A kind of bevel gear shaft flank of tooth pitch cone positioning tool
Technical field
The present invention relates to the gear machining technology field, particularly a kind of frock of utilizing the self-centering processing diameter of axle of gear teeth face pitch cone location circular cone (right cone, arc awl) gear shaft.
Background technology
Because bevel pinion shaft exists geometric eccentricity and heat treatment deformation in system tooth operation, be a great problem that system tooth industry exists for a long time.Existing processing mode is to utilize the two ends centre bore of gear shaft to come the positioning head frame driving lever dialling the part processing diameter of axle; If but the coaxial accuracy of the pitch cone of gear and the diameter of axle is not high in existing processing mode; When the high speed rotary transmission, will produce periodic impact endurance test shock, so produce noise.
Summary of the invention
Goal of the invention of the present invention is: to the problem of above-mentioned existence; The geometric eccentricity of a kind of corrected gear to greatest extent and the diameter of axle is provided; The diameter of axle processed and the awl pitch circle of gear are remained on the same axial line to greatest extent, thereby effectively improve the bevel gear shaft flank of tooth pitch cone positioning tool of processing precision of products.
Technical scheme of the present invention is achieved in that a kind of bevel gear shaft flank of tooth pitch cone positioning tool; It is characterized in that: comprise band Morse taper shank frock body, floating type steel ball retaining ring and top; Said floating type steel ball retaining ring is enclosed within and places in the lump in the teeth groove of product to be processed front end in the groove that said band Morse taper shank frock body one end is provided with; Said floating type steel ball retaining ring is resisted against the limited step place in the groove, in the said top centre bore that is resisted against the product to be processed tail end.
Bevel gear shaft flank of tooth pitch cone positioning tool of the present invention; Its said floating type steel ball retaining ring comprises at least three steel balls with holes, steel wire and positive stops; Said steel ball with holes is evenly distributed on the circumference of steel wire; The aperture of said steel ball with holes is greater than gauge of wire, and said positive stop is separately positioned on the said steel wire, the both sides of corresponding steel ball with holes, and is at regular intervals between said positive stop and the corresponding steel ball with holes.
Bevel gear shaft flank of tooth pitch cone positioning tool of the present invention, its said steel ball with holes are resisted against respectively on the groove inwall and limited step wall at limited step place, the rectangular or obtuse angle structure of said groove inwall and limited step wall.
Bevel gear shaft flank of tooth pitch cone positioning tool of the present invention; Its said band Morse taper shank frock body is provided with quick-expansion stop pin assembly; Said quick-expansion stop pin assembly comprises housing, eye bolt and stop pin; Said eye bolt and housing connect as one and in housing, form a cavity, and the through hole that said stop pin lower end is passed on the eye bolt places in the cavity of said housing, is provided with the hole corresponding with the eye bolt through hole in said housing lower surface; Said eye bolt is provided with breach; Be provided with the spacer pin with said breach coupling on said stop pin top, in said stop pin bottom, cavity, be provided with positive stop lug boss, on the said stop pin, be socketed with elastomeric element between positive stop lug boss and the eye bolt.
The present invention is through the structural design of band Morse taper shank frock end of body groove and the cooperation that is enclosed within floating type steel ball retaining ring in the teeth groove of product to be processed end; The diameter of axle of product to be processed and the awl pitch circle of gear are remained on the same axial line to greatest extent; Revised the geometric eccentricity of the gear and the diameter of axle to greatest extent; Prevent to add the problem of tooth runout in man-hour, improved the product precision greatly; Being provided with of quick-expansion stop pin assembly prevented that effectively product to be processed from adding man-hour because cutter or emery wheel feed amount is excessive, the too fast phenomenon that causes product to be processed to skid of feed speed.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the structural representation of floating type steel ball retaining ring in the embodiment of the invention 1.
Fig. 3 is an A portion enlarged drawing among Fig. 1.
Fig. 4 is the structural representation of quick-expansion stop pin assembly among the present invention.
Fig. 5 is the structural representation of the embodiment of the invention 2.
Fig. 6 is the structural representation of floating type steel ball retaining ring in the embodiment of the invention 2.
Fig. 7 is a B portion enlarged drawing among Fig. 5.
Mark among the figure: 1 is band Morse taper shank frock body, and 2 is floating type steel ball retaining ring, and 2a is a steel ball with holes, and 2b is a steel wire, and 2c is a positive stop; 3 is top, and 4 is product to be processed, and 5 is groove, and 5a is the groove inwall, and 6 is limited step; 6a is spacing step wall, and 7 is quick-expansion stop pin assembly, and 7a is a housing, and 7b is an eye bolt, and 7c is a stop pin; 7d is a cavity, and 7e is a breach, and 7f spacer pin, 7g are positive stop lug boss, and 7h is an elastomeric element.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is done detailed explanation.
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Embodiment 1: as shown in Figure 1; A kind of bevel gear shaft flank of tooth pitch cone positioning tool; Comprise band Morse taper shank frock body 1, floating type steel ball retaining ring 2, top 3 and quick-expansion stop pin assembly 7, said floating type steel ball retaining ring 2 is enclosed within and places in the lump in the teeth groove of product to be processed 4 front ends in the groove 5 that said band Morse taper shank frock body 1 right-hand member is provided with, and said floating type steel ball retaining ring 2 is resisted against limited step 6 places in the groove 5; Said top 3 are resisted against in the centre bore of product to be processed 4 tail ends; Holding product and rotating about 90 degree to 135 degree, making the centering of product automatic capturing, installation around axial line.
As shown in Figure 2; Said floating type steel ball retaining ring 2 comprises three steel ball 2a with holes, steel wire 2b and positive stop 2c; Said three steel ball 2a with holes are evenly distributed on the circumference of steel wire 2b; The aperture of said steel ball 2a with holes is greater than the diameter of steel wire 2b, and said positive stop 2c is separately positioned on that said steel wire 2b goes up, the both sides of corresponding steel ball 2a with holes, and is at regular intervals between said positive stop 2c and the corresponding steel ball 2a with holes; Like this, steel ball can move freely in the zone between the positive stop at two ends up and down; As shown in Figure 3; Said steel ball 2a with holes is resisted against respectively on the groove inwall 5a and limited step wall 6a at limited step 6 places; Said groove inwall 5a and limited step wall 6a be structure in obtuse angle; The limited step place is axially supporting satisfied positioning accuracy to steel ball with the formation point that directly makes progress to steel ball with holes; The obtuse angle structure Design; Can avoid the obstruction of groove corner to some product to be processed; And the structural design at limited step place can realize the processing request to the different size product; It is through changing the steel ball with holes of different-diameter, and point axial to steel ball simultaneously and radially supports and gets final product at assurance limited step place.
As shown in Figure 4; Said band Morse taper shank frock body 1 is provided with quick-expansion stop pin assembly 7; Said quick-expansion stop pin assembly 7 comprises housing 7a, eye bolt 7b and stop pin 7c; Said eye bolt 7b and housing 7a connect as one and in housing 7a, form a cavity 7d, and the through hole that said stop pin 7c passes the lower end on the eye bolt 7b places in the cavity 7d of said housing 7a, and its upper end is provided with handle; Be provided with the hole corresponding in said housing 7a lower surface with the eye bolt through hole; Said eye bolt 7a is provided with breach 7e, is provided with the spacer pin 7f that matees with said breach 7e on said stop pin 7c top, in said stop pin 7c bottom, cavity 7d, is provided with positive stop lug boss 7g; On the said stop pin 7c, be socketed with the elastomeric element 7h that has been compressed between positive stop lug boss 7g and the eye bolt 7b, said elastomeric element is a spring.Fig. 4 inserts the sketch map of product to be processed teeth groove for stop pin.
The use of quick-expansion stop pin assembly is when spacer pin is aimed at the breach of eye bolt, to unclamp hand when the handle of holding stop pin after the product installation revolves to turn 90 degrees; Stop pin automatically inserts the product teeth groove under the effect of spring, prevented because cutter or emery wheel feed amount is excessive, the too fast product to be processed that causes of feed speed skids.The amount of feeding, feed speed are selected can not use when appropriate in reality processing.
Embodiment 2: as illustrated in Figures 5 and 6; Wherein said floating type steel ball retaining ring 2 comprises four steel ball 2a with holes, steel wire 2b and positive stop 2c; Said four steel ball 2a with holes are evenly distributed on the circumference of steel wire 2b; The aperture of said steel ball 2a with holes is greater than the diameter of steel wire 2b, and said positive stop 2c is separately positioned on that said steel wire 2b goes up, the both sides of corresponding steel ball 2a with holes, and is at regular intervals between said positive stop 2c and the corresponding steel ball 2a with holes; As shown in Figure 7; Said steel ball 2a with holes is resisted against respectively on the groove inwall 5a and limited step wall 6a at limited step 6 places; Said groove inwall 5a and the rectangular structure of limited step wall 6a; The limited step place is axially supporting satisfied positioning accuracy to steel ball with the formation point that directly makes progress to steel ball with holes; The structural design at limited step place can realize the processing request to the different size product, and it is through changing the steel ball with holes of different-diameter, and point axial to steel ball simultaneously and radially supports and gets final product at assurance limited step place.Other structures are identical with embodiment 1.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.