The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Fig. 2 is the schematic diagram of the combustion control system of brown coal unit provided by the invention.Described system comprises: boiler 205, coal pulverizer 204, air preheater 206, dust removal machine 207, air-introduced machine 201, primary air fan 203, overfire air fan 202 and chimney 208; Wherein, coal pulverizer 204 is connected between boiler 205 primary air fan 203 outlets, overfire air fan 202 outlets connect and boiler 205, realize the air preheat between flue, Secondary Air pipeline, wind pipeline in air preheater 206, deduster 207 is connected between the flue and air-introduced machine 201 entrances of air preheater, and the outlet of air-introduced machine is connected with chimney 208.
Described system also comprises: flue gas conditioning device 209;
Described flue gas conditioning device 209 is connected between described air-introduced machine 201 outlets and described primary air fan 203 entrances by flue, and the flue gas that air-introduced machine 201 is sent feeds back to described primary air fan 203 entrances;
Described primary air fan 203 mixes the flue gas of feedback with the air sent into of outside, and mist is sent into 205 pairs of brown coal of described boiler by described air preheater 206 and coal pulverizer 204 burns.
In the present embodiment, because the flue gas from the air-introduced machine feedback has certain heat, being mixed to get mist by the air of sending in the outside from the flue gas of air-introduced machine feedback.With respect to only using air as drier in prior art, this example as drier, can utilize the heat of low-temperature flue gas to carry out drying to brown coal described mist, reduces the use amount of air.
In the present embodiment, by air preheater 206, the fin with the flue gas in boiler back end ductwork by inside will enter air preheat before boiler to uniform temperature, help full combustion of fuel and improve the heat exchange performance of boiler, reduce energy consumption.For energy-conservation, air preheat has great importance.
In the present embodiment, coal pulverizer 204 grinds described fuel and obtains coal dust, and it is in order to increase the surface area of fuel, to be used for more fully burning that fuel is ground to form coal dust.
Overfire air fan 202 entrance suction be air, to input Secondary Air be for coal dust is burnt more fully again through mixing once air-dry dry coal dust later.
In the present embodiment, described flue gas conditioning device 209 is adjustable plate, and this adjustable plate is regulated and entered ducted flue gas, that is to say, can regulate the shared ratio of flue gas in described mist by this adjustable plate.Particularly, this adjustable plate can be for manually adjusting plate.This adjustable plate can also be regulated by PI (proportional integral) adjuster or PID (proportional integral feedforward) adjuster.For the those skilled in the art, under grasping under the prerequisite of the technology of technical field, common variation, the change that this adjustable plate is carried out or replace all should be included in protection scope of the present invention within.
Beneficial effect of the present invention is, be connected between described air-introduced machine outlet and described primary air fan entrance by flue by flue gas conditioning device, mix a certain amount of flue gas in a wind, not only can reduce the use amount of a wind of boiler, and can be with NO
xWithin being controlled at acceptability limit, simultaneously due to the steam air heater of having cancelled a wind, reduce the resistance of a wind pipeline, reduced the power consumption of primary air fan.
Embodiment two:
Fig. 3 is the schematic diagram of the combustion control system of brown coal unit provided by the invention.Described system comprises: boiler 305, coal pulverizer 304, air preheater 306, dust removal machine 307, air-introduced machine 301, primary air fan 303, overfire air fan 302 and chimney 308; Wherein, coal pulverizer 304 is connected between boiler 305 primary air fan 303 outlets, overfire air fan 302 outlets connect and boiler 305, realize the air preheat between flue, Secondary Air pipeline, wind pipeline in air preheater 306, deduster 307 is connected between the flue and air-introduced machine 301 entrances of air preheater, and the outlet of air-introduced machine is connected with chimney 308.
Described system also comprises: flue gas conditioning device 309;
Described flue gas conditioning device 309 is connected between described air-introduced machine 301 outlets and described primary air fan 303 entrances by flue, and the flue gas that air-introduced machine 301 is sent feeds back to described primary air fan 303 entrances;
Described primary air fan 303 mixes the flue gas of feedback with the air sent into of outside, and mist is sent into 305 pairs of brown coal of described boiler by described air preheater 306 and coal pulverizer 304 burns.
In the present embodiment, because the flue gas from air-introduced machine 301 feedbacks has certain heat, being mixed to get mist by the air of sending in the outside from the flue gas of air-introduced machine 301 feedbacks.With respect to only using air as drier in prior art, this example as drier, can utilize the heat of low-temperature flue gas to carry out drying to brown coal described mist, reduces the use amount of air.
In the present embodiment, by air preheater 306, the fin with the flue gas in boiler back end ductwork by inside will enter air preheat before boiler to uniform temperature, help full combustion of fuel and improve the heat exchange performance of boiler, reduce energy consumption.For energy-conservation, air preheat has great importance.
In the present embodiment, coal pulverizer 304 grinds described fuel and obtains coal dust, and it is in order to increase the surface area of fuel, to be used for more fully burning that fuel is ground to form coal dust.
Overfire air fan 302 entrance suction be air, to input Secondary Air be for coal dust is burnt more fully again through mixing once air-dry dry coal dust later.
In the present embodiment, described flue gas conditioning device 309 is adjustable plate, and this adjustable plate is regulated and entered ducted flue gas, that is to say, can regulate the shared ratio of flue gas in described mist by this adjustable plate.Particularly, this adjustable plate can be for manually adjusting plate.For the those skilled in the art, under grasping under the prerequisite of the technology of technical field, common variation, the change that this adjustable plate is carried out or replace all should be included in protection scope of the present invention within.
Described system also comprises: oxygen sensor 310 is installed between described primary air fan 303 outlets and air preheater 307, and is electrically connected to described flue gas conditioning device 309.Preferably, oxygen sensor 310 also can be connected to distribution control system (Distributed Control System, DCS) in, be used for the total amount of the mixture of a wind air/smoke of control, the ratio of air, flue gas is regulated by the gas baffle that installs additional.
Preferably, as shown in Figure 4, described flue gas conditioning device 309 comprises: adjustable plate 3091 and adjustable plate controller 3092, described controller 3092 is electrically connected to described sensor 310, receives the oxygen content signal of described oxygen sensor detection and according to described oxygen content signal, described adjustable plate 3091 is controlled.Described adjustable plate controller 3092 can be adjuster or PID (proportional integral feedforward) adjuster.In actual applications, when supposing oxygen content lower than a certain setting value, open large baffle plate, if instead the oxygen amount in air quantity is worth higher than this, close small front apron.For the those skilled in the art, under grasping under the prerequisite of the technology of technical field, common variation, the change that flue gas conditioning device 309 is carried out or replace all should be included in protection scope of the present invention within.
Beneficial effect of the present invention is, be connected between described air-introduced machine outlet and described primary air fan entrance by flue by flue gas conditioning device, mix a certain amount of flue gas in a wind, not only can reduce the use amount of a wind of boiler, and can be with NO
xWithin being controlled at acceptability limit, simultaneously due to the steam air heater of having cancelled a wind, reduce the resistance of a wind pipeline, reduced the power consumption of primary air fan.
Embodiment three:
Fig. 5 is the schematic diagram of the combustion control system of brown coal unit provided by the invention.Described system comprises: boiler 505, coal pulverizer 504, air preheater 506, dust removal machine 507, air-introduced machine 501, primary air fan 503, overfire air fan 502 and chimney 508; Wherein, coal pulverizer 504 is connected between boiler 505 primary air fan 503 outlets, overfire air fan 502 outlets connect and boiler 505, realize the air preheat between flue, Secondary Air pipeline, wind pipeline in air preheater 506, deduster 507 is connected between the flue and air-introduced machine 501 entrances of air preheater, and the outlet of air-introduced machine is connected with chimney 508.
Described system also comprises: flue gas conditioning device 509;
Described flue gas conditioning device 509 is connected between described air-introduced machine 501 outlets and described primary air fan 503 entrances by flue, and the flue gas that air-introduced machine 501 is sent feeds back to described primary air fan 503 entrances;
Described primary air fan 503 mixes the flue gas of feedback with the air sent into of outside, and mist is sent into 505 pairs of brown coal of described boiler by described air preheater 506 and coal pulverizer 504 burns.
In the present embodiment, because the flue gas from air-introduced machine 501 feedbacks has certain heat, being mixed to get mist by the air of sending in the outside from the flue gas of air-introduced machine 501 feedbacks.With respect to only using air as drier in prior art, this example as drier, can utilize the heat of low-temperature flue gas to carry out drying to brown coal described mist, reduces the use amount of air.
In the present embodiment, by air preheater 506, the fin with the flue gas in boiler back end ductwork by inside will enter air preheat before boiler to uniform temperature, help full combustion of fuel and improve the heat exchange performance of boiler, reduce energy consumption.For energy-conservation, air preheat has great importance.
In the present embodiment, coal pulverizer 504 grinds described fuel and obtains coal dust, and it is in order to increase the surface area of fuel, to be used for more fully burning that fuel is ground to form coal dust.
Overfire air fan 502 entrance suction be air, to input Secondary Air be for coal dust is burnt more fully again through mixing once air-dry dry coal dust later.
In the present embodiment, described flue gas conditioning device 509 is adjustable plate, and this adjustable plate is regulated and entered ducted flue gas, that is to say, can regulate the shared ratio of flue gas in described mist by this adjustable plate.Particularly, this adjustable plate can be for manually adjusting plate.For the those skilled in the art, under grasping under the prerequisite of the technology of technical field, common variation, the change that this adjustable plate is carried out or replace all should be included in protection scope of the present invention within.
Described system also comprises: oxygen sensor 510 is installed between described primary air fan 503 outlets and air preheater 507, and is electrically connected to described flue gas conditioning device 509.Preferably, oxygen sensor 510 also can be connected to distribution control system (Distributed Control System, DCS) in, be used for the total amount of the mixture of a wind air/smoke of control, the ratio of air, flue gas is regulated by the gas baffle that installs additional.
Preferably, as shown in Figure 4, described flue gas conditioning device 309 comprises: adjustable plate 3091 and adjustable plate controller 3092, described controller 3092 is electrically connected to described sensor 310, receives the oxygen content signal of described oxygen sensor detection and according to described oxygen content signal, described adjustable plate 3091 is controlled.Described adjustable plate controller 3092 can be adjuster or PID (proportional integral feedforward) adjuster.In actual applications, when supposing oxygen content lower than a certain setting value, open large baffle plate, if instead the oxygen amount in air quantity is worth higher than this, close small front apron.For the those skilled in the art, under grasping under the prerequisite of the technology of technical field, common variation, the change that flue gas conditioning device 309 is carried out or replace all should be included in protection scope of the present invention within.
Described system also comprises: conditioner 511;
Described conditioner 511 is connected in described primary air fan 503 entrances by flue, the outside is sent into the air capacity of described primary air fan 503 and is regulated.
Preferably, as shown in Figure 6, described conditioner 511 comprises: adjustable plate 5111 and adjustable plate controller 5112, described adjustable plate controller 5112 is electrically connected to described sensor 503, receives the oxygen content signal of described oxygen sensor 503 detections and according to described oxygen content signal, described adjustable plate 5111 is controlled.
Particularly, the requirement of a wind total amount determines by brown coal moisture, and the brown coal take total moisture as 40% are as example, if adopt pure air dry, need 50% primary air ratio, namely dry 1t coal approximately needs 3~4t air, and the coal pulverizer outlet temperature can only arrive 60 ℃ of left and right.Adopt the air/smoke mixture dry, because flue gas specific heat is larger, the total amount that reaches the uniform temp needs is smaller, but because the amount of oxygen in flue gas reduces, coal pulverizer requirement of explosion proof, outlet temperature can be brought up to 70~80 ℃.
Below specifically introduce controlling primary air ratio:
1) the total exhaust gas volumn that exports according to primary air fan/air capacity total amount and primary air fan outlet oxygen amount obtain a wind air capacity:
In formula:
M
PrABe the air capacity in primary air fan outlet cigarette/empty mixture;
M
A﹠amp; GBe primary air fan outlet cigarette/empty amount of the mixture;
O
2, prABe the oxygen volume ratio in primary air fan outlet cigarette/empty mixture.
2) condition of based on fuel is determined the flow of the mixture of primary air and flue gas:
In formula:
Max is large for getting;
M
CoalBe the quality of fuel flow, get the coal-supplying amount output of feeder;
K is that coal-air ratio is controlled parameter, i.e. the mass flow of a wind air/smoke mixture and the ratio of coal-supplying amount, it is directly proportional to fuel quantity, roughly the coal pulverizer outlet temperature is controlled at 60~80 ℃ want scope within;
M
minMinimum air quantity for coal pulverizer can bear is determined by coal pulverizer itself.
3) adjusting of baffle plate is used for the ratio between wind problem of control and exhaust gas volumn, suppose that it was 12% (in the wind total amount of this moment, the ratio of flue gas and air is about 1: 1), if air quantity oxygen amount is worth lower than this, open large baffle plate, if instead the oxygen amount in air quantity is worth higher than this, close small front apron.An available PI or PID adjuster are regulated.
4) temperature that exports by coal pulverizer is accurately controlled the total amount of a wind and smoke mixture, first calculate the total amount of a minimum wind and smoke mixture by condition (2), carry out as fundamental line the initial value that PI regulates, if outlet temperature is low, the total amount of the total wind and smoke mixture of XXL, otherwise, reduce the total amount of a wind and smoke mixture; If below minimum air quantity, the coal pulverizer outlet temperature is also high, reduces and extracts exhaust gas volumn, no matter oxygen amount definite value.
Can fall the total amount of oxygen in wind get off by aforesaid operations, realized high moisture content brown coal fuel dry with burning, reduce NO
xTriple requirements.Cancel simultaneously wind temperature adjustment wind art designs at present commonly used, make an all wind all the time through the air preheater heat absorption, guaranteed boiler efficiency.
Beneficial effect of the present invention is, be connected between described air-introduced machine outlet and described primary air fan entrance by flue by flue gas conditioning device, mix a certain amount of flue gas in a wind, not only can reduce the use amount of a wind of boiler, and can be with NO
xWithin being controlled at acceptability limit, simultaneously due to the steam air heater of having cancelled a wind, reduce the resistance of a wind pipeline, reduced the power consumption of primary air fan.
Embodiment four:
The schematic diagram of the method for controlling combustion of Fig. 7 brown coal unit provided by the invention.Described method comprises:
S701: the flue gas that the air-introduced machine outlet is sent feeds back to the primary air fan entrance;
S702: described primary air fan mixes the flue gas of feedback with the air sent into of outside, and mist is sent into described boiler by air preheater and coal pulverizer brown coal are burnt.
In order to set forth in more detail the method that the embodiment of the present invention provides.Please refer to the combustion control system of the brown coal unit that Fig. 5 provides herein.In the present embodiment, because the flue gas from air-introduced machine 501 feedbacks has certain heat, being mixed to get mist by the air of sending in the outside from the flue gas of air-introduced machine 501 feedbacks.With respect to only using air as drier in prior art, this example as drier, can utilize the heat of low-temperature flue gas to carry out drying to brown coal described mist, reduces the use amount of air.
In the present embodiment, described method also comprises: the oxygen content of the described mist that primary air fan is sent checks, and according to described oxygen content, the exhaust gas volumn that feeds back to the primary air fan entrance is regulated.
In the present embodiment, described method also comprises: the oxygen content of the described mist that primary air fan is sent checks, and according to described oxygen content, the air capacity that feeds back to the primary air fan entrance is regulated.
Described method also comprises: obtain the mist total amount of described primary air fan outlet, according to the ratio of described oxygen content and mist, the exhaust gas volumn that feeds back to the primary air fan entrance is regulated.
Described method also comprises: obtain the air content in the mist of described primary air fan outlet, according to described air content, the air capacity that feeds back to the primary air fan entrance is regulated.
Below specifically introduce controlling primary air ratio:
1) the total exhaust gas volumn that exports according to primary air fan/air capacity total amount and primary air fan outlet oxygen amount obtain a wind air capacity:
In formula:
M
PrABe the air capacity in primary air fan outlet cigarette/empty mixture;
M
A﹠amp; GBe primary air fan outlet cigarette/empty amount of the mixture;
O
2, prABe the oxygen volume ratio in primary air fan outlet cigarette/empty mixture.
2) condition of based on fuel is determined the flow of the mixture of primary air and flue gas:
In formula:
Max is large for getting;
M
CoalBe the quality of fuel flow, get the coal-supplying amount output of feeder;
K is that coal-air ratio is controlled parameter, i.e. the mass flow of a wind air/smoke mixture and the ratio of coal-supplying amount, it is directly proportional to fuel quantity, roughly the coal pulverizer outlet temperature is controlled at 60~80 ℃ want scope within;
M
minMinimum air quantity for coal pulverizer can bear is determined by coal pulverizer itself.
3) adjusting of baffle plate is used for the ratio between wind problem of control and exhaust gas volumn, suppose that it was 12% (in the wind total amount of this moment, the ratio of flue gas and air is about 1: 1), if air quantity oxygen amount is worth lower than this, open large baffle plate, if instead the oxygen amount in air quantity is worth higher than this, close small front apron.An available PI or PID adjuster are regulated.
4) temperature that exports by coal pulverizer is accurately controlled the total amount of a wind and smoke mixture, first calculate the total amount of a minimum wind and smoke mixture by condition (2), carry out as fundamental line the initial value that PI regulates, if outlet temperature is low, the total amount of the total wind and smoke mixture of XXL, otherwise, reduce the total amount of a wind and smoke mixture; If below minimum air quantity, the coal pulverizer outlet temperature is also high, reduces and extracts exhaust gas volumn, no matter oxygen amount definite value.
Beneficial effect of the present invention is, be connected between described air-introduced machine outlet and described primary air fan entrance by flue by flue gas conditioning device, mix a certain amount of flue gas in a wind, not only can reduce the use amount of a wind of boiler, and can be with NO
xWithin being controlled at acceptability limit, simultaneously due to the steam air heater of having cancelled a wind, reduce the resistance of a wind pipeline, reduced the power consumption of primary air fan.
It will be appreciated by those skilled in the art that accompanying drawing is the schematic diagram of a preferred embodiment, the unit in accompanying drawing or flow process might not be that enforcement the present invention is necessary.The invention described above embodiment sequence number does not represent the quality of embodiment just to description.
Above embodiment is the preferred embodiments of the disclosure, within the common variation that the those skilled in the art carries out in the technical scheme of the embodiment of the present invention, change or replacement all should be included in protection scope of the present invention.