CN102092085A - Closed automatic plate cutting system - Google Patents

Closed automatic plate cutting system Download PDF

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Publication number
CN102092085A
CN102092085A CN2009102417920A CN200910241792A CN102092085A CN 102092085 A CN102092085 A CN 102092085A CN 2009102417920 A CN2009102417920 A CN 2009102417920A CN 200910241792 A CN200910241792 A CN 200910241792A CN 102092085 A CN102092085 A CN 102092085A
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China
Prior art keywords
sheet material
subelement
cutting
cutter sweep
feed arrangement
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CN2009102417920A
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CN102092085B (en
Inventor
许刚
周桓
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Beijing New Building Material Group Co Ltd
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Beijing New Building Material Group Co Ltd
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Priority to CN2009102417920A priority Critical patent/CN102092085B/en
Publication of CN102092085A publication Critical patent/CN102092085A/en
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Abstract

The invention provides a closed automatic plate cutting system which comprises a feeding device, a closed cutting device, a dust collector and a control module, wherein the feeding device conveys a plate to the closed cutting device according to the instruction of the control module; the closed cutting device cuts the plate in a closed state according to the instruction of the control module; the dust collector collects dust generated when the closed cutting device cuts the plate according to the instruction of the control module; and the control module sends instructions to the feeding device, the closed cutting device and the dust collector to control the feeding device, the closed cutting device and the dust collector to act. The closed automatic plate cutting system realizes automatic feeding, automatic cutting and automatic dust collection by adopting the feeding device, the closed cutting device, the dust collector and the control module, also realizes an automatic and high-precision cutting process of plates and protects the environment.

Description

The automatic diced system of a kind of closed sheet material
Technical field
The present invention relates to the automatic diced system of a kind of closed sheet material.
Background technology
At present, manually-operated is all adopted in the cutting of plasterboard, and this plasterboard is carried out laterally, vertically cuts, to meet the requirements of stock board.This cutting mode precision is relatively poor, is difficult to satisfy modern requirements for high precision, usually causes influencing construction quality and progress because of low excessively, the interchangeability difference of accuracy class, and causes waste.In addition, this cutting mode inefficiency can't adapt to the batch process demand.At last, the also very not environmental protection of this cutting mode, the dust that produces during cutting is difficult to handle, and environment and personnel are caused very big infringement, and enterprise and operator are caused the person and economic loss, usually is difficult to retrieve.
Summary of the invention
The technical problem to be solved in the present invention provides the automatic diced system of closed sheet material of a kind of precision height, automaticity height and environmental protection.
In order to address the above problem, the invention provides the automatic diced system of a kind of closed sheet material, comprising: feed arrangement, sealing cutter sweep, dust exhaust apparatus and control module,
Described feed arrangement is transported to described sealing cutter sweep according to the instruction of described control module with sheet material;
Described sealing cutter sweep according to the instruction of described control module, cuts described sheet material under closed state;
Described dust exhaust apparatus carries out in the cutting process described sheet material at described sealing cutter sweep, according to the instruction of described control module, draws the dust that produces in the described cutting process;
Described control module sends instruction to described feed arrangement, sealing cutter sweep and dust exhaust apparatus action, controls described feed arrangement, sealing cutter sweep and dust exhaust apparatus action.
Further, described feed arrangement is for being used to load movably platform of described sheet material.
Further, described sealing cutter sweep comprises sealing chamber and be arranged on two groups of cutting machines arranged in a crossed manner that described sheet material is cut in indoor being used to of described enclosed cavity, and described two groups of cutting machines are vertical with described sheet material respectively, the lateral attitude is corresponding and can relatively move.
Further, described dust exhaust apparatus and described feed arrangement position are arranged on described sealing cutter sweep two ends accordingly.
Further, described control module comprises sequential control unit, position control unit, detecting unit and data analysis unit, wherein:
Described sequential control unit sends instruction according to the technical process of cutting in proper order to described feed arrangement, sealing cutter sweep and dust exhaust apparatus, controls described feed arrangement, sealing cutter sweep and dust exhaust apparatus and moves respectively;
The movement parts situation that puts in place in each technical process of described position control unit monitoring cutting, and send location parameter to described sequential control unit;
Described detecting unit detects the accurate values of described sheet material cutting, and the numerical value that detects is sent to described data analysis unit;
Described data analysis unit receives the numerical value that described detecting unit sends, and analyzes, and analysis result is exported.
Further, described data analysis unit comprises the single-piece subelement, the subelement that adds up, show subelement and warning subelement, wherein:
Described single-piece subelement receives the numerical value that described detecting unit sends, and compares with preset parameter, the qualified situation of single-piece production is judged, and this judged result is sent to described demonstration subelement;
The described subelement that adds up receives the numerical value that described detecting unit sends, and the match that adds up after the storage compares with preset parameter, cutting technique quality trend is judged, and this judged result is sent to described demonstration subelement;
Described demonstration subelement receives the judged result that described single-piece subelement and the described subelement that adds up send, and shows;
Described warning subelement receives the numerical value that described detecting unit sends, and compares with preset parameter, reports to the police when this numerical value exceeds this preset parameter tolerance band.
The present invention has following advantage:
1, the present invention adopts feed arrangement, sealing cutter sweep, dust exhaust apparatus and control module, realizes auto-feed, cutting automatically, sealing dust suction, has realized automation, high accuracy and the environmental protection of sheet material cutting process.
2, the present invention adopts two groups of cutting machines arranged in a crossed manner that sheet material is carried out the cutting of both direction, and the automaticity height can be efficiently, accurately with the sheet material cutting forming.
3, adopt data analysis unit in the control module of the present invention, improved the quality control of sheet material, quality trend of the present invention has been made analysis and judgement, helped checking erroneous ideas at the outset, help equipment is safeguarded, maintained, move, process high-quality product with the high-quality that reaches equipment.
Description of drawings
Below in conjunction with accompanying drawing embodiments of the present invention are described further:
Fig. 1 shows the automatic diced system structural representation of a kind of closed sheet material of the present invention;
Fig. 2 shows the automatic diced system technical process of a kind of closed sheet material of the present invention schematic diagram;
Fig. 3 shows control module structural representation in the automatic diced system of a kind of closed sheet material of the present invention.
The specific embodiment
As shown in Figure 1, the present invention includes: feed arrangement 1, sealing cutter sweep 2, dust exhaust apparatus 3 and control module 4, wherein:
Feed arrangement 1 is transported to sealing cutter sweep 2 according to the instruction of control module 4 with sheet material 5;
Sealing cutter sweep 2 according to the instruction of control module 4, cuts sheet material 5 under closed state;
Dust exhaust apparatus 3 carries out in the cutting process at 2 pairs of sheet materials of sealing cutter sweep 5, according to the instruction of control module 4, draws the dust that produces in the cutting process;
Control module 4 sends instruction to feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 actions, control feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 actions.
The present invention adopts feed arrangement 1, sealing cutter sweep 2, dust exhaust apparatus 3 and control module 4, realizes auto-feed, cutting automatically, sealing dust suction, has realized automation, high accuracy and the environmental protection of sheet material 5 cutting process.
Among the present invention, feed arrangement 1 is for being used for movably platform of loading plate 5.This platform is a support body, and upper surface is the plane, the convenient sheet material 5 of placing.Upper surface is provided with travel switch, is in place on feed arrangement 1 to guarantee sheet material 5.This platform bottom is that chain drags, and is provided with track, to determine the feeding route of feed arrangement 1.
Among the present invention, sealing cutter sweep 2 comprise sealing chamber 21 and be arranged in the sealing chamber 21 22,23, the two groups of cutting machines 22,23 of two groups of cutting machines arranged in a crossed manner that are used for cuts sheet material 5 respectively with sheet material 5 vertically, the lateral attitude is corresponding and can relatively move.
Cutting machine 22,23 is rotation TURP cutting mill among the present invention, lays respectively at sealing chamber 21 supply port parallel positions and supply port one side.Every group of cutting machine 22,23 quantity are set as required, are generally the 1-5 platform, all cutting machine concurrently-actings in a group.
The cutting machine 23 that be arranged in parallel with supply port is realized the once cutting of sheet material 5 in sheet material 5 feedings, the cutting machine 22 that is arranged on supply port one side is finished when once cutting at sheet material 5, moves, and sheet material 5 is carried out secondary cut.The cutting twice direction is vertical, and cutting position preestablishes.
The present invention adopts 22,23 pairs of sheet materials 5 of two groups of cutting machines arranged in a crossed manner to carry out the cutting of both direction, and the automaticity height can be efficiently, accurately with sheet material 5 cutting formings.
Among the present invention, dust exhaust apparatus 3 is arranged on sealing cutter sweep 2 two ends accordingly with feed arrangement 1 position.This setup makes things convenient for dust exhaust apparatus 3 effectively to draw the dust that produces in sheet material 5 cutting process, avoids dust to leak from supply port, and environment is polluted.
Dust exhaust apparatus 3 comprises blower fan 31 and dust chamber 32, and blower fan 31 suction inlets communicate with sealing chamber 21, when blower fan 31 carries out work, produces negative pressure in sealing chamber 21, so that the dust in the sealing chamber 21 is taken in the dust chamber 32.Dust chamber 32 needs periodic cleaning, with prevent because of dust chamber 32 insufficient spaces cause can't dust suction situation.
As shown in Figure 3, among the present invention, control module 4 comprises sequential control unit 41, position control unit 42, detecting unit 43 and data analysis unit 44, wherein:
Sequential control unit 41 sends instruction according to the technical process of cutting to feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 orders, and control feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 move respectively;
The movement parts situation that puts in place in each technical process of position control unit 42 monitoring cutting, and send location parameters to sequential control unit 41;
Detecting unit 43 detects the accurate values of sheet material 5 cuttings, and the numerical value that detects is sent to data analysis unit 44;
Data analysis unit 44 receives the numerical value that detecting unit 43 sends, and analyzes, and analysis result is exported.
Sequential control unit 41 comprises single-chip microcomputer, according to the technical process order, preestablishes, and feed arrangement 1, sealing cutter sweep 2 and dust exhaust apparatus 3 are controlled.Position control unit 42 comprises a plurality of travel switches, and whether each action in sheet material 5 cutting process is put in place judges, and sends to sequential control unit 41, correct to guarantee each action.
Sequential control unit 41 and position control unit 42 have guaranteed sheet material 5 process automations, have guaranteed the precision of processing simultaneously.Detecting unit 43 and data analysis unit 44 can improve intelligent level of the present invention, for running status of the present invention and future trend, make real-time monitoring, and can farthest realize man-machine interaction, cause producing unforeseen situation because taking the sealing cutting to avoid.
Among the present invention, data analysis unit 44 comprises single-piece subelement 441, the subelement 442 that adds up, show subelement 443 and warning subelement 444, wherein:
Single-piece subelement 441 receives the numerical value that detecting unit 43 sends, and compares with preset parameter, the qualified situation of single-piece production is judged, and this judged result sent to show subelement 443;
The subelement 442 that adds up receives the numerical value that detecting unit 43 sends, and the match that adds up after the storage compares with preset parameter, cutting technique quality trend is judged, and this judged result is sent to demonstration subelement 443;
Show the judged result that subelement 443 receives single-piece subelement 441 and the subelement 442 that adds up sends, show;
Warning subelement 444 receives the numerical value that detecting unit 43 sends, and compares with preset parameter, reports to the police when this numerical value exceeds this preset parameter tolerance band.
441 pairs of sheet materials of single-piece subelement, 5 single-piece production processes are monitored the line output of going forward side by side.Two groups of data have been set in advance in the single-piece subelement 441, data and this two groups of data that detecting unit 43 is sent compare, which zone the production of seeing this single-piece sheet material 5 drops on, and just can draw judged result, comprises qualified, qualified substantially and defective three kinds of states.
The subelement 442 that adds up is stored the numerical value that detecting unit 43 sends, and all numerical value are carried out match, if the result is linear, that devices illustrated is in the normal wear state, if the result is non-linear, then devices illustrated is in heel and toe wear.In addition, to control within the specific limits, just delay the wear process of equipment,, equipment be carried out maintaining in good time overhaul and replacing are set, to guarantee the precision of product according to linear change for the slope of linear line.
Show that subelement 443 comprises display, show the result that the single-piece subelement 441 and the subelement 442 that adds up transport, make things convenient for man-machine interaction.
Warning subelement 444 comprises alarm, reports to the police with sound.Preestablish numerical value in the warning subelement 444, the numerical value that sends when detecting unit 43 exceeds the scope that this preestablishes numerical value, and the subelement 444 of then reporting to the police is reported to the police.At this moment, the cutting of sheet material 5 has seriously exceeded the error range that normal cutting institute should occur, and the equipment that can be understood as among the present invention is in unusual and malfunction, need cause that the operator notes, so that reparation in time.
The quality control of adopting data analysis unit 44 to improve sheet material 5 in the control module 4 of the present invention, and quality of the present invention trend made analysis and judgement, help checking erroneous ideas at the outset, help equipment among the present invention is safeguarded, maintained, move, process high-quality product with the high-quality that reaches equipment.
Technical process of the present invention as shown in Figure 2, at first sheet material 5 is placed on the feed arrangement 1 (being platform), after determining correct position, sheet material 5 is locked, this feed arrangement 1 is advanced in sealing chamber 21 then, just begins the feeding first time of sheet material 5.In the time of feeding, dust exhaust apparatus 3 starts, the beginning dust suction.
Cutting machine 23 actions this moment in sheet material 5 feedings, realize the cutting first time to sheet material 5.When sheet material 5 feedings put in place, stop cutting.The sheet material 5 that will cut is for the first time fixed once more, starts cutting machine 22 then, and cutting machine 22 moves along cutting vertical direction with the first time, in moving process sheet material 5 is carried out the cutting second time.
In the cutting twice process, detecting unit 43 all detects, and the result is sent to data analysis unit 44, exports or reports to the police.
After sheet material 5 was finished cutting, cutting machine 22 was return original position.Feed arrangement 1 is also return original position then, and the sheet material 5 that is placed on the feed arrangement 1 also seals chamber 21 along with withdrawing from.The sheet material 5 that withdraws from sealing chamber 21 has been the sheet material 5 that cutting finishes.After this as required, cutting or the present invention out of service of a beginning new round.
In sum; being preferred embodiment of the present invention only below, is not to be used to limit protection scope of the present invention, therefore; all any modifications of being done within the spirit and principles in the present invention, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. automatic diced system of closed sheet material is characterized in that: comprise feed arrangement (1), sealing cutter sweep (2), dust exhaust apparatus (3) and control module (4),
Described feed arrangement (1) is transported to described sealing cutter sweep (2) according to the instruction of described control module (4) with sheet material (5);
Described sealing cutter sweep (2) according to the instruction of described control module (4), cuts described sheet material (5) under closed state;
Described dust exhaust apparatus (3) carries out in the cutting process described sheet material (5) at described sealing cutter sweep (2), according to the instruction of described control mould (4) piece, draws the dust that produces in the described cutting process;
Described control module (4) sends instruction to described feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) action, controls described feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) action.
2. the automatic diced system of closed sheet material as claimed in claim 1 is characterized in that: described feed arrangement (1) is for being used to load movably platform of described sheet material (5).
3. the automatic diced system of closed sheet material as claimed in claim 2, it is characterized in that: described sealing cutter sweep (2) comprises sealing chamber (21) and is arranged on two groups of cutting machines (22,23) arranged in a crossed manner that are used to cut described sheet material (5) in the described sealing chamber (21), described two groups of cutting machines (22,23) respectively with described sheet material (5) vertically, the lateral attitude is corresponding and can relatively move.
4. the automatic diced system of closed sheet material as claimed in claim 3 is characterized in that: described dust exhaust apparatus (3) is arranged on described sealing cutter sweep (2) two ends accordingly with described feed arrangement (1) position.
5. the automatic diced system of closed sheet material as claimed in claim 4 is characterized in that: described control module (4) comprises sequential control unit (41), position control unit (42), detecting unit (43) and data analysis unit (44), wherein:
Described sequential control unit (41) sends instruction according to the technical process of cutting to described feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) order, controls described feed arrangement (1), sealing cutter sweep (2) and dust exhaust apparatus (3) and moves respectively;
The movement parts situation that puts in place in each technical process of described position control unit (42) monitoring cutting, and send location parameter to described sequential control unit (1);
Described detecting unit (43) detects the accurate values of described sheet material (5) cutting, and the numerical value that detects is sent to described data analysis unit (44);
Described data analysis unit (44) receives the numerical value that described detecting unit (43) sends, and analyzes, and analysis result is exported.
6. the automatic diced system of closed sheet material as claimed in claim 5 is characterized in that: described data analysis unit (44) comprises single-piece subelement (441), the subelement that adds up (442), demonstration subelement (443) and warning subelement (444), wherein:
Described single-piece subelement (441) receives the numerical value that described detecting unit (43) sends, and compares with preset parameter, the qualified situation of single-piece production is judged, and this judged result is sent to described demonstration subelement (443);
The described subelement that adds up (442) receives the numerical value that described detecting unit (43) sends, match adds up after the storage, compare with preset parameter, cutting technique quality trend is judged, and this judged result is sent to described demonstration subelement (443);
Described demonstration subelement (443) receives the judged result that described single-piece subelement (441) and the described subelement that adds up (442) send, and shows;
Described warning subelement (444) receives the numerical value that described detecting unit (43) sends, and compares with preset parameter, reports to the police when this numerical value exceeds this preset parameter tolerance band.
CN2009102417920A 2009-12-09 2009-12-09 Closed automatic plate cutting system Active CN102092085B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2009102417920A CN102092085B (en) 2009-12-09 2009-12-09 Closed automatic plate cutting system

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CN102092085B CN102092085B (en) 2012-07-04

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627395A (en) * 2012-04-24 2012-08-08 上海维宏电子科技股份有限公司 Method for implementing automatic processing of glass cutting in pipeline system
CN103056962A (en) * 2012-12-25 2013-04-24 张家港保税区多元机械设备制造有限公司 Stationary longitudinal cutting machine
CN105035751A (en) * 2015-07-28 2015-11-11 北新集团建材股份有限公司 Slat machine
CN112025948A (en) * 2020-09-11 2020-12-04 安徽黎搏装饰工程有限公司 Positioning device for cutting prefabricated composite wallboard

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1657258B (en) * 2005-02-04 2011-08-17 山东德惠来装饰瓷板有限公司 Method and device for cutting fiber ceramic board
CN201023251Y (en) * 2007-02-01 2008-02-20 上海众思电子设备有限公司 Cutting device
CN101224460A (en) * 2008-01-30 2008-07-23 权岚 Mobile flame cutting steels dedusting device
CN201261228Y (en) * 2008-09-05 2009-06-24 谢先彪 Dust absorption cutting machine
CN101579887B (en) * 2009-06-17 2011-09-07 江苏高淳陶瓷股份有限公司 Honeycomb ceramic dry green body dual-blade cutting machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627395A (en) * 2012-04-24 2012-08-08 上海维宏电子科技股份有限公司 Method for implementing automatic processing of glass cutting in pipeline system
CN102627395B (en) * 2012-04-24 2015-05-20 上海维宏电子科技股份有限公司 Method for implementing automatic processing of glass cutting in pipeline system
CN103056962A (en) * 2012-12-25 2013-04-24 张家港保税区多元机械设备制造有限公司 Stationary longitudinal cutting machine
CN105035751A (en) * 2015-07-28 2015-11-11 北新集团建材股份有限公司 Slat machine
CN112025948A (en) * 2020-09-11 2020-12-04 安徽黎搏装饰工程有限公司 Positioning device for cutting prefabricated composite wallboard

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Application publication date: 20110615

Assignee: GUCHENG BEIXIN BUILDING MATERIAL CO., LTD.

Assignor: Beijing New Building Materials Public Limited Company

Contract record no.: 2014110000002

Denomination of invention: Closed automatic plate cutting system

Granted publication date: 20120704

License type: Exclusive License

Record date: 20140110

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