CN102092085B - Closed automatic plate cutting system - Google Patents

Closed automatic plate cutting system Download PDF

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Publication number
CN102092085B
CN102092085B CN2009102417920A CN200910241792A CN102092085B CN 102092085 B CN102092085 B CN 102092085B CN 2009102417920 A CN2009102417920 A CN 2009102417920A CN 200910241792 A CN200910241792 A CN 200910241792A CN 102092085 B CN102092085 B CN 102092085B
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sheet material
subelement
cutting
cutter sweep
control module
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CN102092085A (en
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许刚
周桓
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Beijing New Building Material Group Co Ltd
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Beijing New Building Material Group Co Ltd
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Abstract

The invention provides a closed automatic plate cutting system which comprises a feeding device, a closed cutting device, a dust collector and a control module, wherein the feeding device conveys a plate to the closed cutting device according to the instruction of the control module; the closed cutting device cuts the plate in a closed state according to the instruction of the control module; the dust collector collects dust generated when the closed cutting device cuts the plate according to the instruction of the control module; and the control module sends instructions to the feeding device, the closed cutting device and the dust collector to control the feeding device, the closed cutting device and the dust collector to act. The closed automatic plate cutting system realizes automatic feeding, automatic cutting and automatic dust collection by adopting the feeding device, the closed cutting device, the dust collector and the control module, also realizes an automatic and high-precision cutting process of plates and protects the environment.

Description

The automatic diced system of a kind of closed sheet material
Technical field
The present invention relates to the automatic diced system of a kind of closed sheet material.
Background technology
At present, manually-operated is all adopted in the cutting of plasterboard, and this plasterboard is carried out laterally, vertically cuts, to meet the requirements of stock board.This cutting mode precision is relatively poor, is difficult to satisfy modern requirements for high precision, usually causes influencing construction quality and progress because of low excessively, the interchangeability difference of accuracy class, and causes waste.In addition, this cutting mode inefficiency can't adapt to the batch process demand.At last, the also very not environmental protection of this cutting mode, the dust that produces during cutting is difficult to handle, and environment and personnel are caused very big infringement, and enterprise and operator are caused the person and economic loss, usually is difficult to retrieve.
Summary of the invention
The technical problem that the present invention will solve provides a kind of precision height, automaticity is high and the automatic diced system of closed sheet material of environmental protection.
In order to address the above problem, the invention provides the automatic diced system of a kind of closed sheet material, comprising: feed arrangement, sealing cutter sweep, dust exhaust apparatus and control module,
Said feed arrangement is transported to said sealing cutter sweep according to the instruction of said control module with sheet material;
Said sealing cutter sweep according to the instruction of said control module, cuts said sheet material under closed state;
Said dust exhaust apparatus carries out in the cutting process said sheet material at said sealing cutter sweep, according to the instruction of said control module, draws the dust that produces in the said cutting process;
Said control module is sent instruction to said feed arrangement, sealing cutter sweep and dust exhaust apparatus action, controls said feed arrangement, sealing cutter sweep and dust exhaust apparatus action.
Further, said feed arrangement is for being used to load movably platform of said sheet material.
Further, said sealing cutter sweep comprises sealing chamber and be arranged on two groups of cutting machines arranged in a crossed manner that said sheet material is cut in indoor being used to of said enclosed cavity, and said two groups of cutting machines are vertical with said sheet material respectively, the lateral attitude is corresponding and can relatively move.
Further, said dust exhaust apparatus and said feed arrangement position are arranged on said sealing cutter sweep two ends accordingly.
Further, said control module comprises sequential control unit, position control unit, detecting unit and data analysis unit, wherein:
Said sequential control unit sends instruction according to the technical process of cutting to said feed arrangement, sealing cutter sweep and dust exhaust apparatus in proper order, controls said feed arrangement, sealing cutter sweep and dust exhaust apparatus and moves respectively;
The movement parts situation that puts in place in each technical process of said position control unit monitoring cutting, and send location parameter to said sequential control unit;
The accurate values of the said sheet material of said detection cutting, and the numerical value that detects sent to said data analysis unit;
Said data analysis unit receives the numerical value that said detecting unit sends, and analyzes, and analysis result is exported.
Further, said data analysis unit comprises the single-piece subelement, the subelement that adds up, show subelement and warning subelement, wherein:
Said single-piece subelement receives the numerical value that said detecting unit sends, and compares with preset parameter, and the qualified situation of single-piece production is made judgement, and this judged result is sent to said demonstration subelement;
The said subelement that adds up receives the numerical value that said detecting unit sends, and the match that adds up after the storage compares with preset parameter, cutting technique quality trend is made judgement, and this judged result is sent to said demonstration subelement;
Said demonstration subelement receives the judged result that said single-piece subelement and the said subelement that adds up send, and shows;
Said warning subelement receives the numerical value that said detecting unit sends, and compares with preset parameter, when this numerical value exceeds this preset parameter tolerance band, reports to the police.
The present invention has following advantage:
1, the present invention adopts feed arrangement, sealing cutter sweep, dust exhaust apparatus and control module, realizes auto-feed, cutting automatically, sealing dust suction, has realized automation, high accuracy and the environmental protection of sheet material cutting process.
2, the present invention adopts two groups of cutting machines arranged in a crossed manner that sheet material is carried out the cutting of both direction, and automaticity is high, can be efficiently, accurately with the sheet material cutting forming.
3, adopt data analysis unit in the control module of the present invention; Improved the quality control of sheet material, quality trend of the present invention has been made analysis and judgement, helped checking erroneous ideas at the outset; Help equipment is safeguarded, maintained, move, process high-quality product with the high-quality that reaches equipment.
Description of drawings
Below in conjunction with accompanying drawing embodiment of the present invention is described further:
Fig. 1 shows the automatic diced system structural representation of a kind of closed sheet material of the present invention;
Fig. 2 shows the automatic diced system technical process of a kind of closed sheet material of the present invention sketch map;
Fig. 3 shows control module structural representation in the automatic diced system of a kind of closed sheet material of the present invention.
The specific embodiment
As shown in Figure 1, the present invention includes: feed arrangement 1, sealing cutter sweep 2, dust exhaust apparatus 3 and control module 4, wherein:
Feed arrangement 1 is transported to sealing cutter sweep 2 according to the instruction of control module 4 with sheet material 5;
Sealing cutter sweep 2 according to the instruction of control module 4, cuts sheet material 5 under closed state;
Dust exhaust apparatus 3 carries out in the cutting process at 2 pairs of sheet materials of sealing cutter sweep 5, according to the instruction of control module 4, draws the dust that produces in the cutting process;
Control module 4 is sent instruction to feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 actions, control feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 actions.
The present invention adopts feed arrangement 1, sealing cutter sweep 2, dust exhaust apparatus 3 and control module 4, realizes auto-feed, cutting automatically, sealing dust suction, has realized automation, high accuracy and the environmental protection of sheet material 5 cutting process.
Among the present invention, feed arrangement 1 is for being used for movably platform of loading plate 5.This platform is a support body, and upper surface is the plane, the convenient sheet material 5 of placing.Upper surface is provided with travel switch, is in place on feed arrangement 1 to guarantee sheet material 5.This platform bottom is that chain drags, and is provided with track, to confirm the feeding route of feed arrangement 1.
Among the present invention, sealing cutter sweep 2 comprise sealing chamber 21 and be arranged in the sealing chamber 21 22,23, the two groups of cutting machines 22,23 of two groups of cutting machines arranged in a crossed manner that are used for cuts sheet material 5 respectively with sheet material 5 vertically, the lateral attitude is corresponding and can relatively move.
Cutting machine 22,23 is rotation TURP cutting mill among the present invention, lays respectively at sealing chamber 21 supply port parallel positions and supply port one side.Every group of cutting machine 22,23 quantity are set as required, are generally the 1-5 platform, all cutting machine concurrently-actings in a group.
The cutting machine 23 that laterally arranges with supply port is realized the once cutting of sheet material 5 in sheet material 5 feedings, the cutting machine 22 that is arranged on supply port one side is accomplished when once cutting at sheet material 5, moves, and sheet material 5 is carried out secondary cut.The cutting twice direction is vertical, and cutting position preestablishes.
The present invention adopts 22,23 pairs of sheet materials 5 of two groups of cutting machines arranged in a crossed manner to carry out the cutting of both direction, and automaticity is high, can be efficiently, accurately with sheet material 5 cutting formings.
Among the present invention, dust exhaust apparatus 3 is arranged on sealing cutter sweep 2 two ends accordingly with feed arrangement 1 position.This set mode makes things convenient for dust exhaust apparatus 3 effectively to draw the dust that produces in sheet material 5 cutting process, avoids dust to leak from supply port, and environment is polluted.
Dust exhaust apparatus 3 comprises blower fan 31 and dust chamber 32, and blower fan 31 suction inlets communicate with sealing chamber 21, when blower fan 31 carries out work, in sealing chamber 21, produces negative pressure, so that the dust in the sealing chamber 21 is taken in the dust chamber 32.Dust chamber 32 needs periodic cleaning, with prevent because of dust chamber 32 insufficient spaces cause can't dust suction situation.
As shown in Figure 3, among the present invention, control module 4 comprises sequential control unit 41, position control unit 42, detecting unit 43 and data analysis unit 44, wherein:
Sequential control unit 41 sends instruction according to the technical process of cutting to feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 orders, and control feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 move respectively;
The movement parts situation that puts in place in each technical process of position control unit 42 monitoring cutting, and send location parameters to sequential control unit 41;
Detecting unit 43 detects the accurate values of sheet material 5 cuttings, and the numerical value that detects is sent to data analysis unit 44;
Data analysis unit 44 receives the numerical value that detecting unit 43 sends, and analyzes, and analysis result is exported.
Sequential control unit 41 comprises single-chip microcomputer, according to the technical process order, preestablishes, and feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 are controlled.Position control unit 42 comprises a plurality of travel switches, whether each action in sheet material 5 cutting process is put in place make judgement, and send to sequential control unit 41, and is correct to guarantee each action.
Sequential control unit 41 and position control unit 42 have guaranteed sheet material 5 process automations, have guaranteed the precision of processing simultaneously.Detecting unit 43 and data analysis unit 44 can improve intelligent level of the present invention; For running status of the present invention and future trend; Make real-time monitoring, and can farthest realize man-machine interaction, cause producing unforeseen situation because taking the sealing cutting to avoid.
Among the present invention, data analysis unit 44 comprises single-piece subelement 441, the subelement 442 that adds up, show subelement 443 and warning subelement 444, wherein:
Single-piece subelement 441 receives the numerical value that detecting unit 43 sends, and compares with preset parameter, and the qualified situation of single-piece production is made judgement, and this judged result is sent to demonstration subelement 443;
The subelement 442 that adds up receives the numerical value that detecting unit 43 sends, and the match that adds up after the storage compares with preset parameter, and cutting technique quality trend is made judgement, and this judged result is sent to demonstration subelement 443;
Show the judged result that subelement 443 receives single-piece subelement 441 and the subelement 442 that adds up sends, show;
Warning subelement 444 receives the numerical value that detecting unit 43 sends, and compares with preset parameter, when this numerical value exceeds this preset parameter tolerance band, reports to the police.
441 pairs of sheet materials of single-piece subelement, 5 single-piece production processes are monitored the line output of going forward side by side.Be provided with two groups of data in the single-piece subelement 441 in advance; Data and this two groups of data that detecting unit 43 is sent compare; Which zone the production of seeing this single-piece sheet material 5 drops on, and just can draw judged result, comprises qualified, qualified basically and defective three kinds of states.
The subelement 442 that adds up is stored the numerical value that detecting unit 43 sends, and all numerical value are carried out match, if the result is linear, that devices illustrated is in the normal wear state, if the result is non-linear, then devices illustrated is in heel and toe wear.In addition, to control within the specific limits, just delay the wear process of equipment,, equipment carried out maintaining in good time overhaul and replacing are set, to guarantee the precision of product according to linear change for the slope of linear line.
Show that subelement 443 comprises display, show the result that the single-piece subelement 441 and the subelement 442 that adds up transport, make things convenient for man-machine interaction.
Warning subelement 444 comprises alarm, reports to the police with sound.Preestablish numerical value in the warning subelement 444, the numerical value that sends when detecting unit 43 exceeds the scope that this preestablishes numerical value, and the subelement 444 of then reporting to the police is reported to the police.At this moment, the cutting of sheet material 5 has seriously exceeded the error range that normal cutting institute should occur, and is appreciated that to the equipment among the present invention is in unusual and malfunction, need cause that the operator notes, so that reparation in time.
The quality control of adopting data analysis unit 44 to improve sheet material 5 in the control module 4 of the present invention; And quality of the present invention trend made analysis and judgement; Help checking erroneous ideas at the outset; Help equipment among the present invention is safeguarded, maintained, move, process high-quality product with the high-quality that reaches equipment.
Technical process of the present invention is as shown in Figure 2; At first sheet material 5 is placed on the feed arrangement 1 (being platform), after confirming correct position, sheet material 5 is locked; This feed arrangement 1 is advanced in sealing chamber 21 then, just begins the feeding first time of sheet material 5.In the time of feeding, dust exhaust apparatus 3 starts, the beginning dust suction.
Cutting machine 23 actions this moment in sheet material 5 feedings, realize the cutting first time to sheet material 5.When sheet material 5 feedings put in place, stop cutting.The sheet material 5 that will cut is for the first time once more fixed, and starts cutting machine 22 then, and cutting machine 22 edges are cut vertical direction with the first time and moved, and in moving process, sheet material 5 is carried out the cutting second time.
In the cutting twice process, detecting unit 43 all detects, and the result is sent to data analysis unit 44, exports or reports to the police.
After sheet material 5 was accomplished cutting, cutting machine 22 was return original position.Feed arrangement 1 is also return original position then, and the sheet material 5 that is placed on the feed arrangement 1 also seals chamber 21 along with withdrawing from.The sheet material 5 that withdraws from sealing chamber 21 has been the sheet material 5 that cutting finishes.After this as required, cutting or the present invention out of service of a beginning new round.
In sum; More than being merely preferred embodiment of the present invention, is not to be used to limit protection scope of the present invention, therefore; All any modifications of within spirit of the present invention and principle, being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (5)

1. automatic diced system of closed sheet material is characterized in that: comprise feed arrangement (1), sealing cutter sweep (2), dust exhaust apparatus (3) and control module (4),
Said feed arrangement (1) is transported to said sealing cutter sweep (2) according to the instruction of said control module (4) with sheet material (5);
Said sealing cutter sweep (2) according to the instruction of said control module (4), cuts said sheet material (5) under closed state;
Said dust exhaust apparatus (3) carries out in the cutting process said sheet material (5) at said sealing cutter sweep (2), according to the instruction of said control module (4), draws the dust that produces in the said cutting process;
Said control module (4) is sent instruction to said feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) action, controls said feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) action; Said control module (4) comprises sequential control unit (41), position control unit (42), detecting unit (43) and data analysis unit (44), wherein:
Said sequential control unit (41) sends instruction according to the technical process of cutting to said feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) order, controls said feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) and moves respectively;
The movement parts situation that puts in place in each technical process of said position control unit (42) monitoring cutting, and send location parameter to said sequential control unit (41);
Said detecting unit (43) detects the accurate values of said sheet material (5) cutting, and the numerical value that detects is sent to said data analysis unit (44);
Said data analysis unit (44) receives the numerical value that said detecting unit (43) sends, and analyzes, and analysis result is exported.
2. the automatic diced system of closed sheet material as claimed in claim 1 is characterized in that: said feed arrangement (1) is for being used to load movably platform of said sheet material (5).
3. the automatic diced system of closed sheet material as claimed in claim 2; It is characterized in that: said sealing cutter sweep (2) comprises sealing chamber (21) and is arranged on the two groups of cutting machines (22,23) arranged in a crossed manner that are used to cut said sheet material (5) in the said sealing chamber (21), said two groups of cutting machines (22,23) respectively with said sheet material (5) vertically, the lateral attitude is corresponding and can relatively move.
4. the automatic diced system of closed sheet material as claimed in claim 3 is characterized in that: said dust exhaust apparatus (3) is arranged on said sealing cutter sweep (2) two ends accordingly with said feed arrangement (1) position.
5. the automatic diced system of closed sheet material as claimed in claim 1 is characterized in that: said data analysis unit (44) comprises single-piece subelement (441), the subelement that adds up (442), demonstration subelement (443) and warning subelement (444), wherein:
Said single-piece subelement (441) receives the numerical value that said detecting unit (43) sends, and compares with preset parameter, and the qualified situation of single-piece production is made judgement, and this judged result is sent to said demonstration subelement (443);
The said subelement that adds up (442) receives the numerical value that said detecting unit (43) sends; Match adds up after the storage; Compare with preset parameter, cutting technique quality trend is made judgement, and this judged result is sent to said demonstration subelement (443);
Said demonstration subelement (443) receives the judged result that said single-piece subelement (441) and the said subelement that adds up (442) send, and shows;
Said warning subelement (444) receives the numerical value that said detecting unit (43) sends, and compares with preset parameter, when this numerical value exceeds this preset parameter tolerance band, reports to the police.
CN2009102417920A 2009-12-09 2009-12-09 Closed automatic plate cutting system Active CN102092085B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2009102417920A CN102092085B (en) 2009-12-09 2009-12-09 Closed automatic plate cutting system

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CN102092085B true CN102092085B (en) 2012-07-04

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627395B (en) * 2012-04-24 2015-05-20 上海维宏电子科技股份有限公司 Method for implementing automatic processing of glass cutting in pipeline system
CN103056962A (en) * 2012-12-25 2013-04-24 张家港保税区多元机械设备制造有限公司 Stationary longitudinal cutting machine
CN105035751A (en) * 2015-07-28 2015-11-11 北新集团建材股份有限公司 Slat machine
CN112025948A (en) * 2020-09-11 2020-12-04 安徽黎搏装饰工程有限公司 Positioning device for cutting prefabricated composite wallboard

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1657258A (en) * 2005-02-04 2005-08-24 淄博德惠来装饰瓷板有限公司 Method and device for cutting fiber ceramic board
CN201023251Y (en) * 2007-02-01 2008-02-20 上海众思电子设备有限公司 Cutting device
CN101224460A (en) * 2008-01-30 2008-07-23 权岚 Mobile flame cutting steels dedusting device
CN201261228Y (en) * 2008-09-05 2009-06-24 谢先彪 Dust absorption cutting machine
CN101579887A (en) * 2009-06-17 2009-11-18 江苏高淳陶瓷股份有限公司 Honeycomb ceramic dry green body dual-blade cutting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657258A (en) * 2005-02-04 2005-08-24 淄博德惠来装饰瓷板有限公司 Method and device for cutting fiber ceramic board
CN201023251Y (en) * 2007-02-01 2008-02-20 上海众思电子设备有限公司 Cutting device
CN101224460A (en) * 2008-01-30 2008-07-23 权岚 Mobile flame cutting steels dedusting device
CN201261228Y (en) * 2008-09-05 2009-06-24 谢先彪 Dust absorption cutting machine
CN101579887A (en) * 2009-06-17 2009-11-18 江苏高淳陶瓷股份有限公司 Honeycomb ceramic dry green body dual-blade cutting machine

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SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20110615

Assignee: GUCHENG BEIXIN BUILDING MATERIAL CO., LTD.

Assignor: Beijing New Building Materials Public Limited Company

Contract record no.: 2014110000002

Denomination of invention: Closed automatic plate cutting system

Granted publication date: 20120704

License type: Exclusive License

Record date: 20140110

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model