CN104959665B - A kind of combined high flexibility knife bar - Google Patents
A kind of combined high flexibility knife bar Download PDFInfo
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- CN104959665B CN104959665B CN201510279523.9A CN201510279523A CN104959665B CN 104959665 B CN104959665 B CN 104959665B CN 201510279523 A CN201510279523 A CN 201510279523A CN 104959665 B CN104959665 B CN 104959665B
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 44
- 239000010959 steel Substances 0.000 claims abstract description 44
- 238000003801 milling Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000000956 alloy Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims 1
- 230000013011 mating Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 3
- 230000002262 irrigation Effects 0.000 abstract 1
- 238000003973 irrigation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/005—Cylindrical shanks of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/006—Conical shanks of tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/26—Securing milling cutters to the driving spindle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
Description
技术领域technical field
本发明专利涉及高速铣削精加工研究领域,特别是涉及一种用于铣削加工设备的可组合高柔性刀杆。The patent of the present invention relates to the research field of high-speed milling finishing, in particular to a combinable and highly flexible tool holder for milling equipment.
背景技术Background technique
随着高速铣削加工技术的广泛应用及精密加工技术的发展,对高性能数控铣床工具系统的要求越来越高,因此很多机床上都开始采用刀柄-热缩刀杆-刀具式刀具系统结构,刀柄-热缩刀杆-刀具式刀具系统结构简单、夹紧力大、切削扭矩大、径向定位精度高、径向刚度高、减震能力强,也能很好地对深型腔结构进行加工;但热缩刀杆的尺寸公差要求严格导致其制造成本很高,制造工艺复杂,对材料要求严格,且热缩刀杆只能对同一直径的刀具进行夹持。对于直径为1~3mm的小直径刀具,热缩刀杆所显现出来制造弊端更加明显。因此,需要一种新的方法来解决上述技术问题。With the wide application of high-speed milling technology and the development of precision machining technology, the requirements for high-performance CNC milling machine tool systems are getting higher and higher. Therefore, many machine tools have begun to adopt the tool holder-heat-shrinkable tool holder-tool tool system structure , the tool holder-heat-shrinkable tool holder-tool tool system has simple structure, large clamping force, large cutting torque, high radial positioning accuracy, high radial rigidity, strong shock absorption ability, and can also be used for deep cavities However, the strict dimensional tolerance requirements of heat-shrinkable tool holders lead to high manufacturing costs, complex manufacturing processes, and strict requirements on materials, and heat-shrinkable tool holders can only clamp tools with the same diameter. For small-diameter tools with a diameter of 1-3mm, the manufacturing disadvantages of heat-shrinkable tool holders are more obvious. Therefore, a new method is needed to solve the above technical problems.
发明内容Contents of the invention
本发明的目的是提供一种可组合高柔性刀杆,通过在热缩刀杆或钢制刀杆与刀具之间安装膨胀系数较高的不同内孔直径的热胀夹筒,从而对不同直径铣削刀具进行高强度夹持,提高铣削刀具在热缩刀杆前端的柔性互换。此装置并未改变刀具系统的自身结构,因此具有很强的适用性。The purpose of the present invention is to provide a combinable and highly flexible tool holder, by installing thermal expansion chucks with different inner hole diameters with high expansion coefficients between the heat-shrinkable tool holder or steel cutter holder and the tool, so that different diameters The milling tool is clamped with high strength, which improves the flexible exchange of the milling tool at the front end of the heat-shrinkable tool holder. This device does not change the structure of the tool system itself, so it has strong applicability.
本发明解决其技术问题所采用的技术方案是:它包括钢制刀杆1、热胀夹筒2、铣削刀具3,钢制刀杆1内部为阶梯状的中空结构,一端为与刀柄4配合的短锥形结构,另一端为与热胀夹筒2相配合的长锥形结构,热胀夹筒2一端为通孔结构,铣削刀具3通过热缩配合装入热胀夹筒2的通孔中。The technical solution adopted by the present invention to solve its technical problems is: it includes a steel cutter bar 1, a thermal expansion chuck 2, and a milling tool 3. The inside of the steel cutter bar 1 is a stepped hollow structure. The matching short tapered structure, the other end is a long tapered structure matched with the thermal expansion chuck 2, one end of the thermal expansion chuck 2 is a through-hole structure, and the milling tool 3 is installed into the thermal expansion chuck 2 through shrink fit through hole.
钢制刀杆1两端内环面上均设置有三角形螺纹,热胀夹筒2一端加工有与钢制刀杆1相配合的螺纹,热胀夹筒2通过螺纹拧紧于钢制刀杆1上,刀柄4内设置有连接螺钉5与钢制刀杆1螺纹相配合连接。Both ends of the steel tool bar 1 are provided with triangular threads on the inner ring surface, and one end of the thermal expansion chuck 2 is processed with a thread that matches the steel tool bar 1, and the thermal expansion chuck 2 is screwed on the steel tool bar 1 through threads On, the handle 4 is provided with a connecting screw 5 which is threadedly connected with the steel knife rod 1 .
所述钢制刀杆1外端为长锥形或圆柱形结构,其锥度为0~4度,以减小其与工件的干涉。The outer end of the steel cutter bar 1 is a long tapered or cylindrical structure with a taper of 0-4 degrees to reduce the interference with the workpiece.
所述钢制刀杆1内部加工成阶梯状的中空结构以降低其重量,提高其刚性。The inside of the steel cutter bar 1 is processed into a stepped hollow structure to reduce its weight and improve its rigidity.
所述钢制刀杆1内部加工有螺纹。The inside of the steel cutter bar 1 is processed with threads.
所述钢制刀杆1采用刚性较好的合金材料。The steel cutter bar 1 adopts an alloy material with better rigidity.
所述热胀夹筒2外端环面加工有螺纹。The outer ring surface of the thermal expansion chuck 2 is processed with threads.
所述热胀夹筒2内部为通孔结构,其直径为1~6mm。The interior of the thermal expansion chuck 2 is a through-hole structure with a diameter of 1-6 mm.
所述热胀夹筒2采用膨胀系数较高的铜合金材料。The thermal expansion chuck 2 is made of a copper alloy material with a relatively high expansion coefficient.
所述铣削刀具3采用膨胀系数较低的钨钢材料,以便于其在热胀夹筒2中的装夹。The milling tool 3 is made of tungsten steel material with a low expansion coefficient, so as to facilitate its clamping in the thermal expansion chuck 2 .
本发明的有益效果是:通过热胀夹筒与钢制刀杆的配合对铣削刀具前端高强度夹持,由于钢制刀杆制造成本比热缩刀杆低得多,不同内孔直径的热胀夹筒可夹持不同直径的铣削刀具,因而可减少刀杆的规格型号,适用性好。The beneficial effect of the present invention is that the front end of the milling tool is clamped with high strength through the cooperation of the heat-expanding chuck and the steel cutter rod. Since the manufacturing cost of the steel cutter rod is much lower than that of the heat-shrinkable cutter rod, thermal The expansion chuck can hold milling tools with different diameters, so the specifications and models of the tool holder can be reduced, and the applicability is good.
同时,本发明中的铣削刀具通过采用标准件,互换性好;热胀夹筒通过紧固螺纹与钢制刀杆连接,结构简单可靠,且热胀夹筒系列化设计可适用于不同直径的刀具,而且钢制刀杆在加工过程中基本不会被破坏,安装一个钢制刀杆比使用热缩刀杆的成本低得多。At the same time, the milling tool in the present invention has good interchangeability by adopting standard parts; the thermal expansion chuck is connected with the steel cutter bar through fastening threads, the structure is simple and reliable, and the serial design of the thermal expansion chuck can be applied to different diameters The tool, and the steel tool holder will not be damaged in the process of processing, and the cost of installing a steel tool holder is much lower than that of using a heat shrinkable tool holder.
附图说明Description of drawings
图1是本发明的总装外形结构示意图。Fig. 1 is a schematic diagram of the general assembly appearance structure of the present invention.
图2是本发明的总装剖视结构示意图。Fig. 2 is a schematic diagram of the sectional structure of the assembly of the present invention.
图3是刀柄结构示意图。Fig. 3 is a schematic diagram of the structure of the handle.
图4是刀柄-连接螺钉剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the tool handle-connecting screw.
图5--图8是钢制刀杆结构示意图。Fig. 5-Fig. 8 are schematic diagrams of the structure of the steel cutter bar.
图9是不同型号热胀夹筒结构示意图。Fig. 9 is a structural schematic diagram of different types of thermal expansion chucks.
图中:1-钢制刀杆,2-热胀夹筒,3-铣削刀具,4-刀柄,5-连接螺钉。In the figure: 1-steel tool holder, 2-thermal expansion chuck, 3-milling tool, 4-knife handle, 5-connecting screw.
具体实施方式detailed description
下面结合附图和实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
实施例1,本发明包括钢制刀杆1、热胀夹筒2、铣削刀具3;钢制刀杆1内部为阶梯状的中空结构,一端为与刀柄4配合的短锥形结构,另一端为与热胀夹筒2相配合的长锥形结构,两端内环面上均设置有三角形螺纹;热胀夹筒2外部的一端加工有与钢制刀杆1相配合的螺纹,其内部为通孔结构。铣削刀具3通过热缩配合装入热胀夹筒2的通孔中,热胀夹筒2通过螺纹拧紧于钢制刀杆1上,安装方便且加强了连接的牢固性。参阅图1至图9。Embodiment 1, the present invention includes a steel cutter bar 1, a thermal expansion chuck 2, and a milling tool 3; the inside of the steel cutter bar 1 is a stepped hollow structure, and one end is a short tapered structure matched with the handle 4, and the other One end is a long tapered structure matched with the thermal expansion chuck 2, and the inner ring surfaces of both ends are provided with triangular threads; the outer end of the thermal expansion chuck 2 is processed with a thread matched with the steel tool bar 1, and its The interior is a through-hole structure. The milling tool 3 is fitted into the through hole of the thermal expansion chuck 2 through shrink fit, and the thermal expansion chuck 2 is screwed onto the steel cutter bar 1, which is convenient for installation and strengthens the firmness of the connection. See Figures 1 through 9.
实施例2,所述钢制刀杆1外端为长锥形或圆柱形结构,其锥度为0~4度以减小其与工件的干涉,其长度可根据实际加工工况进行选用。参阅图1至图9,其余同实施例1。Embodiment 2, the outer end of the steel cutter bar 1 is long tapered or cylindrical, with a taper of 0 to 4 degrees to reduce interference with the workpiece, and its length can be selected according to actual processing conditions. Referring to Fig. 1 to Fig. 9, all the other are the same as embodiment 1.
实施例3,所述钢制刀杆1内部加工成阶梯状的中空结构以降低其重量,提高其刚性。参阅图1至图9,其余同上述实施例。Embodiment 3, the inside of the steel cutter bar 1 is processed into a stepped hollow structure to reduce its weight and improve its rigidity. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例4,所述钢制刀杆1内部加工有连接螺纹。一端通过连接螺钉5与固定于刀柄4上,另一端连接热胀夹筒2,从而使铣削刀具3与刀柄4固定连接。参阅图1至图9,其余同上述实施例。Embodiment 4, the inside of the steel tool holder 1 is processed with connecting threads. One end is fixed on the tool handle 4 through the connecting screw 5 , and the other end is connected to the thermal expansion chuck 2 , so that the milling tool 3 is fixedly connected to the tool handle 4 . Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例5,所述钢制刀杆1采用刚性较好的合金材料。参阅图1至图9,其余同上述实施例。Embodiment 5, the steel cutter bar 1 is made of an alloy material with better rigidity. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例6,所述热胀夹筒2外端环面加工有紧固螺纹。参阅图1至图9,其余同上述实施例。Embodiment 6, the outer ring surface of the thermal expansion chuck 2 is processed with fastening threads. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例7,所述热胀夹筒2内部为通孔结构,为提升适用性,也可将热胀夹筒2的内径设计成不同尺寸以适应不同直径的铣削刀具3。参阅图1至图9,其余同上述实施例。In Embodiment 7, the inside of the thermal expansion chuck 2 has a through-hole structure. In order to improve applicability, the inner diameter of the thermal expansion chuck 2 can also be designed in different sizes to adapt to milling tools 3 of different diameters. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例8,所述热胀夹筒2采用膨胀系数较高的铜合金材料,以增强其对铣削刀具3的夹持能力。参阅图1至图9,其余同上述实施例。Embodiment 8, the thermal expansion chuck 2 is made of a copper alloy material with a relatively high expansion coefficient to enhance its ability to hold the milling tool 3 . Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例9,所述铣削刀具3采用膨胀系数较低的钨钢材料,以减小其受热膨胀,便于其在热胀夹筒1中的装夹。参阅图1至图9,其余同上述实施例。In Embodiment 9, the milling tool 3 is made of tungsten steel material with a low expansion coefficient to reduce its thermal expansion and facilitate its clamping in the thermal expansion chuck 1 . Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
实施例10,在本发明中,铣削刀具3、刀柄4也可选用标准件,在完成上述安装后,将刀柄4主轴与加工中心主轴连接。它通过根据不同切削加工工况选用不同长度和尺寸的钢制刀杆1与刀柄4相配合,增加互换性,从而节省刀柄4制造开支;它通过根据不同加工精度选用不同长度和内径的热胀夹筒2与铣削刀具3相配合,增强柔性,从而减少刀杆的制造型号。参阅图1至图9,其余同上述实施例。Embodiment 10. In the present invention, the milling tool 3 and the handle 4 can also be standard parts. After the above installation is completed, the spindle of the cutter handle 4 is connected to the spindle of the machining center. It increases interchangeability by selecting steel tool holders 1 of different lengths and sizes to match with the tool holder 4 according to different cutting conditions, thereby saving the manufacturing cost of the tool holder 4; it selects different lengths and inner diameters according to different machining accuracy The thermal expansion chuck 2 cooperates with the milling tool 3 to enhance flexibility, thereby reducing the manufacturing model of the tool holder. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510279523.9A CN104959665B (en) | 2015-05-28 | 2015-05-28 | A kind of combined high flexibility knife bar |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510279523.9A CN104959665B (en) | 2015-05-28 | 2015-05-28 | A kind of combined high flexibility knife bar |
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| CN104959665A CN104959665A (en) | 2015-10-07 |
| CN104959665B true CN104959665B (en) | 2017-12-08 |
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| CN201510279523.9A Expired - Fee Related CN104959665B (en) | 2015-05-28 | 2015-05-28 | A kind of combined high flexibility knife bar |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108213475B (en) * | 2018-03-09 | 2024-06-04 | 四川天博精工科技有限公司 | Shockproof cutter bar |
| CN117245128A (en) * | 2023-11-01 | 2023-12-19 | 成都航新航空装备科技有限公司 | A fast, repairable and efficient drilling bit for multi-layer hole processing |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6394466B1 (en) * | 1999-02-16 | 2002-05-28 | Nikken Kosakusho Works Ltd. | End mill chucking structure |
| CN202356648U (en) * | 2011-12-05 | 2012-08-01 | 铨宝工业股份有限公司 | Combined Arbor |
| CN202922006U (en) * | 2012-12-07 | 2013-05-08 | 浙江汉纳机械科技有限公司 | Clamp device |
| CN203197355U (en) * | 2013-03-12 | 2013-09-18 | 无锡鼎邦科技有限公司 | Forming cutter device |
| CN203696079U (en) * | 2013-12-09 | 2014-07-09 | 许文焕 | Milling cutter handle of numerical-control milling machine |
| CN104385023B (en) * | 2014-10-22 | 2017-02-08 | 湘潭大学 | Inner cooling damping heat-shrinkable tool bar device |
| CN204277594U (en) * | 2014-10-22 | 2015-04-22 | 湘潭大学 | Interior cooling damping pyrocondensation cutter arbor device |
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