤 | Double-generator and double pressure roller stalk block making machine |
| CN201346867Y (en) * | 2008-12-19 | 2009-11-18 | 辽宁新大地生物能源科技有限公司 | Highly-effective horizontal ring die roll type biomass fuel forming machine |
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Application publication date: 20110810 |