CN102126033A - Method for drilling base of steering gear - Google Patents
Method for drilling base of steering gear Download PDFInfo
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- CN102126033A CN102126033A CN 201110082050 CN201110082050A CN102126033A CN 102126033 A CN102126033 A CN 102126033A CN 201110082050 CN201110082050 CN 201110082050 CN 201110082050 A CN201110082050 A CN 201110082050A CN 102126033 A CN102126033 A CN 102126033A
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- screw mandrel
- screw
- steering wheel
- drilling
- sleeve
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Abstract
The invention discloses a method for drilling a base of a steering gear, which is characterized in that: by taking the center of the top of the steering gear as an origin, a rotary arm type fixture taking the origin as a center is arranged, the outer end of the rotary arm type fixture is fixedly connected with a drilling tool consisting of a screw rod type driving and reversing mechanism and a handheld air drill, and holes are drilled one by one along the excircle of the steering gear according to set hole positions. By the method for drilling the base of the steering gear, the drilling speed is improved, the steering gear installation period is shortened, the quality of the drilled holes can be improved, and the finish machining of the holes is ensured; moreover, technical guarantee is provided for reducing the labor intensity of operators and improving safety production.
Description
Technical field
The present invention relates to a kind of Machining Technology, especially a kind of drilling method of steering wheel pedestal boring is applicable to shipping industry.
Background technology
On the pedestal that the steering wheel of large ship must be installed in hull is connected, fix by connecting bolt by the connecting pore that on pedestal, is provided with.The processing method of traditional pedestal connecting pore is: by line location or utilize the intrinsic connecting pore of steering wheel to locate, rely on the hand-held air drill of workman to carry out pedestal boring subsequently.Though this method has simple characteristics, but also have the following disadvantages in actual use: one, because the aperture of steering wheel connecting pore is bigger, so required centripetal force is also bigger during the drilling pore-forming, all rely on operator's muscle power to carry out the pressure location, labour intensity is big.Its two owing to take manpower to reinforce, must control air drill all the time, and provide and unsettled centripetal force with manpower.Both caused the rotating intermittence of cutter, and crudy is low, low precision, causes subsequent fine to add and leave too much allowance man-hour.Its three because the common narrow space in cabin at steering wheel place, it is especially outstanding that difficulty of processing is carried out in the boring at some position.If all adopt the above-mentioned mode that manually feeds to hole, obviously be not only to require great effort but also be difficult to raise the efficiency.
Summary of the invention
The purpose of the present invention's invention: be intended to propose a kind of drilling method of steering wheel pedestal boring, can not only
Realize bore operation apace, the purpose that can reach the assurance cutting quality simultaneously again and reduce labor intensity.
The drilling method of this steering wheel pedestal boring, it is characterized in that: with the steering wheel top center as initial point, being provided with one is the pivoted arm anchor clamps at center with this initial point, and in the outer end of described pivoted arm anchor clamps an affixed drilling tool of forming by screw mandrel formula driving and reversing mechanism and hand-held air drill, realize the drilling of each boring one by one according to the position of setting, hole, around the steering wheel outer ring.
Described pivoted arm anchor clamps are made up of a connecting rod, right angle rack and anchor ear, the right-angle side of described connecting rod and right angle rack is integral through attachment screw is affixed, and the anchor ear of one level to banding is set at the connecting-rod head that is connected with described right angle rack, on the body of rod of described connecting rod, be provided with a connecting hole and the nut that is connected the steering wheel center origin simultaneously.
Described screw mandrel formula driving and reversing mechanism comprises feeding handwheel, feed screw, screw mandrel overcoat, abutment sleeve, axle sleeve outer sleeve, adapter sleeve, feed screw wherein is set in the screw mandrel overcoat and with the one section screw mandrel that is arranged on screw mandrel overcoat inner chamber and advances cover to be spirally connected, and forms the screw mandrel push structure; Simultaneously, the upper end of described feed screw is affixed through connecting key and feeding handwheel, and is connected with abutment sleeve outside being placed in the screw mandrel overcoat through attachment screw and the top cover of being located at feeding handwheel bottom; The bottom of described abutment sleeve is provided with the axle sleeve outer sleeve that an end connects through attachment screw, and described outer sleeve is connected with the screw mandrel overcoat to the dog screw that is provided with through level again; In addition, the screw mandrel overcoat inner chamber in described feed screw bottom is provided with an adapter sleeve that can advance downwards in cavity.
Be provided with lining and following lining between described axle sleeve outer sleeve and the screw mandrel overcoat.
The drilling method of this steering wheel pedestal boring that proposes according to above technical scheme, comparing with the processing method that now traditional hand-held pneumatic drilling machine carries out bore operation has the following advantages:
1, owing to carry out in the process in processing at the axle sleeve center and the steering wheel center of screw mandrel formula driving and reversing mechanism
All the time be under constant spacing and the parastate, therefore, be connected with frock under the firm condition, guarantee in the whole air drill rotation process that the centre of gyration of drill bit is stable at the air drill afterbody, can not produce the swing that hand-held operation produces afterbody like that, thereby provide technical guarantee for improving drilling quality.
2,, and rely on feed wheel to rotate the stable centripetal force that produces because the reliable location of frock,
It is firm that boring procedure is stablized more, overcome the rotating interrupted phenomenon of cutter that traditional artificial hand held drilling causes because of unstable centripetal force, therefore has higher feeding efficient.
3, reduce working strength of workers greatly, improve the security of operation.
4, overcome under the narrow cabin because of adopting under the traditional diamond-making technique near the boring of bulkhead position
Difficulty, it is more convenient that the workman is operated.
Description of drawings
Fig. 1 is the schematic diagram of the inventive method;
Fig. 2 is the clamp structure schematic diagram;
Fig. 3 is the structural representation of the screw mandrel formula driving and reversing mechanism of the present invention's employing.
Among the figure: lining 6-axle sleeve outer sleeve 7-adapter sleeve 8-goes up lining 9-feed screw 10-screw mandrel and advances the hand-held air drill 13-steering wheel pedestal 14-steering wheel 15-auxiliary clamp 15.1-connecting rod 15.2-attaching nut 15.3-right angle rack 16-anchor ear A-screw mandrel formula driving and reversing mechanism of cover 11-top cover 12-under the 1-feeding handwheel 2-screw mandrel overcoat 3-abutment sleeve 4-attachment screw 5-.
The specific embodiment
The drilling method of this steering wheel pedestal boring, with the steering wheel top center as initial point, being provided with one is the pivoted arm auxiliary clamp 15 at center with this initial point, and in the outer end of described auxiliary clamp 15 an affixed drilling tool of forming by screw mandrel formula driving and reversing mechanism A and hand-held air drill 12, realize the drilling of each boring one by one according to the position of setting, hole, around steering wheel 14 outer rings.
Described pivoted arm auxiliary clamp 15 is made up of a connecting rod 15.1, right angle rack 15.3 and anchor ear 16, the right-angle side of described connecting rod 15.1 and right angle rack 15.3 is integral through attachment screw is affixed, and the anchor ear 16 of one level to banding is set at the connecting-rod head that is connected with described right angle rack 15.3, on the body of rod of described connecting rod 15.1, be provided with a connecting hole and the nut 15.2 that is used to be connected the steering wheel center origin simultaneously.
Described screw mandrel formula driving and reversing mechanism A comprises feeding handwheel 1, feed screw 9, screw mandrel overcoat 2, abutment sleeve 3, axle sleeve outer sleeve 6, adapter sleeve 7, feed screw 9 wherein is set in the screw mandrel overcoat 2 and with the one section screw mandrel that is arranged on screw mandrel overcoat 2 inner chambers and advances cover 10 to be spirally connected, and forms the screw mandrel push structure; Simultaneously, the upper end of described feed screw 9 is affixed through connecting key and feeding handwheel 1, and is connected with abutment sleeve 3 outside being placed in screw mandrel overcoat 2 through attachment screw and the top cover 11 of being located at feeding handwheel bottom; The bottom of described abutment sleeve 3 is provided with the axle sleeve outer sleeve 6 that an end connects through attachment screw 4, and described outer sleeve 6 is connected with screw mandrel overcoat 2 to the dog screw that is provided with through level again; In addition, screw mandrel overcoat 2 inner chambers in described feed screw 9 bottoms are provided with an adapter sleeve 7 that can advance downwards in cavity.
Be provided with lining 8 and following lining 5 between described axle sleeve outer sleeve 6 and the screw mandrel overcoat.
The operation principle of the drilling method of this steering wheel pedestal boring is as follows:
The pivoted arm anchor clamps that utilization is made of right angle rack 15.3 and connecting rod 15.1, and straight by being arranged on
Subsequently, by install hand-held air drill 12 at the adapter sleeve 7 of the bottom of screw mandrel formula driving and reversing mechanism A, form the drilling method of steering wheel pedestal boring that can easy operation at this point.In the time will handing the drill bit boring point of air drill 12 bottoms, along with the brill of hand-held air drill 12 is moving, the operator needs only swivel feeding handwheel 1 easily, the feed screw 9 that is connected with feeding handwheel 1 will advance downwards under the effect of the screw mandrel propelling cover 10 that is arranged at screw mandrel overcoat 2 inner chambers, apply feed pressure for the hand-held air drill 12 in the running, finish the drilling task of a boring until hand-held air drill 12.After the drilling task for the treatment of this boring is finished, as long as reverse rotation feeding handwheel 1, feed screw 9 is carried under the acting in conjunction of screw mandrel propelling cover 10, return to the home position, just can withdraw from from the boring that has become handing air drill 12 this moment, and be the axle center, be displaced to next boring point and carry out a next drilling of holing with steering wheel 14 central upper portion point with whole screw mandrel formula driving and reversing mechanism A.And the like can finish the drilling of all borings on the whole steering wheel very goodly.
Show that through the reality use employing of this technology can bring following economic benefit:
1, improves penetration rate, shortened steering wheel installation period
By each hole drill cut save the man-hour=former drilling man-hour (1.2 hours)-existing drilling man-hour (0.5 hour), each boring can save time 0.7 hour.
Every ship drilling save the man-hour=each hole drill cut save the man-hour * steering wheel hole number (by 10 holes), each bar ship is saved 7 hours drilling time.
Save 2 hours unproductive times.
Saved labor hour 18 hours.
2, improved the quality of drawbore, for the fine finishining in hole provides assurance
Adopt the ovality>1mm of conventional art drawbore, adopt the ovality≤0.3mm of this device back drawbore, the surface quality of processing metapore originally is very low, the time generation of step phenomenon arranged; Eliminated this type of phenomenon after adopting this device, for follow-up fraising has improved the processing quality assurance.
3, reduce operator's labour intensity, improved production security
The workman need not to rely on all the time in boring procedure manpower directly to apply centripetal force, and only need rotate handwheel, and labour intensity obviously greatly reduces; And the workman so Labor Safety also obviously improves, more meets the theory of green shipbuilding because do not need hand-held all the time air drill to overcome the moment of torsion of generation.
Claims (3)
1. the drilling method of steering wheel pedestal boring, it is characterized in that: with the steering wheel top center as initial point, being provided with one is the pivoted arm anchor clamps at center with this initial point, and in the outer end of described pivoted arm anchor clamps an affixed drilling tool of forming by screw mandrel formula driving and reversing mechanism and hand-held air drill, realize the drilling of each boring one by one according to the position of setting, hole, around the steering wheel outer ring.
2. the drilling method of a kind of steering wheel pedestal boring as claimed in claim 1, it is characterized in that: described pivoted arm anchor clamps are made up of a connecting rod, right angle rack and anchor ear, the right-angle side of described connecting rod and right angle rack is integral through attachment screw is affixed, and the anchor ear of one level to banding is set at the connecting-rod head that is connected with described right angle rack, on the body of rod of described connecting rod, be provided with a connecting hole and the nut that is used to be connected the steering wheel center origin simultaneously.
3. the drilling method of a kind of steering wheel pedestal boring as claimed in claim 1 is characterized in that:
Described screw mandrel formula driving and reversing mechanism (A) comprises outside feeding handwheel (1), feed screw (9), the screw mandrel
Cover (2), abutment sleeve (3), axle sleeve outer sleeve (6), adapter sleeve (7), feed screw wherein (9) are set in the screw mandrel overcoat (2) and advance cover (10) to be spirally connected with the one section screw mandrel that is arranged on screw mandrel overcoat (2) inner chamber and form the screw mandrel push structure; Simultaneously, the upper end of described feed screw (9) is affixed through connecting key and feeding handwheel (1), and attachment screw is connected with the top cover of being located at feeding handwheel bottom (11) abutment sleeve (3) outer with being placed in screw mandrel overcoat (2); The bottom of described abutment sleeve (3) is provided with the axle sleeve outer sleeve (6) that an end connects through attachment screw (4), and described outer sleeve (6) is connected with screw mandrel overcoat (2) to the dog screw that is provided with through level again; In addition, screw mandrel overcoat (2) inner chamber in described feed screw (9) bottom is provided with an adapter sleeve (7) that can advance downwards in cavity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110082050 CN102126033A (en) | 2011-04-01 | 2011-04-01 | Method for drilling base of steering gear |
Applications Claiming Priority (1)
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CN 201110082050 CN102126033A (en) | 2011-04-01 | 2011-04-01 | Method for drilling base of steering gear |
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CN102126033A true CN102126033A (en) | 2011-07-20 |
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CN 201110082050 Pending CN102126033A (en) | 2011-04-01 | 2011-04-01 | Method for drilling base of steering gear |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102335776A (en) * | 2011-09-05 | 2012-02-01 | 沪东中华造船(集团)有限公司 | Positioning device for large-diameter drill hole |
CN103433894A (en) * | 2013-08-09 | 2013-12-11 | 浙江吉利汽车研究院有限公司 | Machining machine |
CN104985230A (en) * | 2015-05-14 | 2015-10-21 | 广西梧州运龙港船机械制造有限公司 | Steering engine pedestal drilling tool |
CN109606538A (en) * | 2018-10-31 | 2019-04-12 | 沪东中华造船(集团)有限公司 | A kind of installation method of steering engine for ship system |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4582105A (en) * | 1983-10-29 | 1986-04-15 | Robert Wolff | Work stand for electrically powered machines |
CN2046412U (en) * | 1989-04-25 | 1989-10-25 | 史安 | Micro magnetic universal drill |
CN201132547Y (en) * | 2007-09-05 | 2008-10-15 | 上海外高桥造船有限公司 | Steering lever |
CN201168878Y (en) * | 2008-03-28 | 2008-12-24 | 镇江新联机床有限责任公司 | Multifunctional movement mechanism of machine tool workbench |
CN101628371A (en) * | 2009-07-31 | 2010-01-20 | 天津重钢机械装备股份有限公司 | Method for processing large workpiece boring hole by using drilling machine |
-
2011
- 2011-04-01 CN CN 201110082050 patent/CN102126033A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4582105A (en) * | 1983-10-29 | 1986-04-15 | Robert Wolff | Work stand for electrically powered machines |
CN2046412U (en) * | 1989-04-25 | 1989-10-25 | 史安 | Micro magnetic universal drill |
CN201132547Y (en) * | 2007-09-05 | 2008-10-15 | 上海外高桥造船有限公司 | Steering lever |
CN201168878Y (en) * | 2008-03-28 | 2008-12-24 | 镇江新联机床有限责任公司 | Multifunctional movement mechanism of machine tool workbench |
CN101628371A (en) * | 2009-07-31 | 2010-01-20 | 天津重钢机械装备股份有限公司 | Method for processing large workpiece boring hole by using drilling machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102335776A (en) * | 2011-09-05 | 2012-02-01 | 沪东中华造船(集团)有限公司 | Positioning device for large-diameter drill hole |
CN103433894A (en) * | 2013-08-09 | 2013-12-11 | 浙江吉利汽车研究院有限公司 | Machining machine |
CN103433894B (en) * | 2013-08-09 | 2015-09-30 | 浙江吉利汽车研究院有限公司 | A kind of processing machine |
CN104985230A (en) * | 2015-05-14 | 2015-10-21 | 广西梧州运龙港船机械制造有限公司 | Steering engine pedestal drilling tool |
CN109606538A (en) * | 2018-10-31 | 2019-04-12 | 沪东中华造船(集团)有限公司 | A kind of installation method of steering engine for ship system |
CN109606538B (en) * | 2018-10-31 | 2021-06-01 | 沪东中华造船(集团)有限公司 | Installation method of marine steering engine system |
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Application publication date: 20110720 |