CN102092168A - Full-automatic multi-layer solar cell module laminator - Google Patents
Full-automatic multi-layer solar cell module laminator Download PDFInfo
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- CN102092168A CN102092168A CN2010105666966A CN201010566696A CN102092168A CN 102092168 A CN102092168 A CN 102092168A CN 2010105666966 A CN2010105666966 A CN 2010105666966A CN 201010566696 A CN201010566696 A CN 201010566696A CN 102092168 A CN102092168 A CN 102092168A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a full-automatic multi-layer solar cell module laminator. The laminator comprises a frame, a plurality of layers of laminating workbenches arranged in the frame in a superposed mode, and a lifting mechanism which is used for controlling displacement of the plurality of laminating workbenches, wherein a circulating conveying device is arranged between the laminating workbenches in each layer; screws are arranged on two groups of frames on two sides of the laminating workbench; a speed reducing motor is connected with and fixed on the frame through the top of screw; a nut is arranged on each screw, and is connected with an air cylinder or a hydro-cylinder; the screw is matched with the laminating workbench through the nut; and a liftable input device and a liftable output device are arranged on two ends of the laminating workbench respectively. By the full-automatic multi-layer solar cell module laminator, solar cell modules can be laminated at the same time, the laminating efficiency of the solar cell modules is improved, the product quality is ensured, the floor area of equipment is reduced, and automation on the full-automatic multi-layer solar cell module laminator equipment can be realized.
Description
Technical field
Type of the present invention relates to a kind of full-automatic multi-layer solar module laminating machine, has effectively improved the lamination efficient of solar module.
Background technology
Solar module laminating machine is generally the individual layer laminating machine at present, because unit lamination efficient is low, many laminating apparatus of layout bring floor space big.For addressing this problem, laminating machine manufacturer has researched and developed a kind of laminated multi-layer equipment.Designed laminated multi-layer equipment is to have adopted symmetrical frame, and a plurality of lifting oil or cylinder vertically are set in frame, and the piston rod of each oil or cylinder is connected with pairing lamination station.Therefore, during lamination work, utilize the unlatching of the lifting control lamination station of oil or cylinder, finish the lamination of solar module.Be feasible on the design theory of above-mentioned technology, but can have many problems in actual applications.As each lamination station two fulcrums are arranged, for the individual layer lamination station, can not influence equilibrium problem, but for the laminated multi-layer workbench, will relate to the balance and stability problem.Because of the unlatching of laminated multi-layer workbench is to be begun by the bottom, move on all lamination station by the oil of the bottom or cylinder control top, import battery component by conveying workbench to lamination station, successively finish above-mentioned action by that analogy.Equally, after lamination is finished, down successively finish the work of input battery component by the upper strata.In view of the work characteristics of above-mentioned laminating apparatus, seriously there is the problem of dynamic balancing stability, therefore, must be improved the laminated multi-layer machine equipment of above-mentioned design and perfect.
Summary of the invention
In view of above-mentioned present situation, the invention provides a kind of full-automatic multi-layer solar module laminating machine, by improving the connected mode of elevating control structure and laminating machine workbench, make its designs simplification, also solved the problem of stability of equilibrium simultaneously.
Technical solution of the present invention is: a kind of full-automatic multi-layer solar module laminating machine, comprise the overlapping lamination station that is installed in the frame of frame and multilayer, and being used to control the elevating mechanism of many lamination station displacements, each is pressed layer by layer and is provided with circulating conveyor between the workbench; Wherein said elevating mechanism is on two groups of frames that have of lamination station both sides screw mandrel to be set, be connected and fixed on reducing motor on the frame by the screw mandrel top, on described each screw mandrel nut is installed, this nut is connected with cylinder or oil cylinder, cooperates with lamination station by nut; Have liftable input conveying device and output conveyor are set respectively at the lamination station two ends.
In the present invention, related nut is an overall structure, has a nipple support piece on its body.
Further, related nut is the combination nut of a split, the nut both sides of doing that are positioned at one of them split have tooth bar, with the half-nut both sides of another split gear is set, the half-nut bottom of described two splits has the dovetail slide block, the dovetail groove seat installation overhanging with lamination station body both sides cooperates, and cylinder or oil cylinder are installed on the dovetail groove seat, is connected with the half-nut of split by cylinder or oil cylinder.Utilize cylinder or oil cylinder stretch or the combination nut of the control split of contracting on the engagement of gear, tooth bar finish with the closed of screw mandrel or separate, thereby the lifting relative to each other of drive lamination station.
The lowermost layer of the lamination station of indication is an independent heating work platform in the present invention, and the superiors are outside the independent last chamber vacuum tables, and other lamination station is a heating, go up chamber vacuum combination workbench.
In the present invention, related input conveying device, output conveyor comprise symmetrically arranged frame, and go up the screw mandrel of installing, and this screw mandrel top is connected with reducing motor, on each screw mandrel nut is installed, and is provided with transport platform on described nut.Above-mentioned input conveying device, output conveyor are same structure.
In the present invention, be positioned at the both sides periodic duty platform of input conveying device, output conveyor, described periodic duty platform comprise frame and on be distributed with live-roller.
In a word, full-automatic multi-layer solar module laminating machine provided by the invention, one of its key are to carry out lamination to solar module simultaneously, and this lamination mode not only improves the lamination efficient of battery component, guarantee the quality of product, but also reduced the floor space of equipment.Another key is, the input that matches with the present invention, output conveyor, battery component finished product after can importing battery component and export lamination in the lamination station of trend laminating machine makes full-automatic multi-layer solar module laminating machine equipment realize automation.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is Fig. 1 lifting structure schematic diagram;
Fig. 3 is another embodiment of Fig. 2 lifting structure.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing embodiment.
See Fig. 1, full-automatic multi-layer solar module laminating machine shown in Figure 2, have in the every side of lamination station and be symmetrical arranged two groups of frames 8, be positioned at this frame 8 the overlapping lamination station of multilayer 6 is installed, every side of lamination station 6 has the hanger 16 of two groups of evaginations, and has lateral insert.In the present embodiment, described undermost lamination station is an independently heating work platform, the lamination station that is in the superiors is an independently loam cake, and each lamination station 6 between the superiors and orlop is the combination lamination station with loam cake and heating.In the present embodiment, what control lamination station 6 liftings is to adopt a shared elevating mechanism, whenever press workbench 6 layerings to open or close layer by layer by elevating mechanism control, finish battery component and be input to whenever to press layer by layer and carry out lamination in the workbench 6, or lamination finish after by output in the lamination station 6.The control battery component is to utilize to press layer by layer at each to be provided with circulating conveyor 7 between the workbench whenever pressing inputing or outputing of workbench 6 layer by layer.In the present embodiment, related elevating mechanism comprises having be symmetrical arranged two cocainine bars 9 on the machine frame at two sides 8 of lamination station 6, these screw mandrel 9 tops are connected with reducing motor 15, on described each screw mandrel 9, integrally-built nut 10 is installed, a hinged back-up block 14 on its nut 10,10 on each nut is connected and fixed by Adjustable bracing bar 11, on described Adjustable bracing bar 11, cylinder 12 is installed, by symmetrically arranged connecting rod 13 on the cylinder 12 respectively with nut 10 on back-up block 14 be hinged.When lamination station 6 liftings, effect by cylinder 12 and connecting rod 13, back-up block 14 on the control nut 10 rotates, insert it in the lateral insert of the hanger 16 on the lamination station 6, start reducing motor 15 and drive screw mandrels 9 rotation control nuts 10 and rise or descend and drive the synchronous unlatching of lamination station 6 or close.In the present embodiment, also comprise having liftable input unit and output device are set respectively at lamination station 6 two ends.Related input unit, output device comprise symmetrically arranged frame 1, and go up the screw mandrel of installing 2, and these screw mandrel 2 tops are connected with reducing motor 5, on each screw mandrel 2 nut 3 are installed, and on described nut 3 horizontal feed platform 4 are installed.The input unit of present embodiment, output device are same structure.Be further to improve automation mechanized operation, conveying workbench 17 be installed in the both sides that are being positioned at input unit, output device, described conveying workbench 17 comprise frame and on be distributed with live-roller and form.Having made full use of conveying workbench provides the battery component before the lamination for input unit and sends into after being got off by output device for the battery component behind the lamination and to carry out subsequent processing on the conveying workbench.
Operation principle of the present invention is: be that input unit is sent into assembly by conveying workbench at first, after treating that assembly enters input unit, the elevating mechanism work of laminating machine, rotate by the back-up block of the cylinder action in the elevating mechanism on connecting rod control nut, and insert in the slot of second layer lamination station hanger, start reducing motor and drive the screw mandrel rotation, when nut is risen, driving the above lamination station of the second layer rises, this moment, input unit work was sent into assembly in the laminating machine, the elevating mechanism work of laminating machine, lamination station descends, the lamination of ground floor is finished in laminating machine work, input unit rises, the elevating mechanism work of laminating machine, back-up block on the control nut rotates, and insert the 3rd and press layer by layer in the slot of workbench hanger, start reducing motor and drive the screw mandrel rotation, the lamination station that the nut rising is driven more than the 3rd layer rises, input unit work this moment is sent into assembly in the laminating machine, so repeats above-mentioned action and finishes in the pressure press that assembly is sent to every layer and carry out lamination; The elevating mechanism of laminating machine fell again to the second layer after tape lamination was finished, effect second layer lamination station rises, circulating conveyor work on the laminating machine, assembly behind the lamination is sent on the output device, when treating that assembly after the laminating machine layer will be pressed is sent on the output device, assembly is sent in the laminating machine, so repeated above-mentioned action by input unit, be that output device rises to corresponding lamination station of opening, finish the assembly discharging behind the lamination.
Fig. 3 has provided another embodiment of elevating mechanism.Different is that nut 10 is half-nut assemblys of a split, the half-nut both sides that are positioned at one of them split have symmetrical tooth bar 19, be provided with gear 18 with the half-nut bilateral symmetry of another split, the half-nut bottom of described two splits has the dovetail slide block, cooperate with the dovetail groove seat installation that has central through hole on the overhanging hanger 16 in lamination station 6 body both sides, cylinder 12 is installed on the dovetail groove seat of hanger 16, is connected with the half-nut of split by cylinder 12.Utilize cylinder 12 stretch or the half-nut of the control split of contracting on the 10 engagement displacements of gear 18, tooth bar, make the half-nut of two splits finish with the closed of screw mandrel or separate, thus the lifting relative to each other of drive lamination station.Elevating mechanism of the present invention is that a pair of Synchronization Control of carrying out is installed on the same side of each lamination station 6.
Equally, elevating mechanism also can select for use oil cylinder all can except that selecting cylinder for use.
Claims (6)
1. a full-automatic multi-layer solar module laminating machine comprises the overlapping lamination station that is installed in the frame of frame and multilayer, and is used to control the elevating mechanism of many lamination station displacements, and each is pressed layer by layer and is provided with circulating conveyor between the workbench; It is characterized in that, described elevating mechanism is on the two groups of frames (8) that have of lamination station (6) both sides screw mandrel (9) to be set, be connected and fixed on reducing motor (15) on the frame (8) by screw mandrel (9) top, nut (10) is installed on described each screw mandrel (9), this nut (10) is connected with cylinder (12) or oil cylinder, cooperates with lamination station by nut; Have at lamination station (6) two ends liftable input unit and output device are set respectively.
2. by the described full-automatic multi-layer solar module laminating machine of claim 1, it is characterized in that described nut (10) is an overall structure, a hinged nipple support piece (14) on its body.
3. by the described full-automatic multi-layer solar module laminating machine of claim 1, it is characterized in that, described nut (10) is the half-nut assembly of a split, the half-nut both sides that are positioned at one of them split have tooth bar (19), with the half-nut both sides of another split gear (18) installation being set cooperates, the half-nut bottom of described two splits has the dovetail slide block, cooperate with the dovetail groove seat installation on the overhanging hangers in lamination station (6) body both sides (16), cylinder (12) or oil cylinder are installed on the dovetail groove seat, are connected with the half-nut of split by cylinder (12) or oil cylinder.
4. by the described full-automatic multi-layer solar module laminating machine of claim 1, it is characterized in that, the bottom of described lamination station (6) is an independent heating work platform, and the lamination station that is in the superiors is an independent loam cake, and being positioned at the superiors and undermost each lamination station is a combination lamination station with loam cake and heating.
5. by the described full-automatic multi-layer solar module laminating machine of claim 1, it is characterized in that, described input conveying device, output conveyor, comprise symmetrically arranged frame (1), and the screw mandrel of upward installing (2), this screw mandrel (2) top is connected with reducing motor (5), and nut (3) is installed on each screw mandrel (2), and transport platform (4) is installed on described nut (3).
6. by the described full-automatic multi-layer solar module laminating machine of claim 1, it is characterized in that, conveying workbench (17) is installed in the both sides that are positioned at input conveying device, output conveyor, described conveying workbench (17) comprise frame and on be distributed with live-roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105666966A CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105666966A CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
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| CN102092168A true CN102092168A (en) | 2011-06-15 |
| CN102092168B CN102092168B (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105666966A Expired - Fee Related CN102092168B (en) | 2010-12-01 | 2010-12-01 | Full-automatic multi-layer solar cell module laminator |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102306688A (en) * | 2011-10-13 | 2012-01-04 | 常州器成智能设备有限公司 | Automatic production method of solar module |
| CN103921310A (en) * | 2014-01-16 | 2014-07-16 | 广东瑞洲科技有限公司 | Free-length assembly type worktable of cutting machine for tablet computers |
| CN106379679A (en) * | 2016-11-30 | 2017-02-08 | 无锡市创恒机械有限公司 | Automatic transport device |
| CN108248184A (en) * | 2018-03-09 | 2018-07-06 | 营口金辰太阳能设备有限公司秦皇岛分公司 | More piece claps solar module laminating machine and lamination of solar battery components method |
| CN108819436A (en) * | 2018-06-27 | 2018-11-16 | 北京汉能光伏投资有限公司 | A kind of laminater and laminating method |
| CN112186073A (en) * | 2020-09-27 | 2021-01-05 | 胡全红 | Intelligent balancing device for vacuum laminated board |
| CN115692529A (en) * | 2023-01-04 | 2023-02-03 | 唐山海泰新能科技股份有限公司 | Split progressive laminating machine |
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| CN201881616U (en) * | 2010-12-01 | 2011-06-29 | 秦皇岛福园新能源科技有限公司 | Multilayer solar battery pack laminator |
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- 2010-12-01 CN CN2010105666966A patent/CN102092168B/en not_active Expired - Fee Related
Patent Citations (7)
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| JPH0341743A (en) * | 1989-07-10 | 1991-02-22 | Tomoegawa Paper Co Ltd | Adhesive tape for lead frame |
| JPH09141743A (en) * | 1995-11-24 | 1997-06-03 | N P C:Kk | Lamination apparatus |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102306688A (en) * | 2011-10-13 | 2012-01-04 | 常州器成智能设备有限公司 | Automatic production method of solar module |
| CN102306688B (en) * | 2011-10-13 | 2013-03-27 | 常州器成智能设备有限公司 | Automatic production method of solar module |
| CN103921310A (en) * | 2014-01-16 | 2014-07-16 | 广东瑞洲科技有限公司 | Free-length assembly type worktable of cutting machine for tablet computers |
| CN106379679A (en) * | 2016-11-30 | 2017-02-08 | 无锡市创恒机械有限公司 | Automatic transport device |
| CN108248184A (en) * | 2018-03-09 | 2018-07-06 | 营口金辰太阳能设备有限公司秦皇岛分公司 | More piece claps solar module laminating machine and lamination of solar battery components method |
| CN108819436A (en) * | 2018-06-27 | 2018-11-16 | 北京汉能光伏投资有限公司 | A kind of laminater and laminating method |
| CN108819436B (en) * | 2018-06-27 | 2023-12-12 | 东君新能源有限公司 | Laminating device and laminating method |
| CN112186073A (en) * | 2020-09-27 | 2021-01-05 | 胡全红 | Intelligent balancing device for vacuum laminated board |
| CN115692529A (en) * | 2023-01-04 | 2023-02-03 | 唐山海泰新能科技股份有限公司 | Split progressive laminating machine |
| CN115692529B (en) * | 2023-01-04 | 2023-03-17 | 唐山海泰新能科技股份有限公司 | Split progressive laminating machine |
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| CN102092168B (en) | 2013-04-17 |
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