CN102126359A - Printing apparatus - Google Patents

Abstract

A printing apparatus includes a transport roller which is formed in a cylindrical shape in which a pair of ends of a metal plate faces each other and has a high friction layer transporting a transport medium on an outer circumferential surface thereof; and a printing unit performing printing on the transport medium transported by the transport roller.

Description

Printing equipment

Technical field

The present invention relates to printing equipment.

Background technology

All the time, use the printing equipment that type information on the recording medium of sheet is arranged, this printing equipment is provided with the supply unit that is used for conveying recording medium.Supply unit is owing to impacting the printing precision of printing equipment, so need have the formation of high delivery precision.Supply unit has the conveying roller that comes conveying recording medium by rotation.The solid bar-like member of common use is as conveying roller (for example, with reference to patent documentation 1).

No. 3271048 specification of [patent documentation 1] Japan Patent

Yet there is the bigger problem of weight in above-mentioned solid conveying roller.

Summary of the invention

In view of the foregoing, the object of the present invention is to provide a kind of printing equipment with lightweight conveying roller.

Printing equipment involved in the present invention is characterised in that to possess: the opposed pair of end portions that makes metallic plate near or butt and form cylindric and be provided with the conveying roller of the high frictional layer of carrying pumped (conveying) medium at outer peripheral face; With the printing portion that the above-mentioned pumped (conveying) medium of being carried by above-mentioned conveying roller is printed processing.

According to this formation, because that conveying roller forms is cylindric, so can realize the lighting of conveying roller with respect to the situation of the solid conveying roller of use.The printing equipment of lightweight can be provided thus.In addition, cylindric by forming, can realize the cost degradation of conveying roller.And then, owing to be provided for carrying the high frictional layer of pumped (conveying) medium,, can guarantee high printing precision so can guarantee high delivery precision at outer peripheral face.

Above-mentioned printing equipment is characterised in that above-mentioned conveying roller has the seam that engages between above-mentioned pair of end portions.

Constitute according to this, can utilize seam to prevent the position skew of pair of end portions.Thus, the distortion of conveying roller can be suppressed, therefore high delivery precision can be guaranteed.

Above-mentioned printing equipment is characterised in that, above-mentioned seam has the line part that forms with the center axially parallel of above-mentioned conveying roller.

Constitute according to this,, be offset in the position of this line part so can prevent pair of end portions because seam has the line part that forms with the center axially parallel of conveying roller.

Above-mentioned printing equipment is characterised in that above-mentioned seam has the cross part that forms to the direction of intersecting along the central shaft with above-mentioned conveying roller.

Constitute according to this, because seam has the cross part that forms to the direction of intersecting along the central shaft with conveying roller, so can prevent that pair of end portions is in the skew of the position of this cross part.

Above-mentioned printing equipment is characterised in that, above-mentioned seam has the rake that forms along the direction with respect to the center axioversion of above-mentioned conveying roller.

Constitute according to this, because seam has the rake that forms along the direction with respect to the center axioversion of conveying roller, so can avoid pair of end portions to be offset in the position of this rake.

Above-mentioned printing equipment is characterised in that above-mentioned seam has the bend that is bent to form.

Constitute according to this, because seam has the bend that is bent to form, so can prevent that pair of end portions is in the skew of the position of this bend.

Above-mentioned printing equipment is characterised in that, the state that above-mentioned seam is separated with the outer peripheral face side contacts of the above-mentioned conveying roller in the above-mentioned pair of end portions, the inner peripheral surface side of above-mentioned conveying roller in this pair of end portions disposes above-mentioned pair of end portions.

Constitute according to this, because the state that separates with the outer peripheral face side contacts of the conveying roller in the pair of end portions, the inner peripheral surface side of conveying roller in this pair of end portions disposes pair of end portions, so can improve smoothness in the outer peripheral face side of seam crossing.Therefore, even if the conveying roller rotation also can make its outer peripheral face stably contact with pumped (conveying) medium.Therefore, can carry pumped (conveying) medium with high accuracy.

Above-mentioned printing equipment is characterised in that above-mentioned seam is crossed over above-mentioned high frictional layer and formed, and the position from above-mentioned high frictional layer leaves in above-mentioned seam is formed with the peristome inside and outside the above-mentioned conveying roller of perforation.

According to this formation, owing to seam is crossed over high frictional layer and is formed, and the position from high frictional layer leaves in seam is formed with the inside and outside peristome that connects conveying roller, for example therefore can prevent to arrive high frictional layer from the foreign matter that the end side of conveying roller moves via seam.Thus, can avoid the decline of the delivery precision of high frictional layer.

It is littler than the thickness of other part that above-mentioned printing equipment forms the thickness of above-mentioned conveying roller in above-mentioned seam.

Constitute according to this, because it is littler than the thickness of other parts to form the thickness in seam of conveying roller, so can adjust internal stress in the seam of conveying roller.Thus, can reduce because of the long-time caused warpage of conveying roller of using.

Above-mentioned printing equipment is characterised in that above-mentioned high frictional layer contains the particle of at least one side in inorganic particulate and the organic filler, and the average grain diameter of above-mentioned particle is bigger than the distance of the above-mentioned pair of end portions in the above-mentioned seam.

Constitute according to this, because high frictional layer contains the particle of at least one side in inorganic particulate and the organic filler, and the average grain diameter of particle is bigger than the distance of the pair of end portions in the seam, so can also form high frictional layer in the inside of seam.

Above-mentioned printing equipment is characterised in that, the 1st line part between the end of the side that above-mentioned seam has a plurality of cross parts of extending along the direction of intersecting with the rotating shaft direction of above-mentioned conveying roller, link adjacent a pair of above-mentioned cross part and link between the end of opposite side of adjacent a pair of above-mentioned cross part and 2nd line part shorter than above-mentioned the 1st line part, the distance between the above-mentioned pair of end portions in above-mentioned the 1st line part is shorter than the distance between the above-mentioned pair of end portions in above-mentioned the 2nd line part.

According to this formation, be formed at the seam between pair of end portions, form and the approximately parallel linearity of this rotating shaft direction at the axial central portion of the rotation of conveying roller, only form bending part, therefore eliminated based on concavo-convex chimeric at the central line part of seam in these both sides that form the central line part of linearity.Therefore, form with the total length that spreads all over seam and to compare, be difficult on conveying roller, to produce deformation, reverse etc., obtain good precision easily about shapes such as roundness, deviation, size based on the situation of concavo-convex fitting portion.In addition, because the distance between the pair of end portions in the central portion forms than the distance weak point between the above-mentioned pair of end portions in the 2nd line part, so further improved the shape about conveying roller, the precision of size.

In addition, the end that constitutes a side of the 2nd line part in the bending part becomes with adjacent pair of cross portion and links the 2nd line part between the end of this pair of cross portion as the lug of profile.Therefore, desire to make carrying out punch process this lug and opposed end near or during butt, it is planar that the front of this lug can not bent to circumference fully, becomes with respect to opposed end to float state to the outside, causes forming ladder at the 2nd line part.So, because this ladder produces distortion etc. easily on the conveying roller that obtains, be difficult to obtain good precision about shape, size.Therefore, by making the distance between the end in the 2nd line part longer than central line part, floating of the front of minimizing lug can be suppressed at the 2nd line part thus and form ladder.That is to say, form ladder, can suppress because of the distortion of the conveying roller of this ladder etc., improve the precision of shape, size by being suppressed at the 2nd line part like this.In addition, because the 1st line part forms than the 2nd straight line minister, so when carrying out punch process, can make between the opposed pair of end portions of the total length that spreads all over seam with the approaching or butt of precision preferably.

Above-mentioned printing equipment is characterised in that above-mentioned seam has: be arranged on the axial central portion of rotation of above-mentioned conveying roller and form central line part with the linearity of this rotating shaft direction almost parallel; The a plurality of cross parts that are arranged on the both sides of above-mentioned central portion, extend along the direction of intersecting with this rotating shaft direction; Link the 1st line part between the end of a side of adjacent a pair of above-mentioned cross part; And linking between the end of opposite side of above-mentioned pair of cross portion and 2nd line part shorter than above-mentioned the 1st line part, the distance between the above-mentioned pair of end portions in the above-mentioned central portion is shorter than the distance between the above-mentioned pair of end portions in above-mentioned the 2nd line part.

According to this formation, owing to be formed at the seam between pair of end portions, form linearity with this rotating shaft direction almost parallel at the axial central portion of the rotation of conveying roller, and only form bending part, so eliminated based on concavo-convex chimeric at the central line part of seam in these both sides that form the central line part of linearity.Therefore, form with the total length that spreads all over seam and to compare, be difficult to produce deformation, reverse etc., obtain easily about shapes such as roundness, deviation, the good precision of size at conveying roller based on the situation of concavo-convex fitting portion.In addition, because the distance between the pair of end portions in the central portion forms than the distance weak point between the above-mentioned pair of end portions in the 2nd line part, so further improved the shape about conveying roller, the precision of size.

That is, the end that constitutes a side of the 2nd line part in the bending part becomes with adjacent pair of cross portion and links the 2nd line part between the end of this pair of cross portion as the lug of profile.Therefore, desire to make carrying out punch process this lug and opposed end near or during butt, it is planar that the front of this lug can not bent to circumference fully, becomes with respect to opposed end to float state to the outside, causes forming ladder at the 2nd line part.So, because this ladder produces distortion etc. easily on the conveying roller that obtains, be difficult to obtain good precision about shape, size.Therefore,, reduce the floating of front of lug, can be suppressed at the 2nd line part thus and form ladder by making distance between the end in the 2nd line part than central straight line minister.That is to say, form ladder, can suppress because of the distortion of the conveying roller of this ladder etc., improve the precision of shape, size by being suppressed at the 2nd line part like this.In addition, because the 1st line part forms than the 2nd straight line minister, so when carrying out punch process, can make between the opposed pair of end portions of the total length that spreads all over seam with the approaching or butt of precision preferably.

Above-mentioned printing equipment is characterised in that above-mentioned conveying roller has the portion that is connected that is connected with the drive division that makes above-mentioned conveying roller rotation.

Constitute according to this, because conveying roller has the portion that is connected that is connected with the drive division that makes this conveying roller rotation, so can make the conveying roller rotation swimmingly.Thus, can keep high delivery precision.

Above-mentioned printing equipment is characterised in that the above-mentioned portion of being connected is arranged on the end of above-mentioned conveying roller.

Constitute according to this, because the portion of being connected is arranged on the end of conveying roller, so can be connected with drive division in the end.

Above-mentioned printing equipment is characterised in that, the above-mentioned portion of being connected has the notch that the circumferential part of above-mentioned conveying roller is formed by otch.

Constitute according to this, because the portion of being connected has the notch that the circumferential part of above-mentioned conveying roller is formed by otch, so the part of drive division is connected with this notch in the mode that engages.Thus, can prevent the idle running of drive division.

Above-mentioned printing equipment is characterised in that above-mentioned conveying roller has the seam that engages between above-mentioned pair of end portions, and above-mentioned notch upwards is set at the part of leaving from above-mentioned seam in the week of above-mentioned conveying roller.

According to this formation, because conveying roller has the seam that engages between above-mentioned pair of end portions, notch upwards is set at the part of leaving from seam in the week of conveying roller, even if so be applied with under the situation of the active force of central shaft at notch, this active force can not act on yet the pair of end portions of seam is separated from each other.Thus, can prevent that pair of end portions is separated from each other.

Above-mentioned printing equipment is characterised in that, above-mentioned conveying roller has the interconnective connecting portion of the pair of end portions of above-mentioned metallic plate and is formed at outer peripheral face and is arranged on second notch of the non-allocation position of above-mentioned connecting portion.

According to this formation, because the connecting portion in the conveying roller and second notch are arranged to be separated from each other, even if so when the active force that second notch is applied around axle, this active force can not act on the pair of end portions that makes in the connecting portion yet and be separated from each other, pair of end portions can not separated.

Above-mentioned printing equipment is characterised in that, above-mentioned conveying roller has the conveyor zones of carrying above-mentioned pumped (conveying) medium, also possess the 1st driver part and the 2nd driver part, the 1st driver part is arranged on than above-mentioned conveyor zones more distolateral by above-mentioned conveying roller, and transmit rotary driving force to above-mentioned conveying roller, the 2nd driver part will transmit the above-mentioned rotary driving force that comes and be passed to the treating apparatus that carries out the processing relevant with printing.

Constitute according to this and since to conveying roller apply the 1st driver part of moment of torsion and the 2nd driver part all be set at more distolateral than conveyor zones by one, so can not apply big moment of torsion in the conveyor zones of conveying roller.Therefore, can suppress seam skew, delivery precision and then the printing precision decline of the conveyor zones of conveying roller.

Description of drawings

Fig. 1 is the side cross-sectional view of ink-jet printer involved in the present invention.

Fig. 2 (a) is that plane, Fig. 2 (b) of supply unit part is the side view of drive system.

Fig. 3 (a) and (b) are summary pie graphs of conveying roller mechanism.

Fig. 4 is the summary pie graph of the manufacturing installation of the related conveying roller of present embodiment.

Fig. 5 is the operation sectional view of the related blank operation of present embodiment.

Fig. 6 is the operation sectional view of the related forging process of present embodiment.

Fig. 7 is the plane of the metallic plate behind the related forging process of present embodiment.

Fig. 8 (a)～(c) is the process chart of the related bending operation of present embodiment.

Fig. 9 (a)～(c) is the process chart of the related bending operation of present embodiment.

Figure 10 is the process chart of centreless grinding.

Figure 11 (a) is the stereogram of roller main body, and Figure 11 (b) is the side cross-sectional view of seam.

Figure 12 (a)～(c) is illustrated in the figure that the roller main body forms the operation of high frictional layer.

Figure 13 is the summary pie graph that is coated with tankage that is used to form high frictional layer.

Figure 14 is the seam and near the portion's enlarged drawing of wanting thereof of roller main body.

Figure 15 (a)～(d) is the skeleton diagram of the formation of expression roller main body.

Figure 16 (a)～(c) is the skeleton diagram of the formation of expression roller main body.

Figure 17 (a) and (b) are skeleton diagrams of the formation of expression roller main body.

Figure 18 be the roller main body want portion's stereogram.

Figure 19 is the side view of roller main body.

Figure 20 (b, d, f) is that want facial planes figure, Figure 20 (a, c, e) of roller main body wants portion's stereogram.

Figure 21 (a)～(d) be the expression metallic plate that launches the holding section want facial planes figure.

Figure 22 (a)～(c) be the expression metallic plate that launches the holding section want facial planes figure.

Figure 23 (a), (c) are that figure, Figure 23 (b) of expression seam is the plane of metallic plate.

Figure 24 (a) is that figure, Figure 24 (b) of the seam of expression roller main body is the plane of metallic plate.

Figure 25 (a) is that figure, Figure 25 (b) of the seam of expression roller main body is the plane of metallic plate.

Conveying roller when Figure 26 is the expression paper feeding and the stereogram of the relation of using paper.

Figure 27 (a)～(c) is used for the figure that the shape of abutment joint describes.

Figure 28 (a) is that shape key diagram, Figure 28 (b) of seam is Action Specification figure.

Figure 29 is used for the figure that the shape of abutment joint describes.

Figure 30 (a)～(c) is used for the figure that the shape of abutment joint describes.

Figure 31 is the summary pie graph of roller main body.

Figure 32 is the figure of the seam of expression roller main body.

It is the process chart of spot welding that Figure 33 (a) reaches (b).

Figure 34 is the figure of the variation of expression roller main body.

Figure 35 is the figure of the manufacture process of expression roller main body.

Figure 36 (a)～(c) is the figure of the manufacture process of expression roller main body.

Figure 37 (a)～(c) is the figure of the manufacture process of expression roller main body.

Figure 38 (a)～(c) is the figure of the manufacture process of expression roller main body.

Figure 39 is the figure of the variation of expression roller main body.

Figure 40 is the figure of the variation of expression roller main body.

Figure 41 (a)～(d) is the figure of the manufacture process of expression roller main body.

Figure 42 is the flow chart of the manufacturing process of expression conveying roller.

Figure 43 is the plane of supply unit part.

Figure 44 be the roller main body want portion's stereogram.

Symbol description is as follows:

CONT... control part; C... coiled material; M... metallic plate; 1... ink-jet printer; 15... conveying roller; 16... roller main body; 50... high frictional layer; 60... flat part.

The specific embodiment

Below, with reference to accompanying drawing embodiments of the present invention are described.

In addition, in employed in the following description each accompanying drawing, for to make each parts be discernible size and the appropriate change engineer's scale of each parts.

Fig. 1 is the side cross-sectional view of the related ink-jet printer of embodiments of the present invention.

Fig. 2 (a) is that plane, Fig. 2 (b) of the supply unit of expression ink-jet printer is the side view of the drive system of expression supply unit.

As shown in Figure 1, ink-jet printer (printing equipment) 1 possess printer main body 3, be arranged on printer main body 3 back upper lateral part sheet feed section 5 and be arranged on row's paper portion 7 of the front side of printer main body 3.

Be provided with paper supply tray 11 at sheet feed section 5, on paper supply tray 11, stack many with paper (medium, recording medium, pumped (conveying) medium) P.As using paper P, can use common paper, coated paper, OHP (shooting high projector) thin slice, glossy paper, gloss film etc. herein.Below, in transport path with paper P, with paper supply tray 11 sides be called upstream side, row's paper portion 7 sides are called the downstream.Be provided with paper feed roller 13 in the downstream of paper supply tray 11.

Paper feed roller 13 and opposed release liner (not shown) between cramping be positioned at paper supply tray 11 topmost use paper P, and side is sent downstream.Be provided with conveying roller mechanism 19 in the downstream of paper feed roller 13.

Conveying roller mechanism 19 possesses conveying roller 15 that is disposed at downside and the driven voller 17 that is disposed at upside.

Conveying roller 15 and driven voller 17 between cramping paper P, and be driven in rotation by drive division shown in Figure 2 30.Thus, conveying roller 15 can carry accurate and correct conveying (paper feeding) action of print processing to carry towards the printhead that is disposed at the downstream (printing portion) 21 with paper P by being accompanied by.

Printhead 21 is maintained on the balladeur train 23, and balladeur train 23 constitutes along the direction with paper supply direction (with the throughput direction of paper P) quadrature and moves back and forth.The print processing of printhead 21 (print processing) is controlled the control of the CONT of portion.Be equipped with pressing plate 24 with printhead 21 opposed positions.

Pressing plate 24 is disposed by the moving direction devices spaced apart along balladeur train 23, a plurality of diamond-type ribs (diamond rib) 25 constitute.

From side bearing paper P down, the end face of this diamond-type rib 25 is brought into play function as bearing-surface to diamond-type rib 25 when utilizing 21 pairs of printheads to print with paper P.Diamond-type rib 25 can be according to regulating with the thickness of paper P with the distance of printhead 21.Thus, can on the end face of diamond-type rib 25, pass through swimmingly with paper P.Downstream at diamond-type rib 25 and printhead 21 is provided with discharge roller mechanism 29.

Discharge roller mechanism 29 possesses exit roller 27 that is disposed at downside and the row's paper sawtooth roller 28 that is disposed at upside, utilizes the rotation of exit roller 27 to drive extraction and discharge paper P.

Herein, the relation for the actuating speed of the drive division 30 of conveying roller mechanism 19 and discharge roller mechanism 29 and conveying roller 15, exit roller 27 describes.

Shown in Fig. 2 (a) and Fig. 2 (b), be provided with driven conveying motor 32 under the control of control part CONT at printer main body 3.The driving shaft of this conveying motor 32 is provided with pinion 33, feed drive gear 35 and pinion 33 engagements, insert in feed drive gear 35 in the conveying roller 15 and with its binding.

Constitute prerequisite with this, carry motor 32 grades to become the drive division 30 that rotation drives conveying roller 15.

In addition, on conveying roller 15, be provided with internal gear 39 coaxially, idler gear 41 and these internal gear 39 engagements, row's paper driven wheel 43 and idler gear 41 engagements with feed drive gear 35.The rotating shaft of row's paper driven wheel 43 becomes the axis body 45 of exit roller 27 shown in Fig. 2 (a).

Constitute prerequisite with this, the conveying roller of conveying roller mechanism 19 15 and the exit roller 27 of discharge roller mechanism 29 are accepted from the rotary driving force as the conveying motor 32 of same drive source, thereby are driven.

In addition, the rotary speed of exit roller 27 can be faster than the rotary speed that is set at than conveying roller 15 by the gear of modulating each gear.Therefore, for the transporting velocity of conveying roller mechanism 19, row's chart speed degree of discharge roller mechanism 29 has speeded corresponding speedup rate.

In addition, 19 pairs of chucking powers with paper P of conveying roller mechanism (pressing force) are set to bigger than 29 pairs of chucking powers with paper P of discharge roller mechanism (pressing force).Therefore, when conveying roller mechanism 19 and discharge roller mechanism 29 all during clamping paper P, this is irrelevant with row's chart speed degree of discharge roller mechanism 29 with paper transporting velocity, and is determined by the transporting velocity of conveying roller mechanism 19.

Then, conveying roller 15 and conveying roller mechanism 19 with this conveying roller 15 are described.

Fig. 3 (a) is that figure, Fig. 3 (b) that the summary of expression conveying roller mechanism 19 constitutes is the figure of the summary formation of expression bearing.

Conveying roller 15 has the high frictional layer (medium support region) 50 of roller main body 16 with the part of the length direction (axially) that is formed on the surface of roller main body 16 of hollow cylindrical.

Roller main body 16 for example is that the steel plate coiled material with the metallic plate of coiling galvanized steel plain sheet, corrosion resistant plate etc. is that mother metal forms.Roller main body 16 is to form Cylindorical rod cylindraceous, and this Cylindorical rod is that a pair of end face bending machining with the metallic plate after the coiled material uncoiling becomes opposite each other, and the face that forms the inner peripheral surface side of coiled material becomes the Cylindorical rod cylindraceous of inner peripheral surface.That is, the metallic plate of formation roller main body 16 forms cylindric under the residual state of the mode of the inner peripheral surface side warpage of cylinder in the cinch mark with coiled material.

In addition, shown in Fig. 9 (a) and Fig. 9 (b), roller main body 16 has seam 80, and this seam 80 is formed between a pair of end face 61a, the 61b of the metallic plate that docks by bending machining.In addition, circumferential (bending direction) of the roller main body 16 of present embodiment is identical with the coiling direction (rolling direction of metallic plate) of coiled material, and seam 80 forms the axial almost parallel with roller main body 16.

High frictional layer 50 shown in Fig. 3 (a), optionally is formed on the central portion except that both ends of roller main body 16.The state that high frictional layer 50 exposes with the sharp-pointed part of inorganic particulate is fixed on the surface of high frictional layer 50, brings into play high frictional force.

Homogeneous film thickness about the formation zone of the high frictional layer on the surface of roller main body 16 is with for example 10 μ m～30 μ m is coated with resins particle and form resin molding optionally, after being dispersed in inorganic particulate, organic filler (for example resin particle etc.) on this resin molding equably, burn till.As resin particle, preferred use particulates that for example form, about diameter 10～20 μ m by epoxy resin or mylar etc.In addition, as inorganic particulate, the preferred use by break process is adjusted to the aluminium oxide (aluminium oxide that predetermined particle diameter distributes; Al ₂O ₃) or carborundum (SiC), silica (SiO ₂) wait ceramic particle.

Shown in Fig. 3 (a), the both ends of conveying roller 15 rotatably remained on the integrally formed bearing 26 of pressing plate 24 (with reference to Fig. 1) on.Shown in Fig. 3 (b), bearing 26 forms the U font of top opening, and by conveying roller 15 being embedded into this U font position, 3 axis of orientations of rear side and downside support conveying rollers 15 in the past.In addition, supply with the lubricating oil (lubricating fluid) of (coating) lubricating grease etc. to the bearing 26 and the contact-making surface (surface of conveying roller 15) of conveying roller 15.One or both ends at conveying roller 15 form holding section (not shown), and this holding section is used for not engaging revolvably binding internal gear 39, feed drive gear 35.On conveying roller 15, can form the holding section of variety of way in order to link with various binding parts.

Driven voller 17 a plurality of by arranging coaxially (for example 6) roller 17a constitutes, and is configured in the position of and butt opposed with the high frictional layer 50 of conveying roller 15.Force application spring (not shown) is installed on the driven voller 17 that is made of these rollers 17a, and thus, driven voller 17 quilts are to the conveying roller 15 side application of forces.

Therefore, driven voller 17 contacts the driven rotation along with the spinning movement of conveying roller 15 with predetermined pressing force (with respect to the chucking power with paper P) with the high frictional layer 50 of conveying roller 15.In addition, the power of clamping paper P increases between conveying roller 15 and the driven voller 17, and it is better that the conveying of paper P becomes.

In addition, on the surface of each roller 17a of this driven voller 17, the damage that brings for the sliding-contact that relaxes with high frictional layer 50 and implemented low wearing and tearing such as for example fluororesin application and handled.

Utilize above conveying roller 15, bearing 26, drive division 30 and driven voller 17 etc. to constitute the delivery section (conveying device) 20 of ink-jet printer 1.

Then, with reference to Fig. 1, Fig. 2 the action of ink-jet printer 1 is described.Ink-jet printer 1 utilize paper feed roller 13 crampings be positioned at paper supply tray 11 topmost with paper P and downstream side send.What be sent arrives conveying roller mechanism 19 with paper P.Conveying roller mechanism 19 is cramping paper P between conveying roller 15 and driven voller 17, carries towards the below of printhead 21 constant speed by the paper feeding action that the rotation based on conveying roller 15 drives.Be delivered on the end face of diamond-type rib 25, the passing through swimmingly of below of printhead 21, and be printed 21 and print with high-quality with paper P.Being printed 21 the exit rollers 27 of being arranged paper portion 7 with paper P after printing discharges successively.

The transporting velocity of discharge roller mechanism 29 is set to faster than the transporting velocity of conveying roller mechanism 19, therefore carries with the state that has been applied in backward pull with paper P.But at conveying roller mechanism 19 and discharge roller mechanism 29 all during clamping paper P, this is with the transporting velocity decision of paper transporting velocity by conveying roller mechanism 19.Therefore, when utilizing discharge roller mechanism 29, conveying roller mechanism 19 to arrange paper and conveying simultaneously like this, this transporting velocity with paper is also determined by the transporting velocity of conveying roller mechanism 19.Therefore, can realize carrying correct and stable paper feeding (conveying) uniformly.

Herein, when the high frictional layer 50 at conveying roller 15 supported and carry with paper P, torsional interaction was in roller main body 16.So meeting is along the open directive effect stress of seam 80 (with reference to Fig. 8) of a pair of end face 61a, the 61b of the metallic plate that forms roller main body 16.When the seam 80 of roller main body 16 was opened, conveying roller 15 with paper P did not contact equably, produced to carry inequality.

But in the present embodiment, the roller main body 16 of conveying roller 15 has the metallic plate of the cinch mark of steel plate coiled material due to reeling to form by residual, and the face that forms interior all sides of coiled material becomes the cylindric of inner peripheral surface.The cinch mark of the metallic plate of steel plate coiled material is the warpage that becomes concave surface as the face of the inner peripheral surface of steel plate coiled material.That is the cinch mark of residual inner peripheral surface side warpage to roller main body 16 on the metallic plate that forms roller main body 16.

Therefore, cinch mark can be towards the open directive effect of the seam that makes roller main body 16 at least.Therefore, compare, can make the seam of roller main body 16 be difficult to open with the situation of the cinch mark of residual outer peripheral face side warpage towards roller main body 16.That is,,, can prevent that also seam from opening, the conveying roller 15 that obtains high delivery precision can be provided even if when effect has stress towards the open direction of seam that makes roller main body 16 according to present embodiment.

In addition, circumferential (bending direction) of roller main body 16 is identical with the coiling direction (rolling direction of metallic plate) of steel plate coiled material.Therefore, the direction of the warpage that causes of the bending direction that can make the metallic plate that forms roller main body 16 and cinch mark is consistent.Thus, the cinch mark of the metallic plate of formation roller main body 16 is towards the directive effect of the seam closure that makes roller main body 16.Therefore, can more effectively prevent the opening of seam of roller main body 16.

In addition, the Cylindorical rod by adopting hollow is compared significantly weight reduction as roller main body 16 with the situation of using solid shafting.In addition, compare as the situation of roller main body 16, can reduce requirement for the machinability of material with using solid shafting.Therefore, just can use the material of the material of harmful substance such as not leaded, can reduce carrying capacity of environment as roller main body 16.

In addition, be formed with high frictional layer 50 at conveying roller 15, driven voller 17 is configured in the position with these high frictional layer 50 butts.Therefore, the power of clamping paper P becomes big between above-mentioned conveying roller 15 and driven voller 17, and is better with the conveying of paper P.

In addition, the delivery section 20 of the present embodiment bearing 26 that possesses conveying roller 15 and this conveying roller 15 is supported.Therefore, the conveying roller 15 that utilizes bearing 26 to support can to obtain as above such high delivery precision also makes its rotation, can utilize high frictional layer 50 supportings and carries accurately and use paper P.In addition, the roller main body 16 by adopting hollow is compared with the situation of using solid shafting as conveying roller 15, can significantly alleviate the weight of delivery section 20, reduces carrying capacity of environment.

In addition, the ink-jet printer 1 of present embodiment can utilize delivery section 20 to carry accurately and use paper P, can be with high printing precision to printing processing with paper P.In addition, the roller main body 16 by adopting hollow is compared with the situation of using solid shafting as conveying roller 15, and significantly the weight of alleviator integral body can reduce carrying capacity of environment.

Then, the manufacturing installation of conveying roller 15 describes.

Fig. 4 is the schematic diagram of manufacturing installation of the conveying roller 15 of present embodiment.

As shown in Figure 4, manufacturing installation 100 constitutes, along direction configuration uncoiler 110, level(l)ing machine the 120, the 1st stamping machine 130 and the 2nd stamping machine 140.In addition, manufacturing installation 100 possess the not shown delivery section that will send from the metallic plate M of coiled material C uncoiling towards a direction and will process after Cylindorical rod from not shown cut-out portion that metallic plate M cuts off.

Uncoiler 110 is supported metallic plate M for pivoting by coiled material cylindraceous (steel plate coiled material) C that forms that reels towards rolling direction, and is used for coiled material C is carried out uncoiling.

Level(l)ing machine 120 possesses a plurality of working rolls 121 in the alternatively up and down configuration, and metallic plate M passes through between above-mentioned working roll 121 up and down, comes leveling metallic plate M thus.The level(l)ing machine 120 of present embodiment can not eradicated the cinch mark (warpage) due to the coiled material C of metallic plate M, cinch mark can be transferred to the degree that can be processed by the 1st stamping machine 130.

The 1st stamping machine 130 possesses formpiston (drift) 131 and former (punch die) 132, constitutes the shape that metallic plate M stamping-out is processed into regulation by punching press.

The 2nd stamping machine 140 possesses along a plurality of formers (air-bend die) 141,143 and formpiston (crooked formed punch) 142,144 and the patrix 145 and the counterdie 146 of a direction configuration, constitutes by punching press metallic plate M is carried out bending machining.Afterwards, utilize not shown delivery section that metallic plate M is intermittently carried towards a direction.And utilize different moulds to carry out bending machining (transmitting successively) successively, it is cylindric that metallic plate M is moved closer to.

Then, the manufacture method to conveying roller 15 describes.

At first, preparing thickness of slab for example is that the metallic plate M of cold-rolled steel sheet, plated steel sheet etc. about 0.8mm～1.2mm is by the coiled material C that reels along rolling direction.Afterwards, utilize the uncoiler 110 supporting coiled material C of manufacturing installation 100, make coiled material C do rotation and then with metallic plate M uncoiling around axle.The face C1 that becomes interior all sides of residual coiled material C from the metallic plate M of coiled material C uncoiling is that the face C2 of concave surface, outer peripheral face side is the state that the cinch mark that is circular-arc is seen in the side of convex surface.Metallic plate M after the uncoiling is carried to a direction (rolling direction) by not shown delivery section, arrives level(l)ing machine 120.

Metallic plate M quilt behind the arrival level(l)ing machine 120 is at a plurality of working rolls 121 levelings that dispose up and down, and cinch mark obtains adjusting.Thus, metallic plate M is flattened to the degree that can process for the 1st stamping machine 130, but that the face C1 of interior all sides of coiled material C is the cinch mark of concave surface is still residual to a certain extent.Metallic plate M after level(l)ing machine 120 planarizations is carried towards a direction by not shown delivery section, arrives the 1st stamping machine 130.

The metallic plate M that arrives the 1st stamping machine 130 carries out stamping-out processing by using the formpiston 131 and the punching press of former 132.In this stamping-out processing, the metallic plate M by the processing of the stamping-out shown in for example Fig. 5 (a), Fig. 5 (b) after the demoulding forms as mother metal.That is to say, with the mother metal of roller main body 16 that is metallic plate M bending machining become with the formpiston 131 shown in Fig. 5 (a) opposed above C2 to become outer peripheral face cylindric.

In this case, in blank operation, shown in Fig. 5 (b),, also preferably will form relatively the outer circumferential side as roller main body 16 along the top C2 on the limit of sliding of collapsing even if when forming collapse limit sd, shear surface sp, plane of disruption bs, burr (diagram slightly) on the metallic plate M after the demoulding.In other words, be preferably with the following C1 of the continuous metallic plate M of burr, plane of disruption bs interior all sides as roller main body 16.

Thus, when forming and to have seam 80 the roller main body 16 of (with reference to Fig. 8 (c) etc.) as a pair of end face 61a, the 61b of butt joint metallic plate M, that can avoid burr, plane of disruption bs concavo-convexly becomes obstacle and causes seam 80 to be opened.

Therefore, can provide the precision of the seam 80 that can improve roller main body 16, the conveying roller 15 of the high delivery precision of acquisition.In addition, burr is in the inner peripheral surface side of roller main body 16, can avoid outstanding from the outer peripheral face of roller main body 16, can save the operation of deburring and improves productivity.Certainly tool is not confined to above-mentioned formation, also can be other formation.

Fig. 6 is the plane that is carried out the metallic plate M of stamping-out processing by the 1st stamping machine 130.

As shown in Figure 6, on metallic plate M, by stamping-out be processed to form the band shape of extending along the continuous frame portion 66 of throughput direction (rolling direction), along the direction of intersecting with throughput direction flat part 60, link the linking part 67 of frame portion 66 and flat part 60.In the present embodiment, flat part 60 is roughly rectangle, minor face 60a and long limit 60b and rolling direction quadrature parallel with rolling direction after the demoulding.Utilize not shown delivery section intermittently to carry and repeat punching press metallic plate M, on the throughput direction of metallic plate M, equally spaced form flat part 60 and linking part 67 thus.

Carried by not shown delivery section by the metallic plate M after the processing of the 1st stamping machine 130 stamping-outs, arrive the 2nd stamping machine 140 shown in Figure 4.

Fig. 7 (a)～Fig. 7 (c), Fig. 8 (a)～Fig. 8 (c) is the side view of the bending operation that carries out of expression the 2nd stamping machine 140.

The flat part 60 that arrives the metallic plate M behind the 2nd stamping machine 140 is carried out bending machining by punching press towards the direction (rolling direction) that is parallel to minor face 60a shown in Figure 6.That is, so that carry out bending machining along the approaching mode of a pair of end face of long limit 60b, the 60b of the both sides of flat part 60.Afterwards, shown in Fig. 7 (a)～Fig. 7 (c), Fig. 8 (a)～Fig. 8 (c), so that pair of end forms cylindric in the face of the mode of putting and docking.

Particularly, at first, utilize the flat part 60 of the former (air-bend die) 141 shown in Fig. 7 (a) and formpiston (crooked formed punch) 142 stamped sheet metal M, both sides 62a, the 62b of flat part 60 bent to circular-arc (being preferably roughly 1/4 circular arc).In addition, in Fig. 7 (a), be convenient to understand for making each parts, above-mentioned parts are described on devices spaced apart ground between flat part 60, former 141 and the formpiston 142, and this interval reality does not exist, and flat part 60, former 141, formpiston 142 all are roughly driving fit at each contact site place.To this, among Fig. 7 described later (b), Fig. 7 (c), Fig. 8 (a)～Fig. 8 (c) too.

Herein, formpiston 142 be configured to coiled material C shown in Figure 4 in opposed as the face C1 (face of the downside of the flat part 60 among Fig. 7) of interior all sides.In addition, former 141 be configured to coiled material C shown in Figure 4 in opposed as the face C2 (face of the upside of Fig. 7 middle plateform portion 60) of outer circumferential side.Thus, both sides 62a, the 62b of flat part 60 are by to the face C1 lateral bending Qu Jiagong as the inner peripheral surface of coiled material C.

Then, behind a direction transferring metal plate M, utilize the central portion of the short side direction (bending direction) of the former (air-bend die) 143 of the 2nd shown in Fig. 7 (b) and 144 pairs of flat parts 60 of formpiston (crooked formed punch) of the 2nd to carry out punching press.So, in coiled material C shown in Figure 4,, flat part 60 is bent to circular-arc (being preferably roughly 1/4 circular arc) as the face C1 side of interior all sides.

Then, behind a direction transferring metal plate M, shown in Fig. 7 (c), at the inboard of flat part 60 configuration core 147.Use patrix 145 shown in Fig. 7 (c) and counterdie 146 afterwards, shown in Fig. 8 (a)～Fig. 8 (c), make each end face 61a, 61b of both sides 62a, 62b of flat part 60 approaching.

Herein, the external diameter of the core 147 shown in Fig. 7 (c) and Fig. 8 (a)～Fig. 8 (c) equates with the internal diameter of the roller main body 16 of the hollow cylindrical of formation.In addition, shown in Fig. 7 (c), the radius of the radius of the stamping surface 146c of counterdie 146 and the stamping surface 145a of patrix 145 equates with the radius of the external diameter of the roller main body 16 of considering the grind amount respectively.In addition, shown in Fig. 8 (a)～Fig. 8 (c), counterdie 146 divides pattern for pair of right and left, and this minute pattern 146a, 146b are constituted lifting independently respectively.

That is,, shown in Fig. 8 (a), make the branch pattern 146a and the patrix 145 in left side approaching like that, a side of flat part 60 is carried out punch process, it is bent to roughly semi-circular shape from the state shown in Fig. 7 (c).In addition, patrix 145 is same with counterdie 146, also be divided into pair of right and left divide pattern (with reference to die joint 145b), when the operation of carrying out shown in this Fig. 8 (a), the patrix that also can make same side with divide pattern 146a approaching.

Then, shown in Fig. 8 (b), make core 147 (can make the approaching degree of end face 61b of the end face 61a and the opposite side of a side) to patrix 145 side shiftings a little, and make the branch pattern 146b of opposite side and patrix 145 approaching, opposite side to flat part 60 carries out punch process, and it is bent to roughly semi-circular shape.

, as Fig. 8 (c) shown in, make core 147 and a pair of minute pattern 146a, 146b all with patrix 145 approaching, form roller main body cylindraceous (hollow tube) 16 thereafter.Under this state, end face 61a, the 61b of the left and right sides becomes the state of opposed mutually and butt joint.That is, approaching mutually as end faces of both sides 61a, the 61b of the flat part 60 of the metallic plate M of base material for this roller main body 16 cylindraceous, between above-mentioned end face 61a, 61b, form seam., become the inner peripheral surface of roller main body 16 herein, become the outer peripheral face of roller main body 16 as the C2 of the face of the outer circumferential side of coiled material C as the face C1 of interior all sides of coiled material C shown in Figure 4.Like this, form roller main body 16 in the mode that flat part 60 is wound on the core 147.

Fig. 9 is expression progressively forms flat part 60 metallic plate M cylindraceous via the operation shown in Fig. 7 (a)～Fig. 7 (c), Fig. 8 (a)～Fig. 8 (c) a plane.

As shown in Figure 6, metallic plate M after the demoulding arrives the 2nd stamping machine 140 shown in Figure 4, intermittently carry to a direction, and utilize the operation shown in Fig. 7 (a)～Fig. 7 (c), Fig. 8 (a)～Fig. 8 (c) successively flat part 60 to be carried out bending machining (transmitting stamping procedure successively) by punching press.Therefore, as shown in Figure 9, the flat part 60 that arrives the 2nd stamping machine 140 moves closer to cylindric along with the place ahead of the throughput direction that relies on metallic plate M.Flat part 60 is formed cylindric after, cut off linking part 67 by not shown cut-out portion, thereby form the roller main body 16 of hollow cylindrical.

Then, in the present embodiment,, reduce deflection, carry out the centreless grinding operation for the roundness of the roller main body 16 that improves formation.In this grinding step, for example as shown in figure 10, use the outer peripheral face 16a of the emery wheel parts GD pair roller main body 16 that forms cylindric (or cylindric) to grind.

Separate external diameter than roller main body 16 little between between 2 emery wheel parts GD of configuration this roller main body 16 of configuration, become the outer peripheral portion state of contact of roller main body 16 and 2 emery wheel parts GD.Then, 2 emery wheel parts GD are for example rotated to equidirectional.By the rotation of these 2 emery wheel parts GD, between each emery wheel parts GD and roller main body 16, produce frictional force.

In addition, as 2 emery wheel parts GD, the preferred size that forms length direction (short transverse of cylinder) the emery wheel parts bigger than roller main body 16 that use are so that the integral body of the length direction of pair roller main body 16 is ground simultaneously.In addition, when emery wheel parts GD rotated, in order to ensure the surplus on the length direction of roller main body 16, the mode that preference contacts with 2 emery wheel parts GD as the integral body with length direction was in the central portion configuration roller main body 16 of for example length direction of emery wheel parts GD.

Utilization is by the frictional force that rotation produced of emery wheel parts GD, and roller main body 16 is rotated towards the direction opposite with the direction of rotation of these emery wheel parts GD, and grinds the outer peripheral face 16a of this roller main body 16.Therefore, the roughly whole quilt of the outer peripheral face 16a of roller main body 16 has no to omit ground and grinds, and compares before the grinding step, and it is better that the roundness of roller main body 16 becomes.

In addition, in above-mentioned punch process, grinding step, preferably make between both ends of the surface 61a, the 61b of flat part 60 not have the gap, that is, make the mutual butt of both ends of the surface 61a, 61b.Yet making roundness, the departure of the roller main body 16 that obtains well and fully eliminate this gap is difficulty comparatively, forms the gap that has to a certain degree under reality.

For this seam 80, the outer peripheral face of above-mentioned flat part 60 is identical size (width) with inner peripheral surface, and shown in Figure 11 (b), the distance between a pair of end face 61a, 61b is broad relatively in the outer peripheral face 16a of roller main body 16 side, and is narrow relatively in inner peripheral surface 16b side thus.

Then, pair roller main body 16 applies electroplating processes (electroplating work procedure).Utilize this electroplating processes to form electrodeposited coating at inner and outer circumferential surfaces, end face 61a, the 61b of roller main body 61.In addition, even if adopt SECC etc. for example to be pre-formed the steel plate of electrodeposited coating, owing to make the base material of steel plate expose by end face 61a, 61b being carried out stamping-out processing, corroded easily, therefore need form sufficient electrodeposited coating at end face 61a, 61b by this operation.Thus, after the roller main body 16 that forms as Cylindorical rod involved in the present invention, form high frictional layer 50 shown in Figure 3 on the surface of this roller main body 16.

As the formation method of this high frictional layer 50,, preferably adopt dry process in the present embodiment though can adopt dry process and damp process (or method of both dual-purposes).Particularly, at first,, prepare resin particle and inorganic particulate as the formation material of high frictional layer 50.As resin particle, preferably use constitute by epoxylite, polyester resin etc., diameter is the particulate about 10 μ m.

In addition, as inorganic particulate, preferably use aluminium oxide (aluminium oxide; Al ₂O ₃), carborundum (SiC), silica (SiO ₂) ceramic particle that waits.Wherein, the aluminium oxide hardness ratio is higher, can bring into play the effect that improves frictional force well, and less expensive and help reducing cost, thereby is more preferably.Therefore, used aluminium oxide particles as inorganic particulate in the present embodiment.

As this aluminium oxide particles, use the aluminium oxide particles that is adjusted to predetermined particle diameter distribution through break process.By making aluminium oxide particles through break process, the end of this aluminium oxide particles becomes more sharp-pointed, brings into play high frictional force by this sharp-pointed end.

In addition,, in the present embodiment, be adjusted to particle diameter more than 15 μ m in the scope below the 90 μ m, and be 45 μ m as the average weighted particle diameter (average grain diameter) in footpath, center as this aluminium oxide particles.

That is, in the present invention, as aluminium oxide particles (inorganic particulate), use its average grain diameter (center footpath) than above-mentioned seam 80 the outer peripheral face side apart from the bigger particle of d1 (30 μ m).In addition, especially distribute (particle size range), preferably contain little than the outer peripheral face side of seam 80 apart from d1 for its particle diameter, and than inner peripheral surface side apart from the big particle of d2 (10 μ m).And then the minimum grain size during this particle diameter distributes is preferably than the pair of end portions 61a in the seam 80, beeline, for example inner peripheral surface side bigger apart from d2 between 61b.

After being ready to such resin particle and inorganic particulate, at first, pair roller main body 16 applies above-mentioned resin particle.That is, roller main body 16 is disposed at is coated with in the tankage (not shown), the state with monomer for example is in-(bearing) current potential this roller main body 16 afterwards.

Then, the frictional electrification rifle that uses Taic coating device (not shown) is to roller main body 16 spraying (ejection) resin particles, makes simultaneously that this spray particle (resin particle) is charged to be+(just) high potential.So this charged resin particle is attracted to the outer peripheral face of roller main body 16, form resin molding.

Herein, regional corresponding by the resin molding that forms of spraying resin particle with the formation of high frictional layer 50 shown in Figure 3.That is, be not that the total length that spreads all over roller main body 16 forms resin molding, but for example the both ends of roller main body 16 covered with adhesive tape etc., thereby only form resin molding at the central portion of having removed beyond the both ends.That is to say, only the conveying roller 15 that constitutes by this roller main body 16, at least be the corresponding zone of central portion with the zone that contacts with paper P of being carried, optionally form resin molding 51.In addition, in Figure 12 (a) and Figure 12 described later (b), (c), omit diagram for seam 80.

Faint static on the resin molding 51 about remaining after carrying out spray-coating+0.5KV.In addition, when carrying out this spray-coating, pivot, on its full week, form the roughly resin molding 51 of uniform thickness by making roller main body 16.About the thickness of this resin molding 51, can for example form about 10 μ m～30 μ m with reference to the powder footpath of above-mentioned aluminium oxide particles.About above-mentioned thickness, spray volume that can be by particle and ejection time etc. are suitably adjusted.

Then, take out the roller main body 16 that is formed with this resin molding 51 tankage, be transferred to shown in Figure 13 other by transfer robot (not shown) and be coated with tankage 90 from above-mentioned being coated with.Be coated with on the tankage 90 at this, be provided with a pair of rotary driving part 91,91 in its underpart, above-mentioned rotary driving part 91,91 is provided with the chuck 92 that is used for approximate horizontal ground backing roll main body 16.

Afterwards, make the both ends maintenance of roller main body 16 and be fixed on chuck 92,92, and then make chuck 92,92 rotations by rotary driving part 91.Thus, make roller main body 16 rotate driving lentamente with for example low speed about 100rpm～500rpm along it.In addition, for roller main body 16, certainly supporting is for tilting a little.

In addition, be coated with on the tankage 90, disposing corona guns (Corona Gun) 93 at an upper portion thereof, this corona guns 93 can be on axle 94 in Figure 13 left and right directions move.In addition, be provided with exhaust gear 90a in the bottom that is coated with tankage 90.Thus, in being coated with tankage 90, form towards below air-flow slowly.In addition, can suitably set the attraction air quantity of this exhaust gear 90a.

Constitute prerequisite with this, make roller main body 16, and blow out above-mentioned aluminium oxide particles 95 from corona guns 93 spraying around its rotation, make thus aluminium oxide particles 95 optionally Electrostatic Absorption on the resin molding 51 that is formed at roller main body 16.Aluminium oxide particles optionally is adsorbed in the process on the resin molding 51, and resin molding 51 is identical with forming, and available adhesive tape etc. cover the both ends of roller main body 16 to carry out.

When this electrostatic spraying, be set at: the surface potential of chuck 92 and rotary driving part 91 and the current potential of roller main body 16 about equally, and the inner face current potential that is coated with tankage 90 is electroneutral and becomes roughly zero potential.Aluminium oxide particles 95 from corona guns 93 can not be attracted to roller main body 16 position in addition.For the inner surface current potential that this is coated with tankage 90 keeps electroneutral, preferably using inner surface resistance for example is 10 ¹¹Steel plate manufacturing about Ω is coated with tankage 90.

Then, setting the current potential put on corona guns 93 is zero V, and to set the air pressure that supplies to this corona guns 93 be about 0.2Mpa.Then, this corona guns 93 is moved along the left and right directions among Figure 13, spray the roughly aluminium oxide particles 95 of zero potential simultaneously from the top, aluminium oxide particles 95 falls naturally in deadweight effect lower edge vertical.

So, as mentioned above, for the resin molding 51 of roller main body 16, form by electrostatic spraying, therefore remaining have faint static (approximately+0.5KV), by this static with aluminium oxide particles 95 almost evenly Electrostatic Absorption at the complete cycle of resin molding 51.Thus, the aluminium oxide particles 95 of Electrostatic Absorption to be to enter the state on resin molding 51 surfaces with resin molding 51 surperficial butts and then a part, with this resin molding 51 as the outer peripheral face of binding agent attached to roller main body 16.

Here, in the present embodiment, the inner face current potential that is coated with tankage 90 is owing to electroneutral becomes roughly zero potential, and the air-flows that are coated with in the tankage 90 form downwards slowly airflow flowing, thereby aluminium oxide particles 95 falls downwards naturally along vertical under its deadweight effect.Fall direction below, around the rotation lentamente of its axle, thereby scattered aluminium oxide particles 95 almost evenly by the roller main body 16 of horizontal supporting at the outer peripheral face of this roller main body 16.

Therefore, especially aluminium oxide particles 95 is equably attached to the surface of the resin molding 51 that is not covered, and thus on roller main body 16, in the central in the resin molding 51 of portion, aluminium oxide particles (inorganic particulate) 95 disperses also to expose shown in Figure 12 (b).That is, aluminium oxide particles 95 because of Electrostatic Absorption power during with resin molding 51 butts, is in that a part enters into this resin molding 51, all the other are from the outstanding state in the surface of resin molding 51.At this moment, owing to become the state that the surface of aluminium oxide particles 95 opposed roller main bodys 16 vertically erects easily, so aluminium oxide particles 95 evenly distributed, and nearly all is that sharp-pointed end (top) is adhered to toward the outer side.

Therefore, aluminium oxide particles 95 is by bringing into play high frictional force from outstanding end, the surface of resin molding 51.Here, aluminium oxide particles 95 is in order to bring into play necessary and enough frictional force with respect to usefulness paper P, and preferred aluminium oxide particles 95 area shared with respect to the area of resin molding 51 is 20%～80%.

In addition, for the coating (distribution) of this aluminium oxide particles 95,, be not limited to the coating carried out based on the electrostatic spraying method, but also for example use coating (distribution) method of spray gun as long as aluminium oxide particles 95 is scattered lentamente towards vertical below.

Thus, make aluminium oxide particles 95 scatter attached to resin molding 51 on after, with about 180 ℃～300 ℃ temperature with these roller main body 16 heating about 20 minutes～30 minutes, sintering resin molding 51 and make it to solidify.Thus, aluminium oxide particles 95 is fixed in roller main body 16.Thus, shown in Figure 12 (c), formation aluminium oxide particles (inorganic particulate) 95 disperses to be exposed to the high frictional layer 50 in the resin molding 51, obtains conveying roller involved in the present invention 15.

In addition, in the present embodiment,, also can carry out certainly same being coated with in the tankage though implement the coating (spraying) of resin particle and the coating (spraying) of aluminium oxide particles (inorganic particulate) with the different tankages that is coated with.

When forming high frictional layer 50 like this, the groove that can form because of the gap between end face 61a, the 61b of flat part 60 in seam 80 especially, main oxidized aluminum particulate 95 landfills in the gap between end face 61a, 61b.

That is, as aluminium oxide particles 95, use its average grain diameter greater than seam 80 the outer peripheral face side apart from d1, so most can not the entering in the seam 80 of aluminium oxide particles 95 is attached on the outer peripheral face of roller main body 16 via resin molding 51 as shown in figure 14.Thereby, on seam 80, no matter whether between end face 61a, the 61b of flat part 60, form the gap, cover on this gap by making aluminium oxide particles 95, will can not form groove in fact because of this gap.

In addition, as aluminium oxide particles 95, since use contain less than seam 80 the outer peripheral face side apart from d1 (30 μ m) and greater than the distribute aluminium oxide example of (particle size range) of the particle diameter in the inner peripheral surface side apart from the particle 95a of d2 (10 μ m), so such particle 95a enters into the gap that is formed at seam 80 and residues in wherein, avoids forming the groove because of seam 80 thus effectively.

In addition, in use etc., even if go up the power of effect, because the aluminium oxide particles 95a that enters wherein can overcome this power, so suppressed the distortion of roller main body 16 (conveying roller 15) towards the direction in constriction gap in roller main body 16 (conveying roller 15).Therefore, for the conveying roller mechanism 19 that possesses this conveying roller 15, avoided conveying inequality because of the distortion of conveying roller 15.

And then, as aluminium oxide particles 95, minimum grain size during its particle diameter distributes adopts than the beeline between a pair of end face 61a, 61b in the seam 80, the particle diameter bigger apart from d2 of inner peripheral surface side just, therefore set aluminium oxide particles 95 and when forming high frictional layer 50, aluminium oxide particles 95 can not pass the gap that is formed at seam 80 and enter in the roller main body 16 when surface in roller main body 16.Therefore, alleviate the processing that waits with in the after-purification roller main body 16, can correspondingly improve productivity.

Through above operation, shown in Fig. 3 (a), formed aluminium oxide particles and in resin molding, disperseed the high frictional layer 50 that exposes, thereby obtained conveying roller 15.

As mentioned above, according to present embodiment, because that conveying roller 15 forms is cylindric, so, can realize the lighting of conveying roller 15 for the situation of the solid conveying roller of use.The ink-jet printer 1 of lightweight can be provided thus.In addition, cylindric by forming, can realize the cost degradation of conveying roller 15.And then, because conveying is set at the outer peripheral face of conveying roller 15 (roller main body 16) as the high frictional layer 50 of the record-paper P of pumped (conveying) medium, so can guarantee high delivery precision, and can guarantee high printing precision.

Technical scope of the present invention is not limited to above-mentioned embodiment, can suitably append change in the scope that does not break away from purport of the present invention.

For example, in the above-described embodiment, roller main body 16 for example forms as mother metal with the steel plate coiled material of the metallic plate of coiling galvanized steel plain sheet, corrosion resistant plate etc., but not limited thereto.For example can also flat metallic plate as mother metal, form and the above-mentioned flat part 60 unidimensional metallic plate of similar shape almost by this flat metal plate, and this metallic plate processed form roller main body 16.Therefore, for example in above-mentioned explanation or following record, even if it is also applicable that flat part 60 is replaced with this metallic plate.

In addition, for example also can on the part of the seam 80 that is formed at roller main body 16, shown in Figure 15 (a), opening 170 be set like that.

Be formed at the seam 80 of roller main body 16, shown in Figure 15 (b), become interior all side driving fits of a pair of end face 61a, 61b, the groove shape that outer circumferential side separates.Perhaps a pair of end face 61a, the 61b of seam 80 butt not each other sometimes, end face 61a, 61b separate a little, form the gap.And, form because this seam 80 spreads all over the total length of conveying roller 15, thus when the lubricating grease L that supplies with to bearing 26 attached to the surface of conveying roller 15 on the time, lubricating grease L can be mobile along seam 80 propagation because of capillarity.Especially in order to improve the intensity of conveying roller 15, reduce seam 80 (the ultimate range d1 of end face 61a, 61b) more, the capillarity of lubricating grease L is strong more, and lubricating grease L flows along seam 80 easily.

Therefore, shown in Figure 15 (c), opening 170 is set in the part of the seam 80 that is formed at roller main body 16.This opening 170 is formed by 176,177 of the notch that is arranged at a pair of end face 61a, the 61b that form seam 80 respectively shown in Figure 15 (c).When butt joint end face 61a, 61b, more than the ultimate range d2 between the notch 176,177 for example is set to about 1mm, as opening 170 performance functions.

Opening 170 among the seam 80 that the total length that spreads all over conveying roller 15 (roller main body 16) forms, is arranged on the zone the zone of removing the zone that is formed with high frictional layer 50 and being supported on bearing 26.That is to say that high frictional layer 50 is formed on the substantial middle portion of conveying roller 15, and the both end sides of conveying roller 15 is supported on the bearing 26, therefore 2 openings 170 are set on conveying roller 15 at least.

It is to arrive high frictional layer 50 for fear of the lubricating grease L (lubricating oil) that supplies with (coating) to bearing 26 along seam 80 (gap of end face 61a, 61b) that opening 170 is set.That is, opening 170 is set, has stoped the capillarity of lubricating grease L by a part in seam 80.Particularly, between the zone by zone that is supported on bearing 26 in seam 80 and the high frictional layer 50 of formation opening 170 is set, avoids lubricating grease L to arrive high frictional layer 50.And, by adjusting the size (the ultimate range d2 that pair of notches portion is 176,177) of opening 170, can stop the capillarity of lubricating grease L reliably.

In addition, be not limited to the notch 176,177 that is formed for forming opening 170 at a pair of end face 61a, each end face of 61b of forming seam 80.That is to say, shown in Figure 15 (d), also can utilize notch 178 and end face 61b to form opening 170 only at a side (for example end face 61a) the formation notch 178 of a pair of end face 61a, the 61b that form seam 80.In addition, the shape as opening 170 is not limited to rectangle, also can be circle etc.

In addition, also the shape that is formed at the seam 80 of roller main body 16 can be formed the shape shown in Figure 16 (a).That is, the 1st end face 274 of seam 80 and the 2nd end face 275 are in contact with one another in the outer peripheral face 271a of roller main body 271 side.Gap between the 1st end face 274 and the 2nd end face 275 increases towards inboard width gradually from radial outside.In addition, the shape of the 1st end face 274 and the 2nd end face 275 is except that bending part 85, and the total length that spreads all over roller main body 271 forms same shape.

In addition, the 1st angle [alpha] that forms by the 1st end face 274 and outer peripheral face 271a, and the 2nd angle beta that forms of the 2nd end face 275 and outer peripheral face 271a all form less than 90 °.

The 1st end face 274 and the 2nd end face 275 of seam 80 are in contact with one another in outer peripheral face 271a side, the smoothness of the outer peripheral face 271a side that has improved at connecting portion 276.Therefore, even if conveying roller 15 rotations, its outer peripheral face also can stably contact with record-paper P.Therefore, can be with high accuracy feeding recordable paper P.

Shown in Figure 16 (b), the shape of seam 80 also can form the 1st angle [alpha] that forms by the 1st end face 274 of seam 80 and outer peripheral face 271a less than 90 °, the 2nd angle beta that forms by the 2nd end face 275 and outer peripheral face 271a in the size more than 90 °.That is, the 1st end face 274 in the connecting portion 276 and the 2nd end face 275 also can adopt the shape that makes progress and tilt to the direction of stipulating in week.

In addition, the shape of seam 80 can form through following operation.That is, after utilizing the stamping-out that transmits successively in the punch process to be processed to form metallic plate 270, the 1st end face 274 and the 2nd end face 275 of metallic plate 270 are implemented end face adjustment processing, adjust the 1st end face 274 and the 2nd end face 275 gradient with respect to outer peripheral face 271a.

Shown in Figure 16 (c), utilize punch process to adjust the 1st end face 274 and the 2nd end face 275 gradient with respect to outer peripheral face 271a.The 1st angle [alpha] of utilizing this adjustment to make to form by the 1st end face 274 and outer peripheral face 271a, and the 2nd angle beta that forms by the 2nd end face 275 and outer peripheral face 271a all less than 90 °.

Therefore, when being shaped roller main body 271 cylindraceous in that metallic plate 270 is carried out bending machining, the 1st end face 274 and the 2nd end face 275 are in contact with one another in outer peripheral face 271a side at least.

In addition, above-mentioned Figure 16 (a) and Figure 16 (b) but shown in the also formation that contacts with a part of face of the 2nd end face 275 of the part of the 1st end face 274 for example of formation.For example when the formation corresponding with Figure 16 (a) described, shown in Figure 17 (a), also can adopt the formation that contacts with the 2nd end face outer edge mutual face of 275a as the 1st end face outer edge 274a of the part of the 1st end face 274 as the part of the 2nd end face 275.That is, in seam 80, there are not gap to outer peripheral face 271a side opening, recess etc.Can when conveying roller 15 rotation, keep contacting of outer peripheral face 271a and record-paper P thus all the time.In addition, because the 1st end face outer edge 274a contacts with the 2nd end face outer edge mutual face of 275a, so improved the intensity of roller main body 16, especially improved near the intensity of seam 80.Even if the power that pair roller main body 16 applies bending, reverses also can avoid the 1st end face 274 and the 2nd end face 275 to be separated from each other.

Between the 1st end face inner edge portion 274b and the 2nd end face inner edge portion 275b, be formed with gap 277.Gap 277 becomes towards the inner peripheral surface 271b side shape of broadening gradually.The 1st angle [alpha] 1 that is formed by the 1st end face inner edge portion 274b and inner peripheral surface 271b, and the 2nd angle [alpha] 2 that formed by the 2nd end face inner edge portion 275b and inner peripheral surface 271b all than 90 ° greatly.

In addition, when the formation corresponding with Figure 16 (b) described, shown in Figure 17 (b), between the 1st end face inner edge portion 274b and the 2nd end face 275, be formed with the 2nd gap (gap) 277A.The 2nd gap 277A becomes towards the inner peripheral surface 271b side shape of broadening gradually.1 to 90 ° of the 1st angle [alpha] that is formed by the 1st end face inner edge portion 274b and inner peripheral surface 271b is big, is below 90 ° by the 2nd end face 275 with the 3rd angle [alpha] 3 that inner peripheral surface 271b forms.That is, the 1st end face 274 in the seam 80 (and the 2nd end face 275) becomes the shape that makes progress and tilt to the direction of stipulating in week.When making conveying roller 15 and during feeding recordable paper P,, also be difficult to cause the 1st end face 274 to separate with the 2nd end face 275 even if when abutment joint 80 applies the active force that is accompanied by conveying in rotation on the direction of this inclination.Thus, can suppress to worry to be accompanied by and carry and deformation that produce, conveying roller 15, distortion etc.

In addition, at the both ends of roller main body 16 (conveying roller 15), as mentioned above in one side or two square one-tenth be useful on the holding section that links with multiple binding parts such as feed drive gear 35 shown in Figure 2, internal gear 39.For example as Figure 18 and shown in Figure 19, can be in the opposed position of the roller main body 16 that constitutes by pipe cylindraceous (hollow tube), promptly limit 2 of diameter of roller main body 16 form and form through hole 71a, 71a on the face respectively, form and comprise the connecting hole (holding section) 71 that this a pair of through hole 71a, 71a form.According to this connecting hole 71, can utilize axle, pin etc. (not shown) to fix the binding parts 72 of gear etc.

In addition, shown in Figure 20 (a) and Figure 20 (b), can also form the holding section 73 of D breach (D cut) shape in the end of roller main body 16.This holding section 73 is formed at the end of hollow tube cylindraceous (roller main body 16), and shown in Figure 20 (a), its part has and is cut into rectangular-shaped opening 73a when overlooking, and thus, shown in Figure 20 (b), the profile of end sides forms outward appearance D shape.

Therefore, by binding parts (not shown) such as gear are engaged with the holding section 73 of this outward appearance D shape, these binding parts can be installed in roller main body 16 (conveying roller 15) with respect to roller main body 16 with dallying.In addition,, be formed with the opening 73a of the groove shape that is communicated with the internal holes of hollow tube (roller main body 16), thereby, also can be installed on to 16 idle running of opposed roller main body roller main body 16 linking parts by utilizing this opening 73a about this holding section 73.Specifically, on the binding parts, form protuberance, make this protuberance be embedded in opening 73a, thereby can avoid idle running.

In addition, shown in Figure 20 (c) and Figure 20 (d), can also form holding section 74 in the end of roller main body 16 with groove 74a and D notch part 74b.In this holding section 74, D notch part 74b is formed on the outer end of roller main body 16, and groove 74a is formed on the inboard of D notch part 74b.Shown in Figure 20 (c), groove 74a be pair roller main body 16 along its circumferentially excision roughly half and form.D notch part 74b has in the outside of groove 74a along the opening 74c that extends with the direction of this groove 74a quadrature, has a pair of bending sheet 74d, 74d in the both sides of this opening 74c.That is, shown in Figure 20 (d), by with a pair of bending sheet 74d, the 74d bending central shaft side to roller main body 16, making with this bending sheet 74d, part that 74d is corresponding becomes from the state of the outer peripheral face depression of the circle of roller main body 16.

Therefore, engage with groove 74a or engage with D notch part 74b by the binding parts (not shown) that make gear etc., can be with these binding parts can opposed roller main body 16 (conveying roller 15) not install rotatably.In addition, in this holding section 74, utilize the opening 74c that is formed between bending sheet 74d, can will link parts can not install on opposed roller main body 16 idle running ground.Particularly, by forming protuberance, make this protuberance and opening 74c chimeric linking on the parts, can avoid dallying.

In addition, shown in Figure 20 (e) and Figure 20 (f), can also form holding section 75 in the end of roller main body 16 with groove 75a and opening 75b.In this holding section 75, opening 75b is formed on the outer end of roller main body 16, and groove 75a is formed on the inboard of opening 75b.Shown in Figure 20 (e), groove 75a cuts away circumferentially along it by pair roller main body 16 that roughly half forms.Opening 75b is cut into the plane in the outside of groove 75a with the part of roller main body 16 to look rectangular shape, and shown in Figure 20 (f), the profile of end sides forms the opening that is the D shape in appearance thus.

Therefore, engage with groove 75a or engage, these binding parts can not installed with opposed roller main body 16 (conveying roller 15) with dallying with the position that is the D shape in appearance that forms by opening 75b by the binding parts (not shown) that make gear etc.In addition, this holding section 75 is identical with the holding section 73 shown in Figure 20 (a) and Figure 20 (b), also can the binding parts can not installed with opposed roller main body 16 with dallying by utilizing opening 75b.

For forming such connecting hole 71, holding section 73,74,75, can also be to punch process flat part 60 and the roller main body 16 that obtains further applies machining and waits and carry out.But can append manufacturing procedure in addition this moment because pair roller main body 16 forms the holding section, causes the decrease in efficiency of cost, time.Therefore, in manufacture method of the present invention, pair roller main body 16 is carried out before the punch process in the 2nd stamping procedure, the expansion holding section that will become the holding section by the punch process of the 1st stamping procedure is pre-formed at flat part 60, in the 2nd stamping procedure, this flat part 60 carried out punch process afterwards and when forming roller main body 16, the holding section also forms simultaneously.

Particularly, when the metallic plate M stamping-out that will be wound into the coiled material shape is processed into the tabular flat part 60 of elongated essentially rectangular, when large-scale metallic plate M is processed into small-sized flat part 60 from this, form the expansion holding section of incision-like, tab shape, poroid or groove shape etc. in the end of the flat part 60 that obtains.

For example, shown in Figure 21 (a), process a pair of through hole 71a, 71a at the assigned position of the end of flat part 60, with them in advance as launching holding section 76a, making a pair of through hole 71a, 71a opposed by this flat part 60 is carried out punch process thus, can form Figure 18 and connecting hole 71 shown in Figure 19.

In addition, shown in Figure 21 (b), by the end of flat part 60 is cut into the regulation shape and in advance as the expansion holding section 73c that is made of the 73b of pair of notches portion, 73b, again this flat part 60 is carried out punch process, can form the holding section 73 shown in Figure 20 (a) and Figure 20 (b).

And then, shown in Figure 21 (c), in advance as launching holding section 76b, again this flat part 60 is carried out punch process and can form the holding section 74 shown in Figure 20 (c) and Figure 20 (d) by the regulation shape is cut in the end of flat part 60.That is,,, can form holding section 74 by being pre-formed the 74e of pair of notches portion (recess), 74e and a pair of tab 74f, 74f as launching holding section 76b.Wherein, in this embodiment, after flat part 60 is carried out punch process, owing to a pair of tab 74f, 74f inwards need be carried out Bending Processing and form bending sheet 74d, so the cost of manufacturing procedure aspect, the time validation is not enough or deficiency a little.

Therefore, shown in Figure 21 (d), reservation shape is cut in the end of flat part 60 forms and launch holding section 76c, by this flat part 60 is carried out punch process, and can form the holding section 75 shown in Figure 20 (e) and Figure 20 (f).Promptly, form the 75c of pair of notches portion (recess), 75c and a pair of tab 75d, 75d, as launching holding section 76c thus can form holding section 75.In this embodiment, when flat part 60 was carried out punch process, a pair of tab 75d, 75d also bent to circular-arc, thereby can form the opening 75b shown in Figure 20 (b) between this tab 75d, 75d.Therefore, need not the roller main body 16 that forms by punch process is further appended processing, thus, can fully improve cost, the time validation of manufacturing procedure aspect.

Herein, in the example shown in Figure 21 (b)～(d), the mode so that the holding section 73,74,75 shown in Figure 20 (a)～Figure 20 (f) forms across seam 80 forms expansion holding section 73c, 76b, 76c at the both ends of flat part 60.Like this, launch holding section 73c, 76b, 76c, can make the seam 80 of formed roller main body 16 shorter than the length of this roller main body 16 by forming at both ends.Therefore, the local butt of end 61a, 61b is interfered the distortion of caused roller main body 16 in the time of can suppressing to form seam 80.

In addition, the present invention is not limited thereto, shown in Figure 22 (a)～(c), also can be form at the both ends of flat part 60 and launch the holding section, and formation launches the holding section near the center line of its width (bending direction).That is, shown in Figure 22 (a),, can form holding section shown in Figure 180 73 by form the expansion holding section 76d that constitutes by elongated rectangular-shaped otch in the end.In addition, by forming the expansion holding section 76e that the otch by T word shape shown in Figure 22 (b) constitutes, can form the holding section 74 shown in Figure 20 (c) and Figure 20 (d), and then, by forming the expansion holding section 76f that constitutes by the otch of T word shape roughly shown in Figure 22 (c), can form the holding section 75 shown in Figure 20 (e) and Figure 20 (f).

Like this, if will launch the 76d～76f of formation portion be formed on center line on the bending direction near, then can form by above-mentioned expansion and form the 76d～76f of portion and the holding section 73～75 that obtains with higher precision.

As mentioned above, in the manufacture method of the conveying roller 15 of present embodiment, when utilizing punch process when large-scale metallic plate (the 2nd metallic plate) M forms small-sized metallic plate (the 1st metallic plate) 60, also form simultaneously and launch the holding section, and then when metallic plate (the 1st metallic plate) 60 is carried out punch process, can form holding section 71,73,74,75 from launching the holding section, therefore after forming roller main body 16, need not to append in addition the manufacturing procedure that is used to form the holding section.Therefore, save the cost, the time that bring because of the manufacturing procedure of appending, the cost of conveying roller 15 self is significantly cut down, also improved productivity.Especially, with large-scale metallic plate miniaturization the time, launch the holding section owing to can unify to form, so can further simplify working process.

In addition, shown in Figure 11 (a), in the related conveying roller 15 of present embodiment (roller main body 16), though its seam 80 is formed central axes with the roller main body 16 that is made of hollow tube cylindraceous, but the present invention is not limited thereto, for example also the seam that is formed on as between the pair of end portions of the flat part 60 of base material can be formed: on the outer peripheral face of cylindrical pipe (roller main body), with the straight line of the central axes of this cylindrical pipe on, do not overlap with this straight line, and only overlap with one or more points with line segment.

Particularly, shown in Figure 23 (a),, also can form, along its circumferential extension, and extend to the other end from an end of roller main body 16 at the outer peripheral face of roller main body 16 in not parallel and mode that intersect with it with the central shaft 16c of roller main body 16 as seam 81.In order to form such seam 81, as the metallic plate that becomes base material, do not form elongated rectangular-shaped flat part 60, and shown in Figure 23 (b), form the tetragonal flat part 60a of slender and parallel and carry out punch process in the mode that the straight line shown in the symbol 16d becomes central shaft.Thus, obtain the roller main body 16 shown in Figure 23 (a), seam 81 is not parallel with central shaft 16c.

In addition, in the roller main body 16 shown in Figure 23 (a), its seam 81 forms from the end to end of roller main body 16, only turns over less than a week on its side face.This is owing to the cause of carrying out easily the punch process of flat part 60a.But also can shown in Figure 23 (c), seam 82 be formed from the end to end of roller main body 16, turning over more than the week on its side face, promptly rotating with helical form.At this moment, as the metallic plate that becomes base material, as long as with among the tetragonal flat part 60a of slender and parallel shown in Figure 23 (b), angle θ deflection acute angle sets.

In addition, shown in Figure 24 (a), also seam 83 can be formed the wavy wire that the curve by sine wave etc. constitutes.For forming such seam 83, as the metallic plate that becomes base material, shown in Figure 24 (b), use the essentially rectangular shape be elongated and its two side's long limit to form the flat part 60b of wavy wire, the mode that becomes central shaft according to the straight line shown in the symbol 16d is carried out punch process.In addition, for a pair of long limit that forms wavy wire, for make above-mentioned long limit closer to each other by punch process, certainly between corresponding mutually position, form, being paddy portion on the opposing party's long limit when long limit of the side is mountain portion, is mountain portion on the opposing party's long limit when long limit of the side is paddy portion on the contrary.In addition, in this embodiment, though form the center line of seam 83 and the central axes of roller main body 16, the center line that also can form this seam 83 not with the central axes of roller main body 16.At this moment, as the metallic plate that becomes base material, as long as use tetragonal metallic plate of slender and parallel shown in Figure 23 (b) and its two side's long limit to form wavy wire.

In addition, shown in Figure 25 (a), also seam 84 can be formed and be bent into hook-shaped wavy wire.In order to form such seam 84, as the metallic plate that becomes base material, shown in Figure 23 (b), use is elongated essentially rectangular shape and its two side's long limit forms the flat part 60c that is bent into hook-shaped wavy wire, and the mode that becomes central shaft according to the straight line shown in the symbol 16d is carried out punch process.In this flat part 60c, also between the position of the mutual correspondence in forming a pair of long limit of wavy wire, forming when long limit of the side is mountain portion on the opposing party's long limit is paddy portion, is mountain portion on the opposing party's long limit when long limit of the side is paddy portion on the contrary.In addition, in this embodiment, though also the center line of seam 84 is formed central axes with roller main body 16, also can be identical with the situation of seam 83, form not central axes with roller main body 16.

In addition, for seam, be not limited to Figure 23～example shown in Figure 25, can adopt multiple shape.For example, the both wave-like line that constitutes by the curve shown in Figure 24 (a) capable of being combined and the wave-like line of the bending shown in Figure 25 (a), also can make up oblique line shown in Figure 23 to them.

Like this, if seam 81～84 is formed with respect to not overlapping with line segment and only overlap with one or more points with the straight line of the central axes of cylindrical pipe (roller main body 16), then cooperate with driven voller 17 when carrying with paper P at conveying roller 15 with this roller main body 16, when being paper feeding, transporting velocity with paper P is constant, can avoid carrying uneven more reliably.

That is, as shown in figure 26, conveying roller 15 when paper feeding with the position that contacts with paper P, be basically on its outer peripheral face straight line L, promptly with central shaft 16c and parallel straight line L.Therefore, shown in Fig. 7 (b), under the seam 80 of conveying roller 15 (the roller main body 16) situation parallel with the central shaft 16c of roller main body 16, seam 80 integral body of this conveying roller 15 are (moment) contact paper P side by side.So, with regard to the conveying roller 15 of present embodiment, can be as mentioned above owing to this seam 80 forms groove, thereby problem can not take place, but if owing to this seam 80 forms groove, then paper P use in this groove moment and contact side by side, therefore, with whole width moment of paper P contact with groove that seam 80 causes.As a result since at this groove place than other outer peripheral face depression of conveying roller 15, diminish with respect to contact resistance, thereby reduce with transporting velocity moment of paper P with paper P, produce the conveying shakiness.

But shown in Figure 23 (a), (c), Figure 24 (a), Figure 25 (a), as long as form seam 81～84, even if owing to this seam forms groove, this groove while when paper feeding becomes with the position that contacts with paper P has only one or more points.Therefore, comparing with the situation that other faces (line) of conveying roller 15 are touched, contact resistance is no change almost, and is constant with the transporting velocity of paper P thus, avoided carrying uneven.

In addition, seam about the conveying roller 15 (roller main body 16) that forms by hollow tube cylindraceous, except above-mentioned example, can be for example shown in Figure 27 (a), have by with the line part 85a of the central axes of roller main body 16 and with the line part 85b of its quadrature bending part 85 that form, that rectangle is wavy.The seam that forms having this bending part 85 because this seam and when temporarily forming groove, this groove can be side by side when paper feeding with contact with the width of paper P is whole, thereby, avoided the conveying shakiness with the transporting velocity constant of paper P.

In addition, for this bending part 85, shown in Figure 27 (b), the whole length that both can spread all over roller main body 16 forms, and also can optionally be formed on the both ends except that its central portion shown in Figure 27 (c).Shown in Figure 27 (c), when bending part 85 only was formed on both ends, 85 of this bending parts became the central line part 86 with the central axes of roller main body 16.Wherein, though not shown, also the central line part of 85 of bending parts can be formed not parallel with central shaft 16c oblique line like that shown in Figure 23 (a).

In addition, when so bending part 85 only is formed on both ends, will be therebetween central portion during as central line part 86, preferably make the formation zone of the high frictional layer 50 shown in Figure 12 (c) corresponding with central portion line part 86.

Form bending part 85 in seam, therefore if with this bending part 85 as by the concavo-convex fitting portion that forms then this bending part 85 (fitting portion) be difficult to carry out according to design chimeric, and make protuberance front end and with its corresponding concave part between seamlessly near (butt joint).Therefore, form bending part 85, deform in roller main body 16 easily, distortion etc. if spread all over the total length of roller main body 16.Therefore, if shown in Figure 27 (c), only form bending part 85, then can suppress to produce the situation of above-mentioned distortion, distortion etc. at both ends.In addition, especially will with the high frictional layer 50 corresponding central portions in conduct and the zone that directly contacts with paper P, as central line part 86 rather than bending part 85, thereby can avoid reliably deforming, situation such as distortion with the zone that directly contacts with paper P.

In addition, shown in Figure 27 (b), when the length that spreads all over roller main body 16 integrally forms bending part 85, shown in Figure 28 (a), also the seam 87 that is made of this bending part 85 can be formed and comprise: the 1st line part 87b between the end of a plurality of cross part 87a that constitute by line part 85b, a side that links this cross part 87a and link the 2nd line part 87c between the end of opposite side.Herein, the 1st line part 87b and the 2nd line part 87c form the central shaft almost parallel with roller main body 16, cross part 87a form with the 1st line part 87b and the 2nd line part 87c quadrature, just with the orthogonality of center shaft of roller main body 16.In addition, the 2nd line part 87c forms shorter than the 1st line part 87b.

When forming the seam 87 of this formation, especially preferably will form longer than between the mutual opposed pair of end portions of the 1st line part 87b apart from d3 between the mutual opposed pair of end portions of the 2nd line part 87c apart from d4.Apart from d3, d4 all refer to distance between end in gap that the outer peripheral face of roller main body 16 form between the pair of end portions of mentioning in addition, herein.

Thus, more the highland set roller main body 16, as the shape of cylindric hollow tube, the precision of size, therefore, can avoid conveying inequality because of the distortion of roller main body 16 etc.That is, in as the metallic plate of base material that is used to form this roller main body 16, it is the lug 87d of profile that the end that constitutes the side of the 2nd line part 87c becomes with the adjacent 87a of pair of cross portion, 87a and the 2nd line part 87c between the above-mentioned end of binding.Therefore, desire to make when metallic plate is carried out punch process this lug 87d and opposed end near the time, shown in double dot dash line among Figure 28 (b), it is planar that the front of this lug 87d is not bent to circumference fully, and becoming the state that floats size t1 amount with respect to opposed end, the result causes forming ladder at the 2nd line part 87c.So,, be difficult to obtain good precision for shape, size because the cause of this ladder is easy to generate distortion etc. on the roller main body 16 that obtains.

Therefore, by between the end that makes the 2nd line part 87c apart from d3 than between end in 1st line part 87b longer apart from d4, wherein the 1st line part 87b forms longer than the 2nd line part 87c, thus shown in solid line among Figure 28 (b), the size t2 of the front floatation volume of lug 87d compares tail off (reducing) with above-mentioned t1, can be suppressed at the 2nd line part 87c thus and form ladder.

In addition, in Figure 28 (b), marked size t2 though amplify for the ease of understanding, in fact this size t2 is almost near zero, unsubstantial ladder.That is to say, form ladder, can suppress because of the distortion of the roller main body 16 of this ladder etc., can improve precision about shape, size by so being suppressed at the 2nd line part 87c.

In addition, shown in Figure 27 (c), when bending part 85 only is formed on the both ends of roller main body 16, as shown in figure 29, preferably will be between the mutual opposed pair of end portions of the cross part 87a in this bending part 85 (line part 85b) form shorter than between central line part 86 mutual opposed pair of end portions apart from d6 apart from d5.

Thus, since apart from d5 shorten relatively and the end of cross part 87a between the gap become very narrow, so, can utilize the deviation of the length direction (axially) between a pair of opposed ends restrict one side's the end of formation cross part 87a and the opposing party's the end when carrying out punch process as the metallic plate that is used to form the base material of roller main body 16.Therefore, on the roller main body 16 that obtains (conveying roller 15), be difficult to produce deformation, reverse etc., avoided because of this deformation, the conveying inequality reversed etc.

In addition, shown in Figure 27 (c), when bending part 85 only is formed on the both ends of roller main body 16, as shown in figure 29, both can form between the mutual opposed pair of end portions of the 2nd line part 87c of the lug 87d that constitutes this bending part 85 apart from d7 than between central line part 86 mutual opposed pair of end portions shorter apart from d6, also can form than longer.

If will form shortlyer apart from d7 than distance d6, then when observing the total length of seam, make the more homogenization of gap that forms between opposed pair of end portions easily, the shape of the roller main body 16 that obtains thus, the precision of size are higher.That is, the length of central line part 86 is longer than the length of the 2nd line part 87c of bending part 85, and therefore comparing with the 2nd line part 87c between the pair of end portions of central line part 86 more can be approaching with high accuracy.Thus, even if make distance between central line part 86 1 sides' the pair of end portions of the precision that can optimize relatively between the end longer and increased its gap than the 2nd line part 87c, therefore also homogeneous forms this gap fully, has avoided the deformation because of the roller main body 16 that obtains, the conveying inequality of reversing etc.

On the other hand, if will form than long apart from d6 apart from d7, then shown in Figure 28 (b), the size t2 of the front floatation volume of lug 87d tails off (reducing), has suppressed thus to form ladder at the 2nd line part 87c.Thus, form ladder, suppressed because of the distortion of the roller main body 16 of this ladder etc., improved precision, thereby avoided carrying uneven about shape, size by so being suppressed at the 2nd line part 87c.

In addition, for the seam of the conveying roller 15 that constitutes by hollow tube cylindraceous (roller main body 16), except that above-mentioned example, the cross part 88a that also can for example shown in Figure 30 (a), make bending part 88 not with the central axes of roller main body 16, the angle [alpha] of the front of the lug 88b in the bending part 88 is formed obtuse angle (180 ° of less thaies).Thus, when make in the punch process at metallic plate a pair of end face near the time, make the front end of lug 88b and corresponding concave part chimeric easily, therefore can be suppressed at and produce deformation on the roller main body 16, reverse etc.

In addition, shown in Figure 27 (c), bending part 85 only is being formed in the structure at both ends, both bending part 85 for example can be being replaced to like that the wave-like line 89a that curve constituted shown in Figure 24 (a) shown in Figure 30 (b), also can shown in Figure 30 (c), replace to the wave-like line 89b of the bending shown in Figure 25 (a) like that.

In addition, the wave-like line 89a that curve shown in the bending part 85 that rectangle shown in Figure 27 both capable of being combined (a) is wavy and Figure 30 (b) constitutes forms seam, and the wave-like line 89b of the bending shown in the bending part 85 that rectangle also capable of being combined is wavy and Figure 30 (c) forms seam.

In addition, in the roller main body 16 of above-mentioned embodiment, for example shown in Figure 31 (a), also can form spot-welding part SP in seam 80.Spot-welding part SP for example melts the part of roller main body 16 (metallic plate) by irradiating laser and forms.Certainly also utilize irradiating laser method in addition to form the formation of spot-welding part SP.

Spot-welding part SP is different with the welding that abutment joint 80 integral body apply, and is the welding portion that is formed at the part of seam 80.In Figure 31 (a),, not necessarily to be confined to this shape though show the state in the zone that is formed on circular.For example also can be formed in the formation in the zone of the state (for example ellipse etc.) that expands a little along the formation direction of seam 80.

Spot-welding part SP for example is arranged on a plurality of positions in seam 80.For example, shown in Figure 31 (a), than more spot-welding part SP being set by the position of bearing 26 supporting in the roller main body 16 by the position of the axial end side of rotation of this roller main body 16.In addition, by the position of bearing 26 supporting and the position that forms between the position of high frictional layer 50 spot-welding part SP is being set also.

In addition, only show the end of the side in the both ends of roller main body 16 among Figure 31 (a), form spot-welding part SP in the other end too.In addition, near the part that also configurable feed drive gear 35 in roller main body 16 and above-mentioned of spot-welding part SP and internal gear 39 are connected.In addition, when spot-welding part SP is configured in than bearing 26 more by high frictional layer 50 sides, is preferably and is configured in the part that for example departs from from the part of being pushed by driven voller 17.

Form the operation (point welding process) of this spot-welding part SP, for example can be after transmitting stamping procedure successively, the centreless grinding operation comes to carry out.At this moment, for carry out spot welding processing by the seam 80 of transmitting the roller main body 16 that stamping procedure forms successively.Welding sequence is in order to be undertaken by the intensity that improves the seam 80 among this spot-welding part SP at seam 80 formation spot-welding part SP.In this constitutes, for example shown in Figure 31 (b), penetrate laser L to a formation region S A from laser irradiation device LA, make this point form region S A fusing.

Forming among the region S A, the part of molten metal plate M forms spot-welding part SP with the end 61a that connects this metallic plate M and the state sclerosis of 61b.In the present embodiment, though the example that irradiating laser L comes the part of deposite metal plate M is shown, the present invention is not limited to this certainly.For example, also can utilize additive method (for example heating etc.) to come deposite metal plate M.

In addition, also can be behind this point welding process, for example pair roller main body 16 slightly is not in the mood for operation.For example slightly be not in the mood for operation and be with above-mentioned embodiment in the centreless grinding operation compare the grinding step that simply carries out.Slightly be not in the mood in the operation, for example in time shorter in processing time, carrying out than centreless grinding operation.In addition, the emery wheel parts of slightly not being in the mood for using in the operation also can not have the grainding capacity that is better than the emery wheel parts GD that uses in the centreless grinding operation.

In addition, below to setting forth about the example of spot-welding part SP.

In the above-described embodiment, though show the example that abutment joint 80 forms the roller main body 16 formation spot-welding part SP of linearity, not limited thereto certainly.For example, except the seam 80 of linearity, for example can also suitably form spot-welding part SP for the seam 80 of each above-mentioned shape.

In addition, for example shown in figure 32, in the roller main body 16 of the conveying roller 15 that will be formed on the end, preferably constitute neighbouring (for example between connecting portion 73D and the bearing 26) that spot-welding part SP be arranged on connecting portion 73D with the connecting portion 73D of rotary driving part.

In addition, for example, also can use the present invention when when seam 80 forms jog 110.Shown in figure 32, jog 110 forms rectangle according to the chimeric mode of a side's who makes metallic plate M end 61a and the opposing party's end 61b.Jog 110 for example has along the axial first limit 110a of the rotation of roller main body 16 with along the circumferential a pair of second limit 110b of roller main body 16.

At this moment, preferably constitute spot-welding part SP is arranged on for example at least one side of the first limit 110a and the second limit 110b.For example, make jog 110 increase with respect to the circumferential intensity of force of for example roller main body 16 by forming spot-welding part SP at the first limit 110a.Therefore, for example can avoid jog 110 circumferentially to open or be recessed into inside along this.

In addition, when when the second limit 110b forms spot-welding part SP, owing to form the contraposition of position easily, so can form easily.Certainly, when when the second limit 110b forms spot-welding part SP, also can improve intensity with respect to the circumferential power of roller main body 16.In addition, also can constitute on all limits that are arranged on the first limit 110a and the second limit 110b.

In addition, also can form spot-welding part SP at the line part 80a of seam 80 and the boundary member 110c of jog 110.For example boundary member 110c applies the power from jog 110 easily.Therefore, by the intensity that spot-welding part SP improves boundary member 110c is set, can avoid distortion reliably at jog 110.

In addition, for example the situation between the connecting portion 73D and bearing 26 is illustrated to this jog 110 being configured in for example among Figure 32, is not limited to this formation certainly.For example be convenient jog 110 when being formed on than bearing 26 more by high frictional layer 50 sides, same as described above, also can suitably form spot-welding part SP at jog 110.

In addition, when metallic plate M being formed when cylindric, shown in Figure 33 (a), can also form metallic plate M in the mode of the outside of roller main body 16 16a side butt with the side's of metallic plate M end 61a and the opposing party's end 61b by punch process.At this moment, shown in Figure 33 (b), because the energy that applies laser etc. from the outside 16a side of roller main body 16 forms spot-welding part SP, so when the 16a side butt of outside, the completion status of spot-welding part SP is good.

In addition, in the above description, the formation that the connecting portion that is formed at roller main body 16 is formed covering joints 80 is given an example, but is not limited thereto.For example, as shown in figure 34, also be arranged on the formation of the position (non-allocation position) of separating with seam 80 as the notch 73 that is connected portion.In Figure 34, notch 73 is set at the position that with seam 80 opposed positions, promptly is arranged on the opposition side of seam 80 across the central shaft of roller main body 16.

When conveying roller 15 rotations, can be from this conveying roller 15 being applied active force to rotate to be the 3rd driven wheel that moves in the other direction with this.Relative therewith, according to above-mentioned formation, can not act as the 1st end 61a and the 2nd end 61b are separated from each other.Thus, has the effect that to avoid 16 distortion of roller main body.

In addition, in the above description, in the bending machining of transmitting stamping procedure successively, for example the core 147 to the inboard that is disposed at flat part 60 is illustrated for the rounded formation in cross section, but not limited thereto.

Figure 35 (a)～Figure 35 (c), and Figure 36 (a)～Figure 36 (c) be the figure of other examples of expression bending machining operation.Shown in Figure 35 (a)～Figure 35 (c), configuration is configured as the cross section and is the roughly flat part 60 of C word shape between the 1st patrix (mould) 205 and the 2nd patrix (mould) 206 and counterdie 207, and disposes columned core (core components) 208 in the inboard of flat part 60.

Core 208 is the bar-shaped parts of approximate circle.Core 208 possesses the notch 208b with its outer peripheral face 208a, corresponding with the 1st end 61a that is configured as the flat part 60 when cylindric and the 2nd end 61b (with reference to Figure 36 (c)) position excision.The axially parallel ground of notch 208b and core 208 extends, and spreads all over the total length formation of core 208.In addition, notch 208b has towards the plane 208c of the radial outside of core 208.Therefore plane 208c can form notch 208b at core 208 easily and inexpensively by formation easily such as machining.The notch depth t that the footpath of notch 208b makes progress is formed in the length range of core 208 with the same degree of depth roughly.Notch depth t can set according to the 1st end 61a in the flat part 60 and the required amount of being pressed into of the 2nd end 61b.

The 1st patrix the 205, the 2nd patrix 206 and counterdie 207 possess stamping surface 205a, 206a and the 207a that contacts with flat part 60 respectively when punching press.The notch 208b that forms corresponding core 208 on stamping surface 205a, 206a respectively forms plane planar portions 205b, 206b.Opposed and the almost parallel of plane 208c of planar portions 205b, 206b and notch 208b.In addition, the 1st patrix 205 and the 2nd patrix 206 can move independently of each other.

Then, shown in Figure 36 (a),, the 1st patrix 205 is moved to counterdie 207, push the 1st end 61a side of flat part 60, bend to roughly semicircle shape making under the static state of core 208.In addition, identical with the 1st patrix 205 and the 2nd patrix 206, counterdie 207 is divided into a pair of minute pattern, when the operation of carrying out shown in Figure 36 (a), the counterdie with the 1st patrix 205 homonymies is moved to the 1st patrix 205.

Then, shown in Figure 36 (b), make core 208 mobile a little, and the 2nd patrix 206 is moved towards counterdie 207, push the 2nd end 61b side of flat part 60, bend to roughly semicircle shape towards counterdie 207.

Then, shown in Figure 36 (c), the 1st patrix the 205, the 2nd patrix 206 and core 208 are all moved to counterdie 207, push flat part 60.At this moment, the 1st patrix 205 and the 2nd patrix 206 and counterdie 207 butts.Push by this that flat part 60 is configured as is roughly cylindric, be configured as roller main body 16 from flat part 60.

, form notch 208b herein, form planar portions 205b, 206b at the 1st patrix 205 and the 2nd patrix 206 at core 208.Therefore, planar portions 205b, 206b can be pressed into radially inner side with end face 61a, the 61b of flat part 60 and the periphery of end face 61a, 61b.Thus, when flat part 60 being configured as when cylindric, can avoid the periphery of end face 61a, 61b and end face 61a, 61b to bloat laterally.The roundness of the roller main body 16 in the time of thus, can improving the bending machining end.

In addition, be pressed into the inboard though the periphery of end face 61a, 61b and end face 61a, 61b is compared with other parts, flat part 60 has elasticity, and bending machining can produce bounce-back (rebounding) when finishing.In addition, owing to the notch depth t of notch 208b is the degree of depth of considering that above-mentioned bounce-back is set, so need not the peripheral excessive inboard that is pressed into, do not worry that also bending machining reduces the roundness of roller main body 16 on the contrary when finishing with end face 61a, 61b and end face 61a, 61b.

In this operation, the outer peripheral face 31a side of end face 61a, 61b is with butt seamlessly each other.And then, by end face 61a, 61b are pressed into the inboard, make the easier butt of outer peripheral face 31a side of end face 61a, 61b.In the present embodiment, be used to make the angle that forms by end face 61a, 61b and inner peripheral surface 31b to process greater than 90 ° end face adjustment respectively though applied, but, also can not apply above-mentioned end face adjustment processing by end face 61a, 61b and their periphery being pressed into outer peripheral face 31a side that the inboard can make end face 61a, 61b seamlessly under the situation of butt.In addition, with unreal exert pressure into situation compare the degree that can also reduce end face adjustment processing.On the other hand, the inner peripheral surface 31b side between end face 61a, 61b is formed with gap 277.

In addition, in the present embodiment, form planar portions 205b, 206b respectively at the 1st patrix 205 and the 2nd patrix 206, but can fully inwards under the situation of the application of force, also can not form planar portions 205b, 206b to end face 61a, 61b and their periphery only forming notch 208b.At this moment, end face 61a, 61b and their periphery can be not supported from core 208, and are pressed into the inboard.

In addition, roller main body 16 (conveying roller 15) is owing to being to use the residual large-scale metallic plate 60 that the cinch mark that coiling steel plate coiled material produced arranged to form, so preferably the mode that becomes the inner peripheral surface of roller main body 16 with the face as interior all sides of coiled material forms.That is, be that the face as the inner peripheral surface of steel plate coiled material is the warpage of concave surface, based on the cinch mark of the large-scale metallic plate 60 of steel plate coiled material.That is to say the cinch mark of the inner peripheral surface side warpage of residual oriented roller main body 16 on the large-scale metallic plate 60 of forming rolls main body 16.

Therefore, make cinch mark not towards the directive effect of opening the seam 36 of roller main body 16 at least.Therefore, compare, can be difficult to make the seam 80 of roller main body 16 to be opened with the situation of the cinch mark of the outer peripheral face side warpage of residual oriented roller main body 16.Thus,, also can avoid seam 80 to open, obtain to realize the conveying roller 15 of high delivery precision even if effect has the stress towards the seam 80 open directions that make roller main body 16.

In addition, also alternative above-mentioned core 208 is used the 2nd core (core components) 208A or the 3rd core (core components) 208B as its variation instead.With reference to Figure 37 the 2nd core 208A as the 1st variation of core 208 is described, the 3rd core 208B as the 2nd variation is described with reference to Figure 38.Figure 37 is the skeleton diagram of the 1st variation of expression core, (a) be that side view, (b) are the H-H line sectional view of (a) for E-E line sectional view, (c) of (a).Figure 38 is the skeleton diagram of the 2nd variation of expression core, (a) be that side view, (b) are the J-J line sectional view of (a) for I-I sectional view, (c) of (a).

At first, the 2nd core 208A is described.In Figure 37 (a),, conveying roller 15 and the 2nd core 208A have been put down in writing side by side for describing.The 2nd core 208A possesses the notch 208d with its outer peripheral face 208a, corresponding with the retaining zone F of conveying roller 15 position excision.The axial almost parallel of notch 208d and the 2nd core 208A, and form the scope that enlarges to the both end sides of conveying roller 15 a little from retaining zone F.This is for the retaining zone F in the zone of the paper P that holds the record with respect to conduct, makes the homogenization that influences of crooked effect, stress etc.

Shown in Figure 37 (b), the corresponding part in the both ends with conveying roller 15 in the 2nd core 208A, its cross sectional shape is circular.Shown in Figure 37 (c), notch 208d has the plane 208e towards radial outside.The notch depth t of notch 208d consider flat part 60 end face 34,35 and the periphery bounce-back set.

When being shaped roller main body 16 cylindraceous when bent flat board 60, at the axial central portion of roller main body 16, promptly keep the part of the retaining zone F of transported material, compare the tendency that there is variation in roundness with both ends.In this variation, owing to be provided with notch 208d at the position corresponding with retaining zone F, so at retaining zone F with end face 61a, 61b and periphery thereof towards the radially inner side application of force energetically, the roundness of the roller main body 16 in the time of can improving bending operation effectively and finish.

Then, the 3rd core 208B is described.In Figure 38 (a),, conveying roller 15 and the 3rd core 208B are put down in writing side by side for describing.The 3rd core 208B possesses the notch 208f with its outer peripheral face 208a, corresponding with conveying roller 15 position excision.

Shown in Figure 38 (b), (c), among the notch 208f, the 1st notch depth t1 at the position corresponding with the central portion of conveying roller 15 is than bigger with the 2nd notch depth t2 at corresponding position, the both ends of conveying roller 15.In addition, the 1st notch depth t1 becomes the 2nd notch depth t2 towards the both ends of conveying roller 15 and reduce gradually.In addition, the notch depth segmentation is changed.

Because the 1st notch depth t1 at the position that the central portion with conveying roller 15 of the 3rd core 208B is corresponding is than bigger with the 2nd notch depth t2 at corresponding position, the both ends of conveying roller 15, so at the position corresponding with central portion, towards radially inner side to end face 61a, 61b and periphery thereof the application of force energetically, the roundness of the roller main body 16 in the time of can improving bending operation effectively and finish.

In addition, in the above description, give an example about the uniform formation of the thickness of roller main body 16, but be not limited thereto, also change the formation of thickness according to the position of roller main body 16.Figure 39 is expression and the figure of the cross sectional shape of the axle center O1 quadrature of roller main body 16.

In cross sectional shape shown in Figure 39, the thickness T h1 that roller main body 16 forms on through the 1st straight line CL1 of seam 80 and axle center O1 opposed 160 in opposed the 1st axle center mutually is than the thickness T h2 in opposed 161 in opposed the 2nd axle center is littler mutually on the 2nd straight line CL2 of axle center O1 place and the 1st straight line CL1 quadrature.That is, become the relation of Th1＜Th2.

In addition, opposed 160 in the 1st axle center is meant in the 1st straight line CL1 through seam 80 and axle center O1, the determination portion position of the roller main body 16 in the mutual opposed regulation zone.In addition, opposed 161 in the 2nd axle center is meant in the 2nd straight line CL2 of axle center O1 place and the 1st straight line CL1 quadrature, the determination portion position of the roller main body 16 in the mutual opposed regulation zone.

In this cross sectional shape, opposed 160 from the 1st axle center of the thickness that constitutes the roller main body 16 that links opposed 161 in opposed 160 in the 1st axle center and the 2nd axle center gradually changes to opposed 161 in the 2nd axle center.Promptly, when the position of setting formation seam 80 is 0 position, along with from this 0 position towards 3 positions or 9 positions, the thickness of roller main body 16 increases to thickness T h2 continuously from thickness T h1, along with from these 3 positions or 9 positions to 6 positions, the thickness of roller main body 16 reduces to thickness T h1 continuously from thickness T h2.

In the present embodiment, in cross sectional shape shown in Figure 39, the external diameter shape of roller main body 16 (shape of outer peripheral face 16a) is to be the positive toroidal at center with axle center O1.In addition, in cross sectional shape shown in Figure 39, the internal diameter shape of roller main body 16 (shape of inner peripheral surface 16b) is to be the elliptical shape at center with axle center O1.More specifically, the internal diameter shape of roller main body 16 is to be that center, major diameter are configured in that the 1st straight line CL1 goes up, minor axis is configured in the elliptical shape on the 2nd straight line CL2 with axle center O1.

The roller main body 16 of present embodiment has in cross sectional shape shown in Figure 39 the shape that is the shape of line symmetry with respect to the 1st straight line CL1 and is the line symmetry with respect to the 2nd straight line CL2.

The thickness difference of the thickness T h2 that thickness T h1 that the 1st axle center is opposed 160 and the 2nd axle center are opposed 161, with thickness T h2 as 100% o'clock, be set at more than 10% in the scope below 50%.If the thickness T h2 that the 2nd axle center is opposed 161 is 1.00mm, then the difference of thickness T h1 and thickness T h2 is in the following scope of the above 0.50mm of 0.10mm.

Particularly, in the example of present embodiment, the difference of thickness T h1 and thickness T h2 is set to 15% thickness difference that is 0.15mm.That is, setting thickness T h2 is 1.00mm, and thickness T h1 is 0.85mm.

When forming above-mentioned roller main body 16, for example as shown in figure 40, utilizing stamping procedure (bending machining operation) to make the cross sectional shape of roller main body 16 is that major diameter is configured on the 1st straight line CL1, minor axis is configured in the elliptical shape on the 2nd straight line CL2.At this moment, for example use the core of cross section oval in shape.

In cross sectional shape shown in Figure 40, opposed 160 in the 1st axle center is configured in the position corresponding with the major diameter of this elliptical shape.In addition, opposed 161 in the 2nd axle center is configured in the position corresponding with the minor axis of this elliptical shape.In addition, the thickness of roller main body 16 homogeneous roughly.That is, the thickness T h2 in opposed 161 in the thickness T h1 in opposed 160 in the 1st axle center and the 2nd axle center is roughly the same.

Then, use the emery wheel parts GD of above-mentioned embodiment that this roller main body 16 is carried out centreless grinding processing.In this grinding step, preferential according to the thickness difference of the thickness T h2 in opposed 161 in the thickness T h1 in opposed 160 in the 1st axle center shown in Figure 39 and the 2nd axle center to grinding with opposed 160 corresponding position, the 1st axle center, cut away processing.

In the processing of this centreless grinding, the frictional force of utilizing the rotation by emery wheel parts GD to produce makes roller main body 16 towards the direction rotation opposite with the direction of rotation of these emery wheel parts GD, and grinds the outer peripheral face 16a of this roller main body 16.Therefore, the almost whole surface of the outer peripheral face 16a of roller main body 16 is not had the ground of omission and is ground, and compares before this centreless grinding operation, and the roundness of roller main body 16 improves, and deviation reduces.

In the processing of this centreless grinding, the outstanding part of the rotation pair roller main body 16 by emery wheel parts GD (among Figure 40 than more outstanding the 1st axle center of the positive toroidal of the imagination shown in the double dot dash line opposed 160) is preferentially ground.Therefore, when the roller main body 16 that external diameter is shaped as elliptical shape was carried out centreless grinding, the external diameter shape is processed smoothly was positive toroidal, can be cut away more but compare opposed 161 in the 2nd axle center from opposed 160 outstanding in the 1st axle center of this positive toroidal.Thus, as shown in figure 39, in cross sectional shape, the thickness T h2 that compares opposed 161 in the 2nd axle center can dwindle the thickness T h1 in opposed 160 in the 1st axle center, and can make thickness from the 1st axle center opposed 160 gradually change smoothly to opposed 161 in the 2nd axle center.

In addition, in the above-described embodiment, can also carry out the operation (stress adjustment operation) that the stress that remains in roller main body 16 that is formed by stamping procedure (bending machining operation) is adjusted.Adjust in the operation at this stress, the established part that forms high frictional layer 50 at least among the outer peripheral face 16a of pair roller main body 16 applies pressing force.In the present embodiment, the almost whole face that illustrates the outer peripheral face 16a of pair roller main body 16 applies the situation of pressing force.In stress is adjusted operation, can use at least 1 in following for example 3 operations to come pair roller main body 16 to apply pressing force.

(1) roller type leveler operation

In the roller type leveler operation, use a plurality of pressure rollers of pressing.Herein, for example shown in Figure 41 (a), be illustrated using 2 situations by pressure roller R1 and R2.Outer peripheral face by pressure roller R1 for example forms convex.In addition, the outer peripheral face by pressure roller R2 for example forms concavity.

At first, utilization should be pressed pressure roller R1 and R2 niproll main body 16.After niproll main body 16, utilize these 2 by pressure roller R1 and R2 by pressure roller main body 16, and make by pressure roller R1 and R2 rotation.Under this state, make roller main body 16 and relatively move along the direction of the central shaft of this roller main body 16 by pressure roller R1 and R2.

For example, fixing position of press pressure roller R1 and R2, roller main body 16 is passed through by pressure roller R1 and by between the pressure roller R2.Thus, pair roller main body 16 applies pressing force according to the order from first end 16f to the second end 16s.Utilize this pressing force adjustment to residue in the stress of roller main body 16.

(2) rolling process

Then, the situation of carrying out rolling process is described.

Rolling process is to use the what is called of 2 rolling rollers 201,202 to through feed rolling (be also referred to as mobile rolling, run through rolling) processing.

Particularly, shown in Figure 41 (b), form the state that two the rolling rollers 201,202 that are configured to niproll main body 16 are pushed with the pressure pair roller main body 16 of regulation.Under this state, two rolling rollers 201,202 are rotated towards same direction.In through feeding rolling,, make roller main body 16 towards the direction rotation opposite, and H move vertically with the direction of rotation of rolling roller 201,202 by 201,202 rotations of rolling roller.

For example form spiral helicine recess 201a, 202a on the surface of rolling roller 201,202, forming high friction area 50, by making the areal deformation of roller main body 16 by recess 201a, 202a, thereby form cancellate jog 203 on the surface of roller main body 16.

Like this, progressively form jog 203 according to first end 16f to the order of the second end 16s from roller main body 16.By forming this jog 203, adjust the stress that remains in roller main body 16.In addition, for the degree of depth (concavo-convex ladder) of this jog 203, can in the scope of for example 5 μ m～50 μ m, suitably set.

In addition, in rolling process, for example equate with the axial size of roller main body 16, can apply pressing force whole roller main body 16 by the axial size that makes rolling roller 201,202.Also can adjust the stress that residues in roller main body 16 this moment.

(3) rotary push operation

Then, describe being rotated the situation of pushing operation.

The rotary push operation be with pressing component by make 16 rotations of this roller main body under the state that is pressed in roller main body 16 and make pressing component and roller main body 16 along the central shaft of this roller main body 16 to the operation that relatively moves.

As the rotary push operation, for example shown in Figure 41 (c), enumerate the example that roller main body 16 is moved.At this moment, for example on workbench TBL, fix pressing component R3, R4.The distance of pressing component R3 and pressing component R4 is set at for example the diameter than roller main body 16 is slightly little.

Under this state, make 16 rotations of roller main body, and make roller main body 16 by between pressing component R3 and the pressing component R4.Pressing component R3 and pressing component R4 press on roller main body 16 to clamp tight mode.Therefore, pressing force can be applied to the second end 16s from the first end 16f of roller main body 16.Utilize this pressing force adjustment to residue in the stress of roller main body 16.

In addition, as the rotary push operation, shown in Figure 41 (d), enumerate not mobile roller main body 16 and the example of mobile pressing component R5.At this moment, for example fixing the position of roller main body 16 and make it is that rotation is done at the center with the central shaft.Under this state, pressing component R5 is resisted against roller main body 16, pressing component R5 is moved along the central shaft of roller main body 16.

Therefore, pressing force can be applied to the second end 16s from the first end 16f of roller main body 16.Utilize this pressing force adjustment to residue in the stress of roller main body 16.In addition, the front end of pressing component R5 (with the part of roller main body 16 butts) for example is preferably formed and is the roller shape.

In addition, when carrying out each operation of above-mentioned (1)～(3), also can under the state of the inside that core components (not shown) is inserted into roller main body 16, apply pressing force to this roller main body 16.Thus, can avoid roller main body 16 to deform because of pressing force.

Then, other examples to the manufacture method of conveying roller 15 describe.Figure 42 is the step chart of this manufacturing process of expression.

As shown in figure 42, in each operation shown in above-mentioned, for example can carry out punch process operation, point welding process successively, slightly not be in the mood for that operation, stress are adjusted operation, essence is not in the mood for operation (centreless grinding operation), electroplating work procedure and coating process.At this moment, can carry out the conveying action etc. of inter process swimmingly.

In addition, this manufacture method only is an example.Therefore, for example also can carry out each operation, for example also can not carry out the part operation in the above-mentioned operation according to the order different with said sequence.In addition, for example also suitable heating process, refrigerating work procedure, pair roller main body 16 can be applied the operation etc. of power, other the operation that is different from above-mentioned each operation suitably is inserted in the said sequence.

In addition, for example as shown in figure 43, except the formation of above-mentioned embodiment, can constitute and be limited to the conveyor zones CA that length direction (axially) is carried with record-paper P butt, more feed drive gear 35, internal gear 36 are being set than this conveyor zones CA, more the 3rd driven wheel 37 are being set by another is distolateral (among Figure 43, left side) than conveyor zones CA by one distolateral (among Figure 43, right side).

Feed drive gear 35 is the gears that are used to make conveying roller 15 rotations, is pressed into and is connected in the end that drive division 6 in the conveying roller 15 is provided with side integratedly.In addition, feed drive gear 35 is meshing with each other with pinion 33, carries the driving force of motor 32 to pass to conveying roller 15 via pinion 33 and feed drive gear 35, and conveying roller 15 is rotated.Internal gear 39 is to be used for carrying the driving force of motor 32 to pass to gear as the exit roller 27 for the treatment of apparatus, to have the diameter littler than feed drive gear 35, and by with feed drive gear 35 be adjacent to be configured in coaxial on.

The 3rd driven wheel 37 is that the rotary driving force with conveying roller 15 passes to other equipment 38, for example is used for covering the pump of the nozzle of (gland) suction injector head 51.More specifically, as the equipment that transmits rotary driving forces via the 3rd driven wheel 37, be set with and when conveying roller 15 feeding recordable paper P, do not make the equipment that moves.

The end of drive division 6 sides in exit roller 27, the row's of being provided with paper driven wheel 43 integratedly.In addition, be provided with idler gear 41 between row's paper driven wheel 43 and internal gear 39, idler gear 41 meshes with internal gear 39 and row's paper driven wheel 43 respectively.That is, carry the driving force of motor 32 to pass to exit roller 27,, arrange paper and handle conduct and print relevant processing by exit roller 27 rotations via internal gear 39, idler gear 41 and row's paper driven wheel 43.

Because the both sides of feed drive gear 35 and internal gear 39 are configured in more distolateral by one than the conveyor zones CA of conveying roller 15, so can suppress the decline of delivery precision and the printing precision of paper used for recording P.In addition, with be equipped with this feed drive gear 35 and internal gear 39 conveying roller 15 a distolateral seam 80 for example as shown in figure 44, be made as the chimeric bend that forms 85, make seam 80 have cross part 85a, can avoid the skew of seam 80 thus in central shaft 16c direction by jog.Therefore, the distortion of conveying roller 15 (roller main body 16) can be suppressed, delivery precision decline can be suppressed because of the conveying roller 15 of distortion.

In addition, the rotation of exit roller 27 drives, and transmits the driving force that passes to the conveying motor 32 of conveying roller 15 via feed drive gear 35 via internal gear 39, also carries out between the transport process of the paper used for recording P that the driving that utilizes conveying roller 15 is carried out.Because this feed drive gear 35 and internal gear 39 all are configured in more distolateral by one than the conveyor zones CA of conveying roller 15, can not act on conveyor zones CA so impose on the moment of torsion of conveying roller 15 (roller main body 16).Therefore, can not produce skew, therefore can not produce the unfavorable condition that paper used for recording P is tilted conveying etc., can suppress the decline of delivery precision and even printing precision in the seam among the conveyor zones CA 80 (central line part 86).

On the other hand, pass to the driving force of the conveying motor 32 of conveying roller 15, pass to other equipment 38 via the 3rd driven wheel 37 via feed drive gear 35.At this moment, the 3rd driven wheel 37 is because to be configured in another of side opposite with feed drive gear 35 that is conveying roller 15 across conveyor zones CA distolateral, so can apply and other equipment 38 action corresponding torque to conveyor zones CA, but because the 3rd driven wheel 37 links with the equipment 38 of not doing action when conveying roller 15 is carried paper used for recording P, so when equipment 38 action, do not carry out the conveying of paper used for recording P, so delivery precision and even printing precision can not descend.And then, constituting according to this, the seam 80 of the conveying roller 15 among the conveyor zones CA be a central the line part 86 and length of seam 80 is suppressed is Min., so can further suppress the decline because of the delivery precision and the printing precision of seam 80.

Like this, because that the both sides of feed drive gear 35 and internal gear 39 are configured in is more distolateral by one than the conveyor zones CA of conveying roller 15, therefore can suppress the decline of delivery precision and the printing precision of paper used for recording P.In addition, seam 80 in distolateral that is equipped with the conveying roller 15 of this feed drive gear 35 and internal gear 39 becomes the chimeric bend that forms 85 by jog, seam 80 has cross part 85a, therefore can avoid seam 80 skew to occur in central shaft 16c direction.Therefore, can suppress the distortion of conveying roller 15 (roller main body 16), the delivery precision that can also suppress the conveying roller 15 that causes because of distortion descends.

In addition, be connected with another the 3rd distolateral driven wheel 37 that is arranged at conveying roller 15 by the equipment 38 that will when conveying roller 15 is carried paper used for recording P, not do to move, can not cause delivery precision to descend, and can effectively utilize the driving force of carrying motor 32, help the miniaturization and cheapization of device.And, also have cross part 85b owing to be equipped with the seam 80 of another of conveying roller 15 of the 3rd driven wheel 37 in distolateral, therefore can avoid seam 80 on central shaft 16c direction, to occur being offset.Therefore, can suppress the distortion of conveying roller 15 (roller main body 16), the delivery precision that can also suppress the conveying roller 15 that causes because of distortion descends.

Claims (7)

1. a conveying roller is characterized in that,

Described conveying roller possesses Cylindorical rod, and this Cylindorical rod forms cylindricly by the pair of end portions that makes metallic plate is opposed, and this Cylindorical rod has seam between described pair of end portions,

In described Cylindorical rod and the cross sectional shape axle center quadrature,

The thickness of the opposed portion in the 1st axle center is littler than the thickness of the opposed portion in the 2nd axle center, wherein, the opposed portion in described the 1st axle center is opposed mutually on the 1st straight line through described seam and described axle center, and the opposed portion in described the 2nd axle center is opposed mutually on the 2nd straight line of place, described axle center and described the 1st straight line quadrature.

2. conveying roller according to claim 1 is characterized in that,

In described cross sectional shape,

The thickness that links the described Cylindorical rod between opposed of opposed of described the 1st axle center and described the 2nd axle center is along with gradually changing towards opposed of described the 2nd axle center from the opposed portion in described the 1st axle center.

3. conveying roller according to claim 2 is characterized in that,

In described cross sectional shape,

The external diameter shape of described Cylindorical rod is to be the positive toroidal at center with described axle center,

The internal diameter shape of described Cylindorical rod is to be the elliptical shape at center with described axle center.

4. supply unit is characterized in that possessing:

Each described conveying roller in the claim 1～3; With

The drive unit that described conveying roller rotation is driven.

5. printing equipment is characterized in that possessing:

The described supply unit of claim 4; With

The recording medium of being carried by described supply unit is printed the printing portion of processing.

6. the manufacture method of a conveying roller is characterized in that,

Described conveying roller possesses Cylindorical rod, and this Cylindorical rod makes by metallic plate being carried out punch process that its pair of end portions is mutually opposed to form cylindricly, and this Cylindorical rod has seam between described pair of end portions,

The manufacture method of described conveying roller has thickness and adjusts operation, adjust in the operation at this thickness, for described Cylindorical rod for the cross sectional shape axle center quadrature, form the thickness of the opposed portion in the 1st axle center littler than the thickness of the opposed portion in the 2nd axle center, wherein, the opposed portion in described the 1st axle center is opposed mutually on the 1st straight line through described seam and described axle center, and the opposed portion in described the 2nd axle center is opposed mutually on the 2nd straight line of place, described axle center and described the 1st straight line quadrature.

7. the manufacture method of conveying roller according to claim 6 is characterized in that,

Described thickness is regulated operation and is possessed:

Oval Cylindorical rod forms operation, and described metallic plate is carried out punch process, makes the pair of end portions of this metallic plate opposed mutually, forms the Cylindorical rod with the corresponding elliptical shape of opposed corresponding position, described the 1st axle center and major diameter; With

The centreless grinding operation, according to the thickness difference of the thickness of the opposed portion of thickness and described the 2nd axle center of the opposed portion in described the 1st axle center, grind the Cylindorical rod that cuts away described elliptical shape with opposed corresponding position, described the 1st axle center.

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