CN102096396B - Digital centralized assembling system for automobile axle assembly - Google Patents
Digital centralized assembling system for automobile axle assembly Download PDFInfo
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- CN102096396B CN102096396B CN2009102582824A CN200910258282A CN102096396B CN 102096396 B CN102096396 B CN 102096396B CN 2009102582824 A CN2009102582824 A CN 2009102582824A CN 200910258282 A CN200910258282 A CN 200910258282A CN 102096396 B CN102096396 B CN 102096396B
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- axle assembly
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- assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a digital centralized assembling system for an automobile axle assembly and is used for assembling the automobile axle assembly. The system comprises a standard component database, an assembly database, an automatic component disassembly system, an automatic standard component screening system, a synchronous display and centralized assembling line body and an automatic transmission system. During work, materials are filled in a storage place, an onsite control system is started, the needed centralized assembling axle assembly number and 'data transmission' are clicked successively, a display light is lightened, the serial number and number of standard components are displayed, and a worker assembles the axle assembly standard components according to the number of the displayed standard components. The system can replace various standard components of a manual automatic disassembly axle assembly, automatically screen and display standard components needed by different axle assemblies, guarantee disassembly accuracy, accuracy rate and completeness, improve the disassembly working efficiency, and reduce the labor intensity of the worker, the waste and the production cost; a centralized assembling system is jointed with a production plan system, and terminal data is displayed synchronously; and each unit program is modularly designed and is convenient to maintain.
Description
Technical field
The present invention relates to the Assembling Production system in the mechanical manufacturing field, especially for the digitizing collection match system that can decompose and show its pattern number and quantity in the automotive axle assembly assembling process automatically.
Background technology
The description of automotive axle is various, and in each assembly parts production run, required standard component specification and the quantity of different assembly parts has nothing in common with each other, and decomposed set must reach when joining each assembly standard component that kind is correct, quantity is accurate.At present, the required standard component collection of assembly parts join all be through manual work to assembly decompose, artificial screening need collect the standard component of joining and manual making a copy of after again the letter sorting collection join, the drawback of this operating type is a lot: 1, artificial decompose not thorough; 2, can not decompose one by one every kind of assembly during many variety production; 3, the mistake that usually occurs description and quantity during each axle assembly standard component of artificial screening; 4, apportioned effort efficient is very low.Above-mentioned deficiency all can cause the standard component collection to join to occur polygamy in the process or join phenomenon less, and the part polygamy can cause waste, has increased production cost, and part is joined less then influences the assembly assembling work.In a word, adopt the correctness of artificial apportioned effort and accuracy all to be difficult to reach standard-required, be difficult to adapt to the manufacturing productive temp of Hyundai Motor.
Summary of the invention
For solving the deficiency that the artificial collection of existing automotive axle assembly standard component is joined; Goal of the invention of the present invention is to provide a kind of automotive axle assembly digitizing collection match system; Through realize that axle assembly decomposes automatically, screening, transmission standard part; Reduce operating personnel's labour intensity greatly, effectively improve correctness and accuracy rate and efficient that the assembling collection is joined.
For realizing above-mentioned purpose, the present invention includes data decomposition system, action data automation, collect accessory data terminal synchronizes transfer display system and collect distribution body and automatic transmission system;
Described data decomposition system comprises the standard part database that can upgrade automatically and assembly database, the automatic decomposing system of parts, standard component automatic screening system;
Described action data automation comprises the synchronous transmission system of field control system, Data Receiving disposal system, the butt joint production schedule; Standard part database, assembly database, the automatic decomposing system of parts and standard component automatic screening system are connected with field control system after the synchronous transmission system serial connection of Data Receiving disposal system, the butt joint production schedule respectively; The synchronous transmission system series connection of Data Receiving disposal system, the butt joint production schedule, field control system is connected with collection accessory data terminal synchronizes transfer display system.
Collection accessory data terminal synchronizes transfer display system comprises to be realized the automatic demonstration of the single, double address synchronization of terminal data and shows automatically that with single, double address synchronization the filler side of synchronised shows that synchronously the filler side is shown as light prompt synchronously.
Collect the distribution body and be provided with single-address bit of storage, double address bit of storage; The single-address bit of storage is the pipe bucket formula structure that is used to store the less relatively standard component of smallclothes, consumption; The double address bit of storage that is used to deposit the large usage quantity standard component adopts the slideway of fluent bar structure.
Collect the emergency braking device that is equipped with the control transfer system on the distribution body, is convenient to operating personnel's control of different station; Line tail supporting plate place collecting the distribution body is provided with automatic triggering emergency stop device.
During operation, the pattern number that shows according to the single double address that collects accessory data terminal synchronizes transfer display system display earlier, bit of storage inner stuffing material in single, double address; Open field control system, click and to choose axle assembly that required collection joins number, system's panel shows pattern number and the corresponding quantity that the required collection of decomposed this axle assembly is joined automatically; Click " data transmission " in the field control system, need the pairing address of the standard component display of letter sorting to be activated, the display lamp that single, double address synchronization shows is automatically lighted, simultaneously display standard piece number and quantity thereof; The operating personnel joins according to the standard component collection that the standard component quantity that terminal address showed that is activated is carried out this axle assembly.
The present invention compares with the mode that the existing manual collection is joined, and has the following advantages:
1, each standard component of axle assembly is decomposed in alternative manual work automatically, and the integrality of guarantee decomposing improves the operating efficiency that decomposes, and reduces operating personnel's labour intensity, 2 hours/class man-hours of decreased average axle assembly apportioned effort;
2, the required standard component of the different axle assemblies of automatic screening, demonstration can effectively guarantee to cut the waste the correctness and the accuracy rate of axle assembly collection accessory, reduces production costs;
3, digitizing collection distribution docks with production planning system, can realize that the synchrodata of the site work data and the production schedule shows;
4, realize that collection match system terminal data shows synchronously, guaranteed operator's correct sorting operation, improve collection and join efficient 30%;
5, each unit program is modular design, is convenient to safeguard.
Description of drawings
Below in conjunction with accompanying drawing the present invention is made further detailed description.
Fig. 1 is flow chart of data processing figure of the present invention;
Fig. 2 is a structure diagram of the present invention;
Fig. 3 is the side view of Fig. 2.
Embodiment
As shown in Figure 1, be flow chart of data processing figure of the present invention, its connected mode is following:
A, the automatic decomposing system 3 of parts are connected with assembly database 2, and standard component automatic screening system 4 is connected with standard part database 1 with the automatic decomposing system 3 of parts;
B, standard component automatic screening system 4 send data message to Data Receiving disposal system 6, field control system 5 minutes
The synchronous transmission system 7 with the Data Receiving disposal system 6 and the butt joint production schedule is not connected;
C, field control system 5 will finally want display data transmissions to give collection accessory data terminal synchronizes transfer display system 8.
Data decomposition of the present invention system comprises the automatic decomposing system of the standard part database 1 that can upgrade automatically and assembly database 2, parts 3, standard component automatic screening system 4; Realize the automatic decomposition of different axle assembly standard components, replace the artificial axle assembly standard component that decomposes;
Action data automation comprises the synchronous transmission system 7 of field control system 5, Data Receiving disposal system 6, the butt joint production schedule, and realization is docked with Field Site Production System; Standard part database 1, assembly database 2, the automatic decomposing system 3 of parts and standard component automatic screening system 4 are connected with field control system 5 after synchronous transmission system 7 serial connections of Data Receiving disposal system 6, the butt joint production schedule respectively; Synchronous transmission system 7 series connection of Data Receiving disposal system 6, the butt joint production schedule; Field control system 5 is connected with collection accessory data terminal synchronizes transfer display system 8; Realize that the single, double address synchronization of terminal data shows automatically; Each system is modular design, is convenient to safeguard.
Like Fig. 2, shown in Figure 3; Field control system 5 is connected with collection accessory data terminal synchronizes transfer display system 8; Collection accessory data terminal synchronizes transfer display system 8 comprises that a row realizes that the terminal data single-address shows automatically that synchronously 8-2, double double address show 8-3 synchronously automatically, and single, double address shows that automatically 8-2,8-3 are corresponding with single-address bit of storage 9-1 that collects distribution body 9 and double address bit of storage 9-2 respectively, and single, double address shows that 8-2,8-3 all can be many rows; The filler side adopts synchronous light prompt 8-1; The display address of promptly getting the material side is activated when lighting, and the corresponding material display lamp of filler side is also lighted simultaneously, guarantees the accurate of material loading.
Collect distribution body 9 and adopt single-address standard component pipe bucket formula bit of storage 9-1 and double address standard component chute type bit of storage 9-2, single-address bit of storage 9-1 is used to deposit the less relatively standard component of smallclothes, consumption, adopts artificial batch turning; Double address bit of storage 9-2 is used to deposit the standard component of large usage quantity; Double address standard component slideway 9-3 adopts fluent bar structure, be sidelong magazine from filler after, magazine slides into automatically gets the material side; Do not need artificial massage magazine, empty magazine directly goes out from getting the material side-draw;
The present invention collect distribution body 9 before, during and after respectively arrange one control transfer system emergency braking device 11-1,11-2,11-3; Emergency braking device 11-1,11-2, the 11-3 back that is in series links to each other with field control system 5, and the operation the when operating personnel of being convenient to different station meets emergency condition stops to control;
Line tail supporting plate place collecting distribution body 9 is provided with automatic triggering emergency stop device 10, links to each other with field control system 5, and transport tape will stop automatically after the standard component magazine that does not in time roll off the production line triggers this device, prevents to collect the magazine for preparing and drops on the ground;
Claims (7)
1. an automotive axle assembly digitizing collection match system is characterized in that: comprise data decomposition system, action data automation, collect accessory data terminal synchronizes transfer display system (8), collect distribution body (9) and automatic transmission system (12);
Described data decomposition system comprises the standard part database (1) that can upgrade automatically and assembly database (2), the automatic decomposing system of parts (3), standard component automatic screening system (4);
Described action data automation comprises the synchronous transmission system (7) of field control system (5), Data Receiving disposal system (6), the butt joint production schedule; Standard part database (1), assembly database (2), the automatic decomposing system of parts (3) and standard component automatic screening system (4) are connected with field control system (5) after synchronous transmission system (7) serial connection of Data Receiving disposal system (6), the butt joint production schedule respectively; Synchronous transmission system (7) series connection of Data Receiving disposal system (6), the butt joint production schedule, field control system (5) is connected with collection accessory data terminal synchronizes transfer display system (8).
2. automotive axle assembly digitizing collection match system according to claim 1; It is characterized in that: collection accessory data terminal synchronizes transfer display system (8) comprises realizes that the terminal data single-address shows automatically that synchronously (8-2), double address show (8-3) synchronously automatically and show automatically that with single, double address synchronization the filler side that (8-2), (8-3) show synchronously shows (8-1) synchronously, and the filler side shows that synchronously (8-1) is light prompt.
3. automotive axle assembly digitizing collection match system according to claim 1 is characterized in that: collect distribution body (9) and be provided with single-address bit of storage (9-1), double address bit of storage (9-2).
4. automotive axle assembly digitizing collection match system according to claim 3 is characterized in that: single-address bit of storage (9-1) is for being used to store the pipe bucket formula structure of the less relatively standard component of smallclothes, consumption.
5. automotive axle assembly digitizing collection match system according to claim 3 is characterized in that: the double address bit of storage (9-2) that is used to deposit the large usage quantity standard component adopts the slideway (9-3) of fluent bar structure.
6. automotive axle assembly digitizing collection match system according to claim 1 is characterized in that: collect the emergency braking device (11-1), (11-2), (11-3) that are equipped with the control transfer system on the distribution body (9), are convenient to operating personnel's control of different station.
7. automotive axle assembly digitizing collection match system according to claim 1 is characterized in that: the line tail supporting plate place collecting distribution body (9) is provided with automatic triggering emergency stop device (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102582824A CN102096396B (en) | 2009-12-15 | 2009-12-15 | Digital centralized assembling system for automobile axle assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102582824A CN102096396B (en) | 2009-12-15 | 2009-12-15 | Digital centralized assembling system for automobile axle assembly |
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| Publication Number | Publication Date |
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| CN102096396A CN102096396A (en) | 2011-06-15 |
| CN102096396B true CN102096396B (en) | 2012-11-28 |
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| CN2009102582824A Active CN102096396B (en) | 2009-12-15 | 2009-12-15 | Digital centralized assembling system for automobile axle assembly |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104925136A (en) * | 2014-03-21 | 2015-09-23 | 中集车辆（集团）有限公司 | Modularized production method for vehicle frame, and modularized vehicle frame |
| CN111687615B (en) * | 2020-06-29 | 2022-03-18 | 盛泰光电科技股份有限公司 | Cell-phone camera module rotates and detects and assembly quality |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4901649A (en) * | 1988-12-01 | 1990-02-20 | Thrall Car Manufacturing Company | Span bolster assembly |
| US7059990B2 (en) * | 2004-05-25 | 2006-06-13 | Magna Powertrain, Inc. | Torque vectoring drive axle assembly |
| CN200996413Y (en) * | 2006-12-31 | 2007-12-26 | 瓦房店轴承集团有限责任公司 | Automatic bearing assembly equipment for railway wagon |
| CN101100239A (en) * | 2007-07-23 | 2008-01-09 | 江苏天奇物流系统工程股份有限公司 | Annular front-rear axle variable stroke type conveying system |
| CN201562300U (en) * | 2009-12-15 | 2010-08-25 | 东风德纳车桥有限公司 | Digital collecting and distributing system of automobile axle assembly |
-
2009
- 2009-12-15 CN CN2009102582824A patent/CN102096396B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4901649A (en) * | 1988-12-01 | 1990-02-20 | Thrall Car Manufacturing Company | Span bolster assembly |
| US7059990B2 (en) * | 2004-05-25 | 2006-06-13 | Magna Powertrain, Inc. | Torque vectoring drive axle assembly |
| CN200996413Y (en) * | 2006-12-31 | 2007-12-26 | 瓦房店轴承集团有限责任公司 | Automatic bearing assembly equipment for railway wagon |
| CN101100239A (en) * | 2007-07-23 | 2008-01-09 | 江苏天奇物流系统工程股份有限公司 | Annular front-rear axle variable stroke type conveying system |
| CN201562300U (en) * | 2009-12-15 | 2010-08-25 | 东风德纳车桥有限公司 | Digital collecting and distributing system of automobile axle assembly |
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| CN102096396A (en) | 2011-06-15 |
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