CN102104999A - Far infrared heating plate and manufacturing method thereof - Google Patents
Far infrared heating plate and manufacturing method thereof Download PDFInfo
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- CN102104999A CN102104999A CN2011100404270A CN201110040427A CN102104999A CN 102104999 A CN102104999 A CN 102104999A CN 2011100404270 A CN2011100404270 A CN 2011100404270A CN 201110040427 A CN201110040427 A CN 201110040427A CN 102104999 A CN102104999 A CN 102104999A
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- heating plate
- polyimide film
- infrared
- conduction band
- copper foil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
The invention discloses a far infrared heating plate and a manufacturing method thereof. The far infrared heating plate comprises an aluminium substrate, a first polyimide thin film layer, infrared slurry, a copper foil conduction band, a second polyimide thin film layer and the like. The method provided by the method comprises the following steps of: firstly, coating the first high-temperature resistant polyimide thin film layer on the aluminium substrate, printing the infrared slurry on the coated aluminium substrate, and pasting the copper foil conduction band pasted with conductive dual-sided adhesive on the infrared slurry of the aluminium substrate; secondly, coating the second polyimide thin film layer with good insulation performance; finally drilling a welding hole for welding a lead, and pasting an insulation cap to obtain the far infrared heating plate. After the far infrared heating plate is electrified, the copper coil conduction band and the infrared slurry have uniform contact and good conductive effect and are safe and reliable. The heating plate has the advantages of rapidness for raising temperature, uniform heat conduction, long service life and simple structure. The manufacturing method for the far infrared heating plate has simple process, is easy to carry out and can be applied indoors in quantity as heating layers of wallboards and floors to achieve good greenhouse effect; furthermore, the far infrared heating plate can be widely applied to the apparatuses in a dry steam room.
Description
Technical field
The present invention relates to Far-infrared Heating plate field, be specially a kind of Far-infrared Heating plate and manufacture method thereof.
Background technology
Traditional Far-infrared Heating plate is the manufacturing of a kind of employing ceramic material, has that power is little, uniform temperature is poor, an easy deficiency of laying dust, can not be used for the production process of senior sophisticated product.Another kind is large stretch of heating plate, is to adopt aluminum alloy materials, and is cast as one with the tubulose electrothermal tube, has that uniform temperature is poor, a deficiency of cost height, maintenance difficult.Aspect the insulation heating, the producer that produces electric hot plate, warmer begins to adopt carbon fibre material to make electric hot plate, in the imagination its is simple in structure: carbon fibre material is clipped in middle the connecting with the mains again of up and down two-layer insulating sheet material and gets final product, yet the product that actual production goes out, after not generating heat after the energising or generating heat, just do not occur for a long time sheet material breakdown scrap phenomenon, more be difficult to produce as required the product of various power models.Trace it to its cause, be that carbon fibre material energising back heats up, form space, loose contact, generation electric arc between carbon fiber paper and the conductive strips and hurried heat release is burnt the sheet material that covers fibrous paper and electrode lap-joint.
Summary of the invention
The purpose of this invention is to provide a kind of Far-infrared Heating plate and manufacture method thereof, little with the Far-infrared Heating power output plate that solves prior art, uniform temperature is poor, easy breakdown problem.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of Far-infrared Heating plate, it is characterized in that: comprise aluminium base, described aluminium base end face is with the ground floor polyimide film, described ground floor polyimide film end face is printed with the infrared slurry of many wire, also comprise Copper Foil conduction band, second layer polyimide film, described Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar, described second layer polyimide film overlays on ground floor polyimide film end face and covers described Copper Foil conduction band, is electrically connected with the lead of drawing on the described Copper Foil conduction band.
Described a kind of Far-infrared Heating plate, it is characterized in that: have welding hole on the described second layer polyimide film, welding hole is provided with the insulator cap that covers welding hole, described lead one end soldering is fixed in the welding hole and by scolding tin and is electrically connected with described Copper Foil conduction band, draws after the described lead other end passes insulator cap.
Described a kind of Far-infrared Heating plate is characterized in that: the polylith Far-infrared Heating plate parallel-connection structure that connects and composes parallel with one another.
Described a kind of Far-infrared Heating plate is characterized in that: described ground floor polyimide film sticks to the aluminium base end face by the silica gel that is coated in the aluminium base end face.
Described a kind of Far-infrared Heating plate is characterized in that: described Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar by the conduction double faced adhesive tape.
A kind of manufacture method of infrared hot plate is characterized in that: may further comprise the steps:
(1) evenly apply one deck silica gel at the aluminium base end face, use laminating machine to be covered with the ground floor polyimide film at the aluminium base end face, described ground floor polyimide film sticks to the aluminium base end face by silica gel;
(2) use 783 solvents that the viscosity of infrared slurry is adjusted to 40 ~ 60(S), re-use the described infrared slurry of ground floor polyimide film end face printing many wire of screen printer on aluminium base, adopt continuous tunnel furnace that aluminium base is dried after being completed for printing, the continuous tunnel furnace temperature is set to: charging aperture is respectively 170 ℃, 175 ℃, 180 ℃ to three warm areas of discharging opening, and continuous tunnel furnace speed is set to middle low speed;
(3) behind the completing steps (2), the Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar by the conduction double faced adhesive tape, uses laminating machine to be covered with second layer polyimide film posting on the ground floor polyimide film of Copper Foil conduction band then;
(4) on second layer polyimide film, process welding hole, at described welding hole position scolding tin with the lead that is welded; The bowl-shape insulator cap that the inside edge evenly is coated with AB glue accurately is attached to the outside, welding hole position and covers welding hole, described lead one end passes from insulator cap, the lead other end conducts by scolding tin and described Copper Foil conduction band, attaching plug is welded in the termination that passes insulator cap at described lead, promptly makes this Far-infrared Heating plate.
The manufacture method of described a kind of infrared hot plate is characterized in that: when being covered with second layer polyimide film in the described step (3), laminating machine is arranged to heat and is covered state, and temperature is controlled between 40 ℃～45 ℃.
Wire connecting power plug of the present invention inserts the 220V alternating current by attaching plug and can use, and can evenly be warming up to about 150 degree, also can connect temperature controller by lead, controls its heating-up temperature.
The present invention is made up of aluminium base, polyimide film, infrared slurry, Copper Foil conduction band, welding hole, insulator cap, lead etc., evenly apply one deck silica gel between aluminium base and polyimide film, the Copper Foil conduction band is attached on the infrared slurry of wire by the conduction double faced adhesive tape.
Polylith infrared hot plate of the present invention can be connected in parallel.The outside at welding hole is pasted with insulator cap, and lead is drawn by the perforate of insulator cap, attaching plug in the other end welding of lead.The attaching plug of infrared hot plate is inserted the 220V alternating current, can use, can evenly be warming up to about 150 degree, also can control its heating-up temperature by connecting temperature controller.
In apparatus of the present invention, the aluminium base that is adopted has good thermolysis, and the infrared slurry that is adopted can give off the far infrared to the human body beneficial after energising.The polyimide film that is adopted has good heat-resistance and insulation characterisitic.
The manufacture method of Far-infrared Heating plate of the present invention at first evenly applies one deck silica gel on the aluminium base that cuts, the aluminium base specification that cuts is 60cm * 80cm, uses laminating machine to be covered with polyimide film thereon; Use 783 solvents to adjust infrared slurry viscosity to 40 ~ 60(S), use screen printer infrared slurry of printing on the aluminium base of overlay film, after to be printed the finishing aluminium base is carried out skin drying, the continuous tunnel furnace temperature is set to: charging aperture is respectively 170 ℃, 175 ℃, 180 ℃ to three warm areas of discharging opening, and continuous tunnel furnace speed is set to middle low speed; After the oven dry, the Copper Foil conduction band is attached on the infrared slurry of aluminium base by the conduction double faced adhesive tape, uses laminating machine on the Copper Foil conduction band, to be covered with polyimide film then; Surperficial polyimide film is removed in welding hole position to aluminium base, and zinc-plated in aluminium base welding hole position, lead is welded; The bowl-shape insulator cap that the inside edge evenly is coated with AB glue accurately is attached to the outside, welding hole position, and lead is by soldering and the conducting of Copper Foil conduction band layer, and attaching plug in the other end welding of lead promptly makes this Far-infrared Heating plate.
In the methods of the invention, when aluminium base and the aluminium base that posts the Copper Foil conduction band were carried out overlay film, laminating machine was arranged to heat and is covered state, and temperature is controlled between 40 ℃～45 ℃.Silica gel is used for bonding between polyimide film and the aluminium base, and the Copper Foil conduction band is bonded on the infrared slurry by the conduction double faced adhesive tape.
With respect to prior art, the invention has the beneficial effects as follows:
One, in apparatus of the present invention, the aluminium base that is adopted has good thermolysis, the infrared slurry that is adopted can give off the far infrared to the human body beneficial after energising, help health.The polyimide film that is adopted has good heat-resistance and insulation characterisitic.The polylith heating plate can be connected in parallel, to satisfy the demand for heat of greater room.Insert the 220V alternating current by attaching plug, this heating plate can use, and can evenly be warming up to about 150 degree, also can control its heating-up temperature by connecting temperature controller.
Two, in the methods of the invention, the Copper Foil conduction band is fixed on the infrared slurry by the conduction double faced adhesive tape, and contact is even, conductive effect is good, safe and reliable, and quick heating and heat conduction are even, and long service life is simple in structure.The manufacturing process of this heating plate is simple, is convenient to go into operation, and can be used in indoorly in a large number, makes zones of heating such as wallboard, floor and reaches good greenhouse effect, also can be widely used in the equipment such as dry blowing room.
Description of drawings
Fig. 1 is a STRUCTURE DECOMPOSITION schematic diagram of the present invention.
Embodiment
As shown in Figure 1, a kind of Far-infrared Heating plate, comprise aluminium base 1, aluminium base 1 end face is with ground floor polyimide film 2-1, ground floor polyimide film 2-1 end face is printed with the infrared slurry 3 of many wire, also comprise Copper Foil conduction band 4, second layer polyimide film 2-2, Copper Foil conduction band 4 is attached on the infrared slurry 3 to be electrically connected the infrared slurry 3 of each bar, second layer polyimide film 2-2 overlays on ground floor polyimide film 2-1 end face and covers Copper Foil conduction band 4, is electrically connected with the lead 7 of drawing on the Copper Foil conduction band 4.
Have welding hole 5 on the second layer polyimide film 2-2, welding hole 5 is provided with the insulator cap 6 that covers welding hole 5, and lead 7 one end solderings are fixed in the welding hole 5 and by scolding tin and are electrically connected with Copper Foil conduction band 4, draws after lead 7 other ends pass insulator cap 6.The polylith Far-infrared Heating plate parallel-connection structure that connects and composes parallel with one another.
Ground floor polyimide film 2-1 sticks to aluminium base 1 end face by the silica gel that is coated in aluminium base 1 end face.Copper Foil conduction band 4 is attached on the infrared slurry 3 to be electrically connected the infrared slurry 3 of each bar by the conduction double faced adhesive tape.
A kind of manufacture method of Far-infrared Heating plate may further comprise the steps: aluminium base sheet material or sheet material to flatten the aluminium base 1 that cuts out certain specification on the locator card of just size, are applied one deck silica gel equably on the aluminium base 1 that cuts; Select the ground floor polyimide film 2-1 of appropriate length and thickness to load onto laminating machine by the mechanically actuated operation rules, laminating machine is arranged to heat and is covered state, and temperature is controlled between 40 ℃～45 ℃, with the stretching basement membrane of guide plate, with 5～6 grades of speed overlay films, forbid hypervelocity work; Observe whether the aluminium base 1 of overlay film has problem of appearance such as breakage, stain jagged edges, semi-automatic silk-screen machine is set, use 783 solvents to adjust infrared slurry 3 viscosity to 40 ~ 60(S), use semi-automatic silk-screen machine infrared slurry 3 of printing on the substrate of overlay film; After to be printed the finishing, aluminium base 1 is carried out skin drying and solidifies oven dry; The continuous tunnel furnace temperature is set to during skin drying: charging aperture is respectively 170 ℃, 175 ℃, 180 ℃ to three warm areas of discharging opening, and continuous tunnel furnace speed is set to middle low speed; After the oven dry, length by drawing and width cut Copper Foil conduction band 4, and the conduction double faced adhesive tape is attached on the Copper Foil conduction band of handling well 4; The Copper Foil conduction band 4 that one side is posted the conduction double faced adhesive tape is attached on the infrared slurry 3 of aluminium base 1 by drawing, and scrapes reality with scraper, guarantees that contact is good.Use laminating machine on Copper Foil conduction band 4, to be covered with the good second layer polyimide film 2-2 of insulation property; Use specific purpose tool to scratch gently to welding hole 5 positions of aluminium base 1, remove the polyimide film on surface, zinc-plated in welding hole 5 positions, solder joint requires full no burr, and lead 7 is welded in welding hole 5 positions, notes being welded direction; The inside edge evenly is coated with the bowl-shape insulator cap 6 rapid outsides that are attached to welding hole 5 accurately of AB glue, after treating the AB adhesive curing, in insulator cap 6 perforates, splash into proper silica gel, treat that silica gel solidifies after, attaching plug 8 in the other end welding of lead 7 promptly makes this Far-infrared Heating plate.Insert the 220V alternating current by attaching plug 8, this heating plate can use, and can evenly be warming up to about 150 degree, also can control its heating-up temperature by connecting temperature controller.
Claims (7)
1. Far-infrared Heating plate, it is characterized in that: comprise aluminium base, described aluminium base end face is with the ground floor polyimide film, described ground floor polyimide film end face is printed with the infrared slurry of many wire, also comprise Copper Foil conduction band, second layer polyimide film, described Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar, described second layer polyimide film overlays on ground floor polyimide film end face and covers described Copper Foil conduction band, is electrically connected with the lead of drawing on the described Copper Foil conduction band.
2. a kind of Far-infrared Heating plate according to claim 1, it is characterized in that: have welding hole on the described second layer polyimide film, welding hole is provided with the insulator cap that covers welding hole, described lead one end soldering is fixed in the welding hole and by scolding tin and is electrically connected with described Copper Foil conduction band, draws after the described lead other end passes insulator cap.
3. a kind of Far-infrared Heating plate according to claim 1 is characterized in that: the polylith Far-infrared Heating plate parallel-connection structure that connects and composes parallel with one another.
4. a kind of Far-infrared Heating plate according to claim 1 is characterized in that: described ground floor polyimide film sticks to the aluminium base end face by the silica gel that is coated in the aluminium base end face.
5. a kind of Far-infrared Heating plate according to claim 1 is characterized in that: described Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar by the conduction double faced adhesive tape.
6. the manufacture method of an infrared hot plate is characterized in that: may further comprise the steps:
(1) evenly apply one deck silica gel at the aluminium base end face, use laminating machine to be covered with the ground floor polyimide film at the aluminium base end face, described ground floor polyimide film sticks to the aluminium base end face by silica gel;
(2) use 783 solvents that the viscosity of infrared slurry is adjusted to 40 ~ 60(S), re-use the described infrared slurry of ground floor polyimide film end face printing many wire of screen printer on aluminium base, adopt continuous tunnel furnace that aluminium base is dried after being completed for printing, the continuous tunnel furnace temperature is set to: charging aperture is respectively 170 ℃, 175 ℃, 180 ℃ to three warm areas of discharging opening, and continuous tunnel furnace speed is set to middle low speed;
(3) behind the completing steps (2), the Copper Foil conduction band is attached on the described infrared slurry to be electrically connected the infrared slurry of each bar by the conduction double faced adhesive tape, uses laminating machine to be covered with second layer polyimide film posting on the ground floor polyimide film of Copper Foil conduction band then;
(4) on second layer polyimide film, process welding hole, at described welding hole position scolding tin with the lead that is welded; The bowl-shape insulator cap that the inside edge evenly is coated with AB glue accurately is attached to the outside, welding hole position and covers welding hole, described lead one end passes from insulator cap, the lead other end conducts by scolding tin and described Copper Foil conduction band, attaching plug is welded in the termination that passes insulator cap at described lead, promptly makes this Far-infrared Heating plate.
7. the manufacture method of a kind of infrared hot plate according to claim 6, it is characterized in that: when being covered with second layer polyimide film in the described step (3), laminating machine is arranged to heat and is covered state, and temperature is controlled between 40 ℃～45 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100404270A CN102104999B (en) | 2011-02-18 | 2011-02-18 | Far infrared heating plate and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100404270A CN102104999B (en) | 2011-02-18 | 2011-02-18 | Far infrared heating plate and manufacturing method thereof |
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| CN102104999A true CN102104999A (en) | 2011-06-22 |
| CN102104999B CN102104999B (en) | 2013-02-13 |
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| CN2011100404270A Active CN102104999B (en) | 2011-02-18 | 2011-02-18 | Far infrared heating plate and manufacturing method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102980235A (en) * | 2012-11-08 | 2013-03-20 | 哈尔滨维尔士科技发展有限公司 | Thermoregulation heating type anti-static floor |
| CN103158177A (en) * | 2011-12-10 | 2013-06-19 | 江阴市霖肯科技有限公司 | Printing craft of far infrared electric heating air conditioner heating unit |
| CN103476157A (en) * | 2013-09-18 | 2013-12-25 | 苏州赛斯德工程设备有限公司 | Heat-emitting chip |
| CN107280959A (en) * | 2016-03-30 | 2017-10-24 | 赵护 | Infrared paster for human acupuncture points |
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| DE202007003571U1 (en) * | 2007-03-09 | 2007-07-05 | Chen, Shu-Lien, Dadu | Glass product with de-icing and drying properties |
| CN201068063Y (en) * | 2007-05-14 | 2008-06-04 | 闫海亮 | Far-infrared ray electric heating wall painting |
| CN101562917A (en) * | 2009-05-31 | 2009-10-21 | 徐州安诺休闲设备有限公司 | Nano carbon crystal frequency spectrum heating plate |
| CN201374824Y (en) * | 2009-03-19 | 2009-12-30 | 北京宏宇航天技术有限公司 | Film type electrical heater |
| CN201479394U (en) * | 2009-09-03 | 2010-05-19 | 刘宝建 | Novel electric heating fin |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2718932Y (en) * | 2004-08-12 | 2005-08-17 | 吴敬开 | Electric heating plate used for warming device |
| DE202007003571U1 (en) * | 2007-03-09 | 2007-07-05 | Chen, Shu-Lien, Dadu | Glass product with de-icing and drying properties |
| CN201068063Y (en) * | 2007-05-14 | 2008-06-04 | 闫海亮 | Far-infrared ray electric heating wall painting |
| CN201374824Y (en) * | 2009-03-19 | 2009-12-30 | 北京宏宇航天技术有限公司 | Film type electrical heater |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158177A (en) * | 2011-12-10 | 2013-06-19 | 江阴市霖肯科技有限公司 | Printing craft of far infrared electric heating air conditioner heating unit |
| CN103158177B (en) * | 2011-12-10 | 2015-12-16 | 江阴市霖肯科技有限公司 | The typography of Far infrared electric heating air conditioner heater |
| CN102980235A (en) * | 2012-11-08 | 2013-03-20 | 哈尔滨维尔士科技发展有限公司 | Thermoregulation heating type anti-static floor |
| CN103476157A (en) * | 2013-09-18 | 2013-12-25 | 苏州赛斯德工程设备有限公司 | Heat-emitting chip |
| CN107280959A (en) * | 2016-03-30 | 2017-10-24 | 赵护 | Infrared paster for human acupuncture points |
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| Publication number | Publication date |
|---|---|
| CN102104999B (en) | 2013-02-13 |
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Owner name: ANHUI ZHONGKE BENYUAN INFORMATION TECHNOLOGY CO., Free format text: FORMER OWNER: HEFEI BOXIE ELECTRONIC TECHNOLOGY CO., LTD. Effective date: 20150805 |
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Inventor after: Yang Xianjun Inventor after: Yao Zhiming Inventor after: Zhang Xiaodi Inventor after: Wang Tao Inventor after: Xu Shengqiang Inventor after: Gao Xiuying Inventor after: Li Hongjun Inventor after: Tang Zheng Inventor before: Wang Tao |
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Free format text: CORRECT: INVENTOR; FROM: WANG TAO TO: YANG XIANJUN YAO ZHIMING ZHANG XIAOZHAI WANG TAO XU SHENGQIANG GAO XIUYING LI HONGJUN TANG ZHENG |
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Effective date of registration: 20150805 Address after: 230088, B, innovation center, 860 Wangjiang West Road, Anhui, Hefei Patentee after: ANHUI ZHONGKE BENYUAN INFORMATION TECHNOLOGY CO., LTD. Address before: 601, room 11, building 767, mechanical and Electrical Industrial Park, No. 230088 Yulan Road, Hefei hi tech Zone, Anhui, China Patentee before: Hefei Boxie Electronic Technology Co., Ltd. |