CN204295035U - A kind of high rigidity handle device - Google Patents

A kind of high rigidity handle device Download PDF

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Publication number
CN204295035U
CN204295035U CN201420714828.9U CN201420714828U CN204295035U CN 204295035 U CN204295035 U CN 204295035U CN 201420714828 U CN201420714828 U CN 201420714828U CN 204295035 U CN204295035 U CN 204295035U
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handle
tool
collet
rigid sleeve
knife
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周后明
刘博�
秦衡峰
张高峰
周友行
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Xiangtan University
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Xiangtan University
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Abstract

一种高刚度刀柄装置,它主要是解决传统的刀柄-弹性夹头-刀具式刀具系统结构刚性不足,使得加工时刀具所能接近工件的深度受到很大的限制,加工精度低等技术问题。其技术方案要点是:它包括刀柄(1)、铣削刀具(4)和刚性套筒(7);铣削刀具(4)后端通过弹性夹头(2)夹持并由弹性夹头螺母(3)拧紧固定。刚性套筒(7)的外端通过三角螺母(8)对铣削刀具(4)前端进行高精度夹持与固定,刚性套筒(7)内端通过紧固螺钉(5)及调整垫圈(6)固定于刀柄(1)的外环面上。本实用新型安装简易、易拆分、尺寸容易拓展,互换性好,很好地提升了其作为加工装置的适用性。本实用新型主要是用于铣削加工工艺过程中的深型腔加工领域。

A high-rigidity tool holder device, which mainly solves the lack of structural rigidity of the traditional tool holder-collet collet-tool tool system, which greatly restricts the depth that the tool can approach the workpiece during processing, and the processing accuracy is low. question. The main points of its technical solution are: it includes a tool handle (1), a milling tool (4) and a rigid sleeve (7); the rear end of the milling tool (4) is clamped by the collet (2) and is held by the collet nut ( 3) Tighten and fix. The outer end of the rigid sleeve (7) clamps and fixes the front end of the milling tool (4) with high precision through the triangular nut (8), and the inner end of the rigid sleeve (7) passes the fastening screw (5) and the adjusting washer (6 ) is fixed on the outer ring surface of the handle (1). The utility model is easy to install, easy to disassemble, easy to expand in size, good in interchangeability, and well improves its applicability as a processing device. The utility model is mainly used in the deep cavity processing field in the milling process.

Description

一种高刚度刀柄装置A high rigidity handle device

技术领域 technical field

本实用新型专利涉及铣削加工研究领域,特别是涉及一种用于铣削加工设备的高刚度刀柄装置。 The utility model patent relates to the field of milling processing research, in particular to a high-rigidity tool handle device for milling processing equipment.

背景技术 Background technique

目前,在高速加工行业中,大多数机床上都采用刀柄-弹性夹头-刀具式刀具系统结构,刀柄-弹性夹头-刀具式刀具系统结构虽能满足一般零件高速铣削加工的要求,但受刀具系统刚度的制约,其在加工深型腔结构时刀具所能接近工件的深度受到很大的限制,加工精度低;热缩加长刀柄-刀具式刀具系统结构虽然也能满足高速铣削加工的要求,且能克服大型、深型腔模具高速铣削加工时刀具刚度不足的缺陷,但刀柄与刀具配合缺少柔性,模具复杂多型面加工对刀具多样性的要求势必增加刀柄的投入,而使得加工成本大大提高。因此,需要一种新的方法来解决上述技术问题。 At present, in the high-speed machining industry, most machine tools adopt the tool handle-collet collet-tool tool system structure. Although the tool handle-collet collet-tool tool system structure can meet the requirements of high-speed milling of general parts, However, due to the restriction of the rigidity of the tool system, the depth that the tool can approach the workpiece is greatly limited when processing deep cavity structures, and the machining accuracy is low; although the structure of the heat-shrinkable extended tool holder-tool tool system can also meet high-speed milling processing requirements, and can overcome the defect of insufficient tool rigidity during high-speed milling of large and deep cavity moulds, but the lack of flexibility between the tool holder and the tool, and the complex and multi-shaped surface processing of molds will inevitably increase the investment in tool holders , which greatly increases the processing cost. Therefore, a new method is needed to solve the above technical problems.

实用新型内容 Utility model content

本实用新型的目的是提供了一种高刚度刀柄装置,通过在传统刀柄-弹性夹头-刀具式刀具系统的刀柄外端环面上加工螺纹孔并套装刚性套筒,从而对铣削刀具进行双重夹持,提高铣削刀具刚度和重复定位精度、降低刀具变形、提高加工精度,此装置并未改变刀具系统的自身结构,因此具有很强的适用性。 The purpose of this utility model is to provide a high-rigidity tool handle device, by processing the threaded hole on the outer end ring surface of the tool handle of the traditional tool handle-collet chuck-cutter type tool system and fitting the rigid sleeve, so that the milling The tool is double-clamped to improve the rigidity of the milling tool and repeat positioning accuracy, reduce tool deformation, and improve machining accuracy. This device does not change the structure of the tool system itself, so it has strong applicability.

本实用新型解决其技术问题所采用的技术方案是:它包括刀柄1、弹性夹头2、铣削刀具4和刚性套筒7;刀柄1为中空结构,一端与加工中心主轴相配合,另一端为向外张开的锥度空腔结构、且在该端环面上设置有螺纹和螺纹孔;弹性夹头2套装在刀柄1的锥度空腔内;铣削刀具4穿过弹性夹头2中的通孔装入刀柄1中;所述刚性套筒7采用中空薄壁结构,一端套装在铣削刀具4的前端,另一端固定于刀柄1上。 The technical solution adopted by the utility model to solve its technical problems is: it includes a tool handle 1, an elastic collet 2, a milling tool 4 and a rigid sleeve 7; the tool handle 1 is a hollow structure, one end matches the machining center spindle, and the other One end is a tapered cavity structure that flares outward, and threads and threaded holes are provided on the end ring surface; the elastic collet 2 is set in the tapered cavity of the tool holder 1; the milling tool 4 passes through the elastic collet 2 The through hole in the middle is loaded into the handle 1; the rigid sleeve 7 adopts a hollow thin-walled structure, one end is set on the front end of the milling tool 4, and the other end is fixed on the handle 1.

所述弹性夹头2外端套装有弹性夹头螺母3,与刀柄1外端环面的螺纹相配合连接,从而使铣削刀具4与刀柄1固定连接。 The outer end of the collet 2 is covered with a collet nut 3, which is matched with the thread on the outer ring surface of the handle 1, so that the milling tool 4 is fixedly connected with the handle 1.

所述刀柄1外端环面加工有4个螺纹孔,螺纹孔之间间隔90°。 The ring surface of the outer end of the handle 1 is processed with 4 threaded holes, and the intervals between the threaded holes are 90°.

所述刚性套筒7一端通过三角螺母8采用过盈密封配合套装在铣削刀具4的前端;另一端开有通孔并通过与其通孔相配合安装的紧固螺钉5固定于刀柄1上。 One end of the rigid sleeve 7 is set on the front end of the milling tool 4 through the triangular nut 8 with an interference seal fit;

所述紧固螺钉5与刚性套筒7之间套装有调整垫圈6。 An adjusting washer 6 is set between the fastening screw 5 and the rigid sleeve 7 .

所述螺母8采用弹性较好的合金材料。 The nut 8 is made of an alloy material with good elasticity.

所述刀柄1与刚性套筒7配合处套装有调整垫圈9,调整垫圈9采用弹性较好的橡胶材料。 The joint between the handle 1 and the rigid sleeve 7 is fitted with an adjusting washer 9, and the adjusting washer 9 is made of a rubber material with good elasticity.

所述刚性套筒7设计为锥形薄壁结构,其厚度为0.8~1mm。 The rigid sleeve 7 is designed as a tapered thin-walled structure with a thickness of 0.8-1mm.

本实用新型的有益效果是:通过刚性套筒与三角螺母的配合对铣削刀具前端进行二次夹持,由于刚性套筒具有很高的抗弯强度,因而可显著提高铣削刀具的刚性;三角螺母的尺寸可根据铣削刀具的直径进行选择使用,适用性好。 The beneficial effects of the utility model are: through the cooperation of the rigid sleeve and the triangular nut, the front end of the milling tool is clamped twice, since the rigid sleeve has high bending strength, the rigidity of the milling tool can be significantly improved; the triangular nut The size can be selected according to the diameter of the milling tool, and the applicability is good.

同时,本实用新型中的刀柄、弹性夹头和弹性夹头螺母通过采用标准件,互换性好;刚性套筒通过紧固螺钉与刀柄连接,结构简单可靠,且刚性套筒系列化设计可适用于不同加工环境,而且刚性套筒在加工过程中基本不会被破坏,安装一个刚性套筒比使用热缩刀柄的成本低得多。 At the same time, the tool handle, collet and collet nut in the utility model adopt standard parts, so the interchangeability is good; the rigid sleeve is connected with the tool handle through fastening screws, the structure is simple and reliable, and the rigid sleeve is serialized The design can be applied to different processing environments, and the rigid sleeve will not be damaged during processing. The cost of installing a rigid sleeve is much lower than using a heat shrinkable tool holder.

附图说明 Description of drawings

图1是本实用新型的总装剖视结构示意图。 Fig. 1 is the schematic diagram of the sectional structure of the assembly of the utility model.

图2是本实用新型的总装外形结构示意图。 Fig. 2 is a schematic diagram of the general assembly appearance structure of the utility model.

图3是刀柄-弹性夹头-刀具系统结构示意图。 Fig. 3 is a structural schematic diagram of the tool handle-collet collet-tool system.

图4--图7是刚性套筒结构示意图。 Figure 4-Figure 7 is a schematic diagram of the structure of the rigid sleeve.

图8--图9是三角螺母结构示意图。 Figure 8-Figure 9 is a schematic diagram of the structure of the triangular nut.

附图标注说明:1-刀柄,2-弹性夹头,3-弹性夹头螺母,4-铣削刀具,5-紧固螺钉,6-调整垫圈,7-刚性套筒,8-三角螺母,9-弹性垫圈。 Description of drawings: 1-knife handle, 2-collet collet, 3-collet collet nut, 4-milling tool, 5-fastening screw, 6-adjusting washer, 7-rigid sleeve, 8-triangular nut, 9 - Elastic washer.

具体实施方式 Detailed ways

为了阐明本实用新型的技术方案以及特点,下面结合附图和实施例对本实用新型做进一步详细说明。 In order to clarify the technical solutions and features of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.

实施例1,它包括刀柄1、弹性夹头2、铣削刀具4和刚性套筒7;刀柄1为中空结构,一端与加工中心主轴相配合,另一端为向外张开的锥度空腔结构、且在该端环面上设置有螺纹和螺纹孔;弹性夹头2的内端外形为与刀柄1外端锥度空腔相配合的锥形结构,弹性夹头2套装在刀柄1的锥度空腔内;铣削刀具4穿过弹性夹头2中的通孔装入刀柄1中;所述刚性套筒7采用中空薄壁结构,一端套装在铣削刀具4的前端,另一端固定于刀柄1上。参阅图1至图9。 Embodiment 1, it includes tool handle 1, collet 2, milling tool 4 and rigid sleeve 7; tool handle 1 is a hollow structure, one end is matched with the spindle of the machining center, and the other end is a tapered cavity that opens outwards structure, and threaded and threaded holes are provided on the end ring surface; the inner shape of the collet 2 is a tapered structure matching the taper cavity at the outer end of the handle 1, and the collet 2 is set on the handle 1 In the taper cavity; the milling tool 4 is loaded into the handle 1 through the through hole in the collet 2; the rigid sleeve 7 adopts a hollow thin-walled structure, one end is set on the front end of the milling tool 4, and the other end is fixed on handle 1. See Figures 1 through 9.

实施例2,所述弹性夹头2外端套装有弹性夹头螺母3,与刀柄1外端环面的螺纹相配合连接,从而使铣削刀具4与刀柄1固定连接。参阅图1至图9,其余同实施例1。 Embodiment 2, the outer end of the collet 2 is fitted with a collet nut 3 , which is matched with the thread on the outer ring surface of the handle 1 , so that the milling tool 4 is fixedly connected with the handle 1 . Referring to Fig. 1 to Fig. 9, all the other are the same as embodiment 1.

实施例3,所述刀柄1外端环面加工有4个螺纹孔,螺纹孔之间间隔90°。参阅图1至图9,其余同上述实施例。 Embodiment 3, four threaded holes are processed on the outer ring surface of the tool handle 1, and the intervals between the threaded holes are 90°. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例4,所述刚性套筒7一端通过三角螺母8采用过盈密封配合套装在铣削刀具4的前端,刚性套筒7内部设有螺纹,三角螺母8上的螺纹通过与刚性套筒7相配合将铣削刀具4的前端拧紧固定,为提升适用性,在刚性套筒7内端套装三角螺母8与刀具配合,也可将三角螺母8的内径设计成不同尺寸以适应不同直径的铣削刀具4,可根据铣削刀具4的直径选用不同内径的三角螺母8;另一端开有通孔并通过与其通孔相配合安装的紧固螺钉5固定于刀柄1上,紧固螺钉5设置有与刀柄1螺纹孔相配合的螺纹,紧固螺钉5穿过刚性套筒7大端的通孔配合套装在刀柄1螺纹孔内,安装方便且加强了连接的牢固性。参阅图1至图9,其余同上述实施例。 Embodiment 4, one end of the rigid sleeve 7 is set on the front end of the milling tool 4 through the triangular nut 8 with an interference seal fit. Cooperate with the front end of the milling tool 4 to be tightened and fixed. In order to improve the applicability, a triangular nut 8 is set at the inner end of the rigid sleeve 7 to cooperate with the tool. The inner diameter of the triangular nut 8 can also be designed into different sizes to adapt to different diameters of the milling tool 4. According to the diameter of the milling tool 4, triangular nuts 8 with different inner diameters can be selected; the other end has a through hole and is fixed on the handle 1 through the fastening screw 5 installed in cooperation with the through hole, and the fastening screw 5 is provided with a The screw thread that handle 1 threaded hole cooperates, fastening screw 5 passes through the through hole of rigid sleeve 7 large ends and fits in the threaded hole of handle 1, and is easy to install and has strengthened the firmness of connection. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例5,所述紧固螺钉5与刚性套筒7之间套装有调整垫圈6,为改善动平衡,在紧固螺钉5的螺帽与刚性套筒7通孔之间设置有调整垫圈6对紧固螺钉5的位置进行调整,通过调节调整垫圈6的尺寸可以对刚性套筒进行调整。参阅图1至图9,其余同上述实施例。 Embodiment 5, an adjusting washer 6 is set between the fastening screw 5 and the rigid sleeve 7, and an adjusting washer 6 is provided between the nut of the fastening screw 5 and the through hole of the rigid sleeve 7 in order to improve the dynamic balance The position of the fastening screw 5 is adjusted, and the rigid sleeve can be adjusted by adjusting the size of the adjusting washer 6 . Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例6,所述螺母8采用弹性较好的合金材料。参阅图1至图9,其余同上述实施例。 Embodiment 6, the nut 8 is made of an alloy material with better elasticity. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例7,所述刀柄1与刚性套筒7配合处套装有调整垫圈9,调整垫圈9采用弹性较好的橡胶材料,通过调节紧固螺钉5对刚性套筒7的位置进行微调,加强定位精度。参阅图1至图9,其余同上述实施例。 Example 7, the joint between the knife handle 1 and the rigid sleeve 7 is fitted with an adjusting washer 9, the adjusting washer 9 is made of a rubber material with good elasticity, and the position of the rigid sleeve 7 is fine-tuned by adjusting the fastening screw 5 to strengthen the positioning accuracy. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例8,所述刚性套筒7设计为锥形薄壁结构,其厚度为0.8~1mm,刚性套筒7可采用一端渐小的锥形结构,它与传统的刀柄-刀具机构相比,长度和大小是系列化设计的,刚性较好,这使得本实用新型可很好的根据不同加工环境选用合适尺寸的刚性套筒。参阅图1至图9,其余同上述实施例。 Embodiment 8, the rigid sleeve 7 is designed as a tapered thin-walled structure with a thickness of 0.8-1mm, and the rigid sleeve 7 can adopt a tapered structure with one end gradually smaller, which is compared with the traditional handle-knife mechanism , the length and size are designed in series, and the rigidity is good, which makes the utility model can select a rigid sleeve of a suitable size according to different processing environments. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

实施例9,在本实用新型中,刀柄1、弹性夹头2、弹性夹头螺母3和刀具4也可选用标准件,在完成上述安装后,将刀柄1主轴与加工中心主轴连接。它通过根据不同切削加工工况选用不同长度和尺寸的刚性套筒7与刀柄1配合,增加互换性,从而节省刀柄制造开支。在进行高速加工时,通过弹性夹头2与刚性套筒7对铣削刀具4的双重夹持及定位,从而减少了铣削刀具4因切削力而产生的变形,提高了刀具系统的抗弯强度。参阅图1至图9,其余同上述实施例。 Embodiment 9, in the utility model, tool holder 1, collet 2, collet nut 3 and tool 4 can also be selected as standard parts, after the above installation is completed, the main shaft of tool holder 1 is connected with the main shaft of the machining center. According to different cutting conditions, rigid sleeves 7 of different lengths and sizes are selected to cooperate with the tool handle 1 to increase interchangeability, thereby saving tool handle manufacturing expenses. During high-speed machining, the double clamping and positioning of the milling tool 4 by the collet 2 and the rigid sleeve 7 reduces the deformation of the milling tool 4 due to cutting force and improves the bending strength of the tool system. Refer to Fig. 1 to Fig. 9, all the other are the same as above-mentioned embodiment.

Claims (8)

1. a high rigidity handle device, is characterized in that: it comprises handle of a knife (1), collet (2), milling cutter (4) and rigid sleeve (7); Handle of a knife (1) is hollow structure, matches with machining center main shaft in one end, and the other end is for outwardly tapering cavity structure and on this end ring face, be provided with screw thread and screwed hole; Collet (2) is sleeved in the tapering cavity of handle of a knife (1); Milling cutter (4) loads in handle of a knife (1) through the through hole in collet (2); Described rigid sleeve (7) adopts hollow and thin-walled structure, and one end is sleeved on the front end of milling cutter (4), and the other end is fixed on handle of a knife (1).
2. high rigidity handle device according to claim 1, it is characterized in that: described collet (2) outer end is set with collet nut (3), in mating connection with the screw thread of handle of a knife (1) outer end anchor ring, thus milling cutter (4) is fixedly connected with handle of a knife (1).
3. high rigidity handle device according to claim 1, is characterized in that: described handle of a knife (1) outer end anchor ring is processed with 4 screwed holes, 90 °, interval between screwed hole.
4. high rigidity handle device according to claim 1, is characterized in that: described rigid sleeve (7) one end adopts interference seal engagement sleeves to be contained in the front end of milling cutter (4) by triangle nut (8); The other end is had through hole and is fixed on handle of a knife (1) by the trip bolt (5) installed that matches with its through hole.
5. high rigidity handle device according to claim 4, is characterized in that: be set with between described trip bolt (5) and rigid sleeve (7) and adjust packing ring (6).
6. high rigidity handle device according to claim 4, is characterized in that: described triangle nut (8) adopts the good alloy material of elasticity.
7. high rigidity handle device according to claim 1, is characterized in that: described handle of a knife (1) and rigid sleeve (7) cooperation place are set with and adjusts packing ring (9), the good elastomeric material of adjustment packing ring (9) employing elasticity.
8. high rigidity handle device according to claim 1, it is characterized in that: described rigid sleeve (7) is designed to conical thin-wall structure, its thickness is 0.8 ~ 1mm.
CN201420714828.9U 2014-11-25 2014-11-25 A kind of high rigidity handle device Expired - Fee Related CN204295035U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368861A (en) * 2014-11-25 2015-02-25 湘潭大学 High-rigidity knife handle device
CN109262044A (en) * 2018-11-01 2019-01-25 中山市利群精密实业有限公司 Method for processing deep cavity powerful cutting tool holder and automobile rear view mirror mold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104368861A (en) * 2014-11-25 2015-02-25 湘潭大学 High-rigidity knife handle device
CN109262044A (en) * 2018-11-01 2019-01-25 中山市利群精密实业有限公司 Method for processing deep cavity powerful cutting tool holder and automobile rear view mirror mold

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