CN102096031A - Apparatus for testing ageing resistance and water tree resistance performances of medium voltage cable - Google Patents

Apparatus for testing ageing resistance and water tree resistance performances of medium voltage cable Download PDF

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Publication number
CN102096031A
CN102096031A CN2010105950074A CN201010595007A CN102096031A CN 102096031 A CN102096031 A CN 102096031A CN 2010105950074 A CN2010105950074 A CN 2010105950074A CN 201010595007 A CN201010595007 A CN 201010595007A CN 102096031 A CN102096031 A CN 102096031A
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China
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test
voltage
cable
water bath
reactor
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CN2010105950074A
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Inventor
吴丽芳
夏亚芳
鲍启伟
陈晓军
赵文明
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Wuxi Jiangnan Cable Co Ltd
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Wuxi Jiangnan Cable Co Ltd
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Abstract

The invention discloses an apparatus for testing ageing resistance and water tree resistance performances of a medium voltage cable, comprising a medium frequency generator set, a controlling cabinet, a test frequency console, a constant temperature console, a power supply controlling cabinet, a three-phase AC transformer, a voltage-dividing capacitor, a reactor and a constant temperature water bath, wherein the medium frequency generator set is orderly connected with the controlling cabinet and the test frequency console; the commercial power is orderly connected to the test frequency console via the power supply controlling cabinet and the three-phase AC transformer; the test frequency console orderly connects the voltage-dividing capacitor and the reactor to a test cable joint in the constant temperature water bath; a temperature controlling apparatus in the constant temperature water bath is connected with the constant temperature console; and the constant temperature console is connected with a computer data collecting system. The apparatus provided by the invention successfully solves the ageing test problem of the medium voltage cable; the test data is accurate; the simple structure is simple and the cost is low; the invention provides an available and reliable test apparatus for testing ageing resistance and water tree resistance performances of the medium voltage cable.

Description

A kind of equipment of testing the anti-aging and water tree resistant property of midium voltage cable
Technical field
The present invention relates to a kind of cable testing equipment, specifically is a kind of equipment of testing the anti-aging and water tree resistant property of midium voltage cable.
Background technology
Fast development along with cable industries, China's cable strides forward to the aiming market abroad from satisfying self-demand gradually, because various countries are to the difference of cable performance requirement and the difference of test condition, can produce the cable that meets the country variant standard to China, and successfully land the market abroad and brought new challenge
According to South Africa product standard SANS1339:2003 requirement, the goods producer should prove the long-term reliability and the anti-water tree property of the material that the core of its midium voltage cable of producing (three-layer co-extruded cross-linking polyethylene insulated cable) is used.This standard provides power frequency (50Hz3U for this reason 02 years) and intermediate frequency (500Hz3U 03000 hours) two cover testing programs.Test method is pressed SABS SM 1284-5:2000 standard-required and is carried out.SABS SM 1284-5:2000 standard is to from test apparatus, power-supply unit, and test sample, testing procedure, the content of outcome evaluation and water tree experiment six sports 18 events is stipulated.The applicant is seeking advice from domestic well-known measuring station, and the result is present such checkout equipment of domestic nothing, can't implement to detect.
The purpose of midium voltage cable long-term aging test is the long-term reliability of the three-layer co-extruded insulating material of proof and can stops the generation of water tree.The ultimate principle of long-term aging test is: between the insulation of sample two ends and shielding a continual water source is installed, and to be immersed in temperature be in 50 ℃ the water after 1000 hours in the sample outside, at room temperature this sample added 3U again 0Voltage 3000 hours, withstand voltage 3000 hours during total down-time can not surpass 24 hours and will supply stop time, do disruptive test by pretreated sample, require process of the test is done omnidistance the supervision, the validity record data are provided.
Summary of the invention
Technical matters to be solved by this invention provides a kind of equipment that satisfies midium voltage cable long-term ageing and the test of anti-water tree.
The equipment of the anti-aging and water tree resistant property of test midium voltage cable of the present invention, it comprises the intermediate frequency generator group, switch board, the test frequency control desk, the thermostatic control platform, electrical power control cabinet, three-phase ac transformer, voltage-dividing capacitor, reactor and constant water bath box, described intermediate frequency generator group connects switch board and test frequency control desk successively, civil power passes through electrical power control cabinet successively, three-phase ac transformer connects the test frequency control desk, the test frequency control desk connects voltage-dividing capacitor successively, the test cable joint of reactor to the constant water bath box, temperature control device in the constant water bath box connects the thermostatic control platform, and the thermostatic control platform connects computer data acquisition system.
Above-mentioned test frequency control desk and voltage-dividing capacitor thereof, reactor have 2 covers, and are connected in parallel to the test cable joint in the constant water bath box, and two cover test frequency control desks and voltage-dividing capacitor thereof, reactor be corresponding 50 Hz and 500 Hz test frequencies respectively.
In constant water bath box, be provided with the test cable mounting bracket.
The present invention has successfully solved the problem of midium voltage cable aging test, and test data is accurate, and device structure is simple, and is with low cost, and the test of anti-aging and water tree resistant property provides a cover available, reliable testing apparatus for midium voltage cable.
Description of drawings
Fig. 1 is a structural representation of the present invention,
Fig. 2 is the structural representation of water terminal,
Fig. 3 is the front view of test cable mounting bracket,
Fig. 4 is the side view of test cable mounting bracket.
Embodiment
1, agent structure of the present invention
As shown in Figure 1, a kind of equipment of testing the anti-aging and water tree resistant property of midium voltage cable of the present invention, mainly comprise intermediate frequency generator group, switch board, test frequency control desk, thermostatic control platform, electrical power control cabinet, three-phase ac transformer, voltage-dividing capacitor, reactor and constant water bath box, wherein:
The intermediate frequency generator group connects switch board and test frequency control desk successively, civil power connects the test frequency control desk by electrical power control cabinet, three-phase ac transformer successively, the test frequency control desk connects voltage-dividing capacitor, the reactor test cable joint to the constant water bath box successively, temperature control device in the constant water bath box connects the thermostatic control platform, the thermostatic control platform connects computer data acquisition system, is provided with the test cable mounting bracket in constant water bath box.
Test frequency control desk and voltage-dividing capacitor thereof, reactor have 2 covers, and are connected in parallel to the test cable joint in the constant water bath box, and two cover test frequency control desks and voltage-dividing capacitor thereof, reactor be corresponding 50 Hz and 500 Hz test frequencies respectively.
2, equipment configuration
(1) water bath with thermostatic control system
According to standard-required: it is 1 volume that sample should be no less than 10 meters, every coiling two to three circles, end must be in more than the waterline and bottom at least on the water tank top more than 50 centimetres, each volume and terminal must fixedly make it can't move in test, heating period, the water tank water temperature is controlled at 50 ℃ ± 5 ℃ and kept then 1000 hours.It is that 2.5 meters constant water bath box temperature control precision ± 1 ℃ and triangular supports circle of 3 meters of external diameters (in be connected to) satisfy above requirement that the present invention has designed a height; but require in the senile experiment process that system downtime did not allow above 24 hours in 3000 hours whole processes of pressurization; and in case middle of short duration stopping; experimental period must prolong, to supply the time of loss.Include all experimental datas in computing machine for this reason,, cause the loss of computer data and the error of omission of experimental data, computing machine has been installed uninterrupted power source for preventing accident power-off by computing machine per minute record.
(2) intermediate frequency withstand voltage test system
Need in the process of the test to convert power frequency 50Hz to 500Hz, because cable is capacitive impedance, be guaranteed output factor cos Ф=1, must select a suitable inductive impedance to compensate, because power factor (PF) words leading or that lag behind all can bring load to increase, and the power of generator is certain, if it is improper that the compensating inductance device is selected, can cause system overload, even can make generator overheating and burn, but the length of sample reduces to 168 meters gradually by 200 meters in the experimentation.We have installed overcurrent protective device on the high-tension electricity depressor for this reason, and two compensation reactors have been installed.The intermediate frequency pressurized system finally is fixed to following four part compositions after debugging repeatedly,
One, by intermediate frequency generator group and switch board,
Two, intermediate frequency switch board,
Three, intermediate frequency HT testing transformer,
Four, reactor is two.
3. the debugging of total system is pinpointed the problems for guaranteeing the debug phase, and what adopt during debugging is authentic simulation test, and concrete operations are as follows.
(1) sample chooses
By SABS SM 1284-5:2000 requirement regulation, test should be carried out on the three-layer co-extruded insulated wire cores of rated voltage 6.35/11kV, and heart yearn should be copper or aluminium conductor, and specification is 95 to 400mm 2Test in arbitrary specification in the scope, all samples should judge that qualified product extracts from partial discharge test.
Sample length: during 500Hz, divide 15 sections, 14 meters every section, wherein 12 sections are used for final withstand voltage test and the test of water tree, and 3 sections, when dividing 750 hours, 1500 hours, 2250 hours, each takes out one section and carries out withstand voltage test or the test of water tree.And remaining 12 sections, after 3000 hours, all take out and carry out withstand voltage and the test of water tree.
(2) test is carried out
1) making of secondary terminal and water terminal is compared with the plasma water terminal of external expert introduction, and the homemade secondary terminal of the present invention is more suitable on cost performance.Its specific practice is as follows:
Two ends at every single sample, divest apart from the termination and shield outside the insulation in 1.2 meters, surface with insulation under the glass finishing, the cut that may occur, shield residue outward and strike off, with fine sandpaper with the polishing of cable insulation surface, and clean with cleansing tissue, in insulation, coat electric insulating sealant then, and secondary terminal is installed.Then, excision insulation in 0.55 meter apart from the termination is made the terminal that blocks water at 0.1 meter of distance excision face, and the water terminal is installed in the back.Water terminal of the present invention adopts conventional plastic casing, and makes a terminal that blocks water on cable, realizes same effect, and in service more than 1 year does not go wrong, and sees Fig. 2, the stage casing is insulation 1 among the figure, in the upper funnel shape plastic casing water 2 is housed, and the bottom is a secondary terminal 3.
SHAPE * MERGEFORMAT 2) installation of sample, with a leg-of-mutton support or the support of four limit row (in be connected to the circle of 3 meters of external diameters, to reach) around the about 10 meters length requirement of three circles, cable around top, is placed in the water tank then, must guard against when carrying out the installation of sample, with damage in insulation, if insulation answers mark clear before sample is done flash test, in order to avoid invalid data influences testing result because cause damage in the operating process.Generally speaking, meeting is wrapped one deck copper strips in the outside of single insulated wire cores, and the one, directly ground connection is played the electronegative potential effect in withstand voltage process, and another effect is exactly to prevent from installation process insulated wire cores to be damaged to some extent.But we find that the core of walking around copper strips is not easy around to support in the practical operation, having adopted second method when the present invention tests is not that whole section ground is around copper strips, just at secondary terminal to local wrapped one deck copper strips of 0.5 meter under water, more in addition with a ground rod Jiang Shui with couple together.The synoptic diagram of installing is seen Fig. 3 and Fig. 4.
3) pre-service
Water is injected water tank, and be warmed to 50 ± 5 ℃, cable is put into water tank, and kept 1000 hours, during this period the temperature in the water tank is monitored, and the situation of this temperature variation is gathered the formation temperature curve of cyclical fluctuations by computer, with foundation as this cable process preheating.In advance
4) aging test
Close water bath with thermostatic control earlier water temperature is cooled to room temperature, open computing machine and open the 500Hz acquisition system, start capture program, start pressurized system then, at this moment, by former mounted analog to digital converter with the voltage signal of output by the computer collection, and form continuous voltage acquisition figure on computers, and simultaneously the signals collecting of frequency is come out, and form continuous voltage acquisition figure on computers.Certainly, the collection of these signals all is in order to characterize cable at the corresponding residing state of duration of test, is the foundation of testing.
Other 3 sections samples of mentioning in the above are the performance history usefulness of doing experiment, and mainly be the validity of judging test, such as the sample material are bad, does not also just reach to the time to have required, and will assess this test and have the necessity of going on doing or not.Main operation is as follows: aging when carrying out 750 hours, first section taken out do flash test; Whether if the result is qualified, test will normally go on, if the result is defective, assesses and continue again to do experiment or resample and do experiment, and aging when proceeding to 1500 hours, second section taken out test; Aging when proceeding to 2250 hours, the 3rd section taken out test,, will test all samples of full 3000 hours if all the result is qualified, the whole test result is carried out efficiency assessment, and the quality of sample is assessed with effective result.
4, voltage test (appraisal procedure of sample mass)
Core is taken out from water tank, be divided into 12 sections on request, 10 meters every section (because of power frequency step by step the sample of flash test need effective cable length of at least 7.93 meters), and with on the cable wrapped one deck copper strips or copper wire the establishment so that ground connection, the deionized water terminal of the 350kV that packs into is used at two ends or other can carry out the terminal of high-potting, applies 3U to cable earlier 0Voltage 5 minutes, then voltage is brought up to 4U 0Continue 5 fens kinds, increase progressively successively, increase 1U at every turn 0/ 5 minutes times until puncture.11 samples that the test successively that uses the same method is left, and write down the magnitude of voltage that it can bear.This is tested us and entrusts national electric wire quality supervision inspection center and mark the on-the-spot affirmation of the expert of the Bureau of Standards through South Africa country.
5, water tree test
To near near the puncture place, cut 30 disks from through on the sample of above-mentioned voltage test, and prepare methylenum careuleum and the 0.5 ± 0.1g sodium carbonate of 6g ± 0.1g in 250 milliliters beaker, the distilled water that adds 200 milliliters is then made solution.Heated solution to 70 ± 2 ℃ also kept 4 hours, constantly stirred solution, and sealed the beaker mouth with polyethylene film and avoid evaporating.Before using solution first, solution is placed in the heating cabinet heats, make temperature reach 70 ± 2 ℃, kept this temperature at least 10 hours, and careful then sample be immersed in 70 ± 2 ℃ of methylene blue solutions 4 hours, after with its taking-up, the water flushing also dries, and is using alcohol wash, back airing.Any aperture or the tree as the bowknot can estimate with 3 times magnifier under clear seeing.Then the situation of observed aperture and water tree is carried out record with regard to size and quantity.
6. test result analysis
(1) content of insulation course water tree is high more, can cause cable alternating current breakdown strength degradation, shortens the serviceable life of cable operation.The water tree can grow very fast under certain environmental baseline, and finally causes the puncture of cable.
(2) the life-span equation of crosslinked cable is U nT=C wherein U is the voltage that applies on the cable, and t is the serviceable life of cable, and n is a life index, and C is a constant.And life index is one big crucial, has known the n value, just can record its pressure-resistant time in the short period of time by boosted voltage, thereby try to achieve the life-span equation, thereby can estimate serviceable life of its cable.Can be similar to the succinct life index of asking by adopting to boost step by step.

Claims (3)

1. equipment of testing the anti-aging and water tree resistant property of midium voltage cable, it is characterized in that: comprise the intermediate frequency generator group, switch board, the test frequency control desk, the thermostatic control platform, electrical power control cabinet, three-phase ac transformer, voltage-dividing capacitor, reactor and constant water bath box, described intermediate frequency generator group connects switch board and test frequency control desk successively, civil power passes through electrical power control cabinet successively, three-phase ac transformer connects the test frequency control desk, the test frequency control desk connects voltage-dividing capacitor successively, the test cable joint of reactor to the constant water bath box, temperature control device in the constant water bath box connects the thermostatic control platform, and the thermostatic control platform connects computer data acquisition system.
2. the equipment of the anti-aging and water tree resistant property of test midium voltage cable according to claim 1, it is characterized in that: described test frequency control desk and voltage-dividing capacitor thereof, reactor have 2 covers, and be connected in parallel to the test cable joint in the constant water bath box, two cover test frequency control desks and voltage-dividing capacitor thereof, reactor be corresponding 50 Hz and 500 Hz test frequencies respectively.
3. the equipment of the anti-aging and water tree resistant property of test midium voltage cable according to claim 1 and 2 is characterized in that: be provided with the test cable mounting bracket in constant water bath box.
CN2010105950074A 2010-12-20 2010-12-20 Apparatus for testing ageing resistance and water tree resistance performances of medium voltage cable Pending CN102096031A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103308831A (en) * 2013-05-31 2013-09-18 国家电网公司 Crosslinked polyethylene cable water-resistant tree performance rapid detection method based on power-frequency voltage withstanding method
WO2013159284A1 (en) * 2012-04-24 2013-10-31 天津市电力公司 Aging test device of xlpe medium voltage cable water tree
CN103558533A (en) * 2013-11-20 2014-02-05 国家电网公司 Insulation aging diagnostic system and method based on 10kV XLPE cable
CN104330711A (en) * 2014-10-27 2015-02-04 华北电力大学 Saturated reactor insulation accelerated aging test device and test method
US9395279B2 (en) 2013-07-23 2016-07-19 Atomic Energy Council—Institute of Nuclear Energy Research Method for evaluation of cable aging degradation based on slice sampling
CN107003349A (en) * 2014-12-05 2017-08-01 东芝三菱电机产业系统株式会社 Water tree test method and water tree experimental rig
CN107144770A (en) * 2017-05-17 2017-09-08 国网浙江省电力公司宁波供电公司 A kind of solid macromolecule insulating materials water-treeing experimental provision
WO2018090363A1 (en) * 2016-11-21 2018-05-24 潘磊 Method for testing aging resistance performance of paint of shipboard cable
CN109738351A (en) * 2019-02-20 2019-05-10 扬州大学 A kind of hollow cladding cable connector experimental rig
CN111381106A (en) * 2018-12-28 2020-07-07 上海国缆检测中心有限公司 Cable testing circuit, method, terminal and medium based on penicillin bridge
CN111638417A (en) * 2020-06-10 2020-09-08 南方电网科学研究院有限责任公司 Be used for 10kV crosslinked polyethylene cable section sample water tree culture apparatus
CN111880053A (en) * 2020-06-30 2020-11-03 江苏中利集团股份有限公司 Test method for simulating dielectric strength attenuation and pressure resistance of long-term running cable
CN112649710A (en) * 2020-12-17 2021-04-13 国网河北省电力有限公司电力科学研究院 Cable water branch cultivation method and device

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013159284A1 (en) * 2012-04-24 2013-10-31 天津市电力公司 Aging test device of xlpe medium voltage cable water tree
CN103308831A (en) * 2013-05-31 2013-09-18 国家电网公司 Crosslinked polyethylene cable water-resistant tree performance rapid detection method based on power-frequency voltage withstanding method
US9395279B2 (en) 2013-07-23 2016-07-19 Atomic Energy Council—Institute of Nuclear Energy Research Method for evaluation of cable aging degradation based on slice sampling
CN103558533A (en) * 2013-11-20 2014-02-05 国家电网公司 Insulation aging diagnostic system and method based on 10kV XLPE cable
CN103558533B (en) * 2013-11-20 2016-01-20 国家电网公司 Based on insulation ag(e)ing diagnostic system and the method for 10kV XLPE cable
CN104330711A (en) * 2014-10-27 2015-02-04 华北电力大学 Saturated reactor insulation accelerated aging test device and test method
CN107003349A (en) * 2014-12-05 2017-08-01 东芝三菱电机产业系统株式会社 Water tree test method and water tree experimental rig
CN107003349B (en) * 2014-12-05 2019-10-18 东芝三菱电机产业系统株式会社 Water tree test method and water tree experimental rig
WO2018090363A1 (en) * 2016-11-21 2018-05-24 潘磊 Method for testing aging resistance performance of paint of shipboard cable
CN107144770A (en) * 2017-05-17 2017-09-08 国网浙江省电力公司宁波供电公司 A kind of solid macromolecule insulating materials water-treeing experimental provision
CN111381106A (en) * 2018-12-28 2020-07-07 上海国缆检测中心有限公司 Cable testing circuit, method, terminal and medium based on penicillin bridge
CN109738351A (en) * 2019-02-20 2019-05-10 扬州大学 A kind of hollow cladding cable connector experimental rig
CN109738351B (en) * 2019-02-20 2021-05-18 扬州大学 Hollow multi-layer cable joint test device
CN111638417A (en) * 2020-06-10 2020-09-08 南方电网科学研究院有限责任公司 Be used for 10kV crosslinked polyethylene cable section sample water tree culture apparatus
CN111638417B (en) * 2020-06-10 2021-03-09 南方电网科学研究院有限责任公司 Be used for 10kV crosslinked polyethylene cable section sample water tree culture apparatus
CN111880053A (en) * 2020-06-30 2020-11-03 江苏中利集团股份有限公司 Test method for simulating dielectric strength attenuation and pressure resistance of long-term running cable
CN111880053B (en) * 2020-06-30 2023-03-24 江苏中利集团股份有限公司 Test method for simulating dielectric strength attenuation and pressure resistance of long-term running cable
CN112649710A (en) * 2020-12-17 2021-04-13 国网河北省电力有限公司电力科学研究院 Cable water branch cultivation method and device

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Application publication date: 20110615