CN102085871B - Bogie truck examination and repair system and repair method - Google Patents
Bogie truck examination and repair system and repair method Download PDFInfo
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- CN102085871B CN102085871B CN201010611590.3A CN201010611590A CN102085871B CN 102085871 B CN102085871 B CN 102085871B CN 201010611590 A CN201010611590 A CN 201010611590A CN 102085871 B CN102085871 B CN 102085871B
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Abstract
The invention discloses a kind of bogie truck examination and repair system and repair method.This examination and repair system comprises: the independent bogie truck arranged decomposes line, bolster side frame repair line, crossbar repair line, adapter repair line, Inspection and Repair of Brake Beams line and bogie truck completion assigned line, wherein: described bogie truck decomposes line, for disassembling bogie truck, obtain bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly, and by manipulator, each assembly is sent to corresponding repair line; Described bogie truck completion assigned line, for assembling bolster side frame assembly, crossbar assembly, bearing saddle assembly and the brake beam assembly after maintenance, obtains the bogie truck after overhauling; Described bolster side frame repair line, crossbar repair line, adapter repair line and Inspection and Repair of Brake Beams line are automatic transmission conveyor line.Technical solution of the present invention can realize overhauling bogie truck, effectively can improve overhaul efficiency and the repair quality of bogie truck.
Description
Technical field
The present invention relates to bogie truck service technique, particularly relate to a kind of bogie truck examination and repair system and repair method.
Background technology
Bogie truck is the critical component of railway truck, for guaranteeing the safety that railway truck runs, needs to overhaul bogie truck, and the quality of bogie truck repair quality, directly affect dynamic performance and the riding quality of railway truck.
During bogie truck maintenance, need bogie truck to disassemble, and each parts after disassembling are overhauled, wherein, after bogie truck is disassembled, comprise the primary clusterings such as bolster side frame, crossbar, brake beam and adapter, the maintenance of bogie truck is also mainly to the maintenance of above-mentioned each assembly.At present, bogie truck maintenance process is as follows: first, is disassembled by bogie truck, obtains bolster side frame assembly, crossbar assembly, brake beam assembly and bearing saddle assembly, and other accessory; Then, each assembly overhead traveling crane is hung corresponding maintenance station to overhaul, because each assembly can have multinomial overhauling project usually, each overhauling project all has and overhauls station accordingly, and this maintenance station is generally scattering device, after an overhauling project of assembly, need to utilize overhead traveling crane to be suspended to other maintenance station and overhaul; In addition, because the overhauling project of each assembly may be identical, part maintenance station shares, and needs to utilize overhead traveling crane to change frequently between each maintenance station during assembly maintenance.
Such as, crossbar assembly maintenance process is wherein as follows: first, carries out impeller blasting, wet method flaw detection to it; Then, by overhead traveling crane, its handling is overhauled station to platform, and coordinate detection ruler or sample bar etc. to carry out manual inspection; Secondly, then by overhead traveling crane, its handling is repaiied steelframe station to repair welding and mill, repair welding is carried out to it and mill is repaiied; Finally, utilize overhead traveling crane by its again handling to platform maintenance station, coordinate detection ruler to recheck, and, after repair welding or mill are repaiied, when needing adjusting, also need to utilize overhead traveling crane by its handling to adjusting station, utilize adjusting compression machine to carry out adjusting.Similarly, also need during the maintenance of other assembly between each station, utilize overhead traveling crane to carry out the conversion of handling frequently, can find out, during existing bogie truck maintenance, the dispersion of maintenance station, each assembly relies on overhead traveling crane handling between each maintenance station, conversion, to realize the maintenance to each assembly.
To sum up, during existing bogie truck maintenance, each check man's bit comparison dispersion, assembly needs to utilize overhead traveling crane to carry out frequent handling conversion when each station maintenance, and repair process is chaotic, causes the overhaul efficiency of bogie truck lower; And, when each assembly overhauls, because each station disperses, very easily produce detection leakage phenomenon because of service personnel error, thus effectively cannot ensure repair quality.
Summary of the invention
The invention provides a kind of bogie truck examination and repair system and repair method, effectively can overcome existing bogie truck maintenance Problems existing, effectively can improve repair quality and the overhaul efficiency of bogie truck.
The invention provides a kind of bogie truck examination and repair system, comprising: the independent bogie truck arranged decomposes line, bolster side frame repair line, crossbar repair line, adapter repair line, Inspection and Repair of Brake Beams line and bogie truck completion assigned line, wherein:
Described bogie truck decomposes line, for disassembling bogie truck, obtaining bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly, and by manipulator, each assembly being sent to corresponding repair line;
Bolster side frame repair line, for overhauling the bolster side frame sent, and is sent to bogie truck completion assigned line;
Crossbar repair line, for overhauling the crossbar assembly sent, and is sent to bogie truck completion assigned line;
Adapter repair line, for overhauling the bearing saddle assembly sent, and is sent to bogie truck completion assigned line;
Inspection and Repair of Brake Beams line, for overhauling the brake beam assembly sent, and is sent to bogie truck completion assigned line;
Bogie truck completion assigned line, for assembling bolster side frame assembly, crossbar assembly, bearing saddle assembly and the brake beam assembly after maintenance, obtains the bogie truck after overhauling;
Described bolster side frame repair line, crossbar repair line, adapter repair line and Inspection and Repair of Brake Beams line are automatic transmission conveyor line.
In above-mentioned bogie truck examination and repair system, described bolster side frame repair line comprises:
Bolster side frame wet method defectoscope, bolster side frame spray drying device and the bolster repair assembly line be oppositely arranged and side frame repair assembly line;
Described bolster repair assembly line and side frame repair assembly line all adopt roller thick stick automatic transmission system to carry out workpiece transfer.
In above-mentioned bogie truck examination and repair system, described crossbar repair line comprises:
Roller thick stick automatic transmission system, for carrying out automatic transmission to workpiece;
Described roller thick stick automatic transmission system is provided with crossbar automatic detecting machine, and the front end of described roller thick stick automatic transmission system is provided with crossbar wet method defectoscope, the opposite, rear end of described roller thick stick automatic transmission system is provided with spray drying device.
In above-mentioned bogie truck examination and repair system, described Inspection and Repair of Brake Beams line comprises:
Roller thick stick automatic transmission system, for carrying out automatic transmission to workpiece;
Described roller thick stick automatic transmission system is provided with automatic detector for braking beam, pillar lining moves back press, snubber chain clamp pressing machine, and the front end of described roller thick stick automatic transmission system is provided with brake beam wet method defectoscope.
In above-mentioned bogie truck examination and repair system, described adapter repair line comprises:
Automatic transmission system, described automatic transmission system is provided with adapter automatic detecting machine, adapter processes production miller, adapter sprays paint drying unit.
In above-mentioned bogie truck examination and repair system, described bogie truck completion assigned line comprises:
Cross-braced device assembling station, normotopia detect station, foundation brake rigging assembling station and bogie truck completion station, and are carried out the transmission of workpiece between each station by manipulator.
The invention provides a kind of bogie truck repair method, comprising:
Decompose line at bogie truck, bogie truck is disassembled and obtains bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly;
Utilize manipulator described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly to be sent to respectively independent bolster side frame repair line, crossbar repair line, adapter repair line and the Inspection and Repair of Brake Beams line arranged to overhaul;
Bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly after maintenance is sent to bogie truck completion assigned line to assemble, obtains the bogie truck after overhauling.
In above-mentioned bogie truck repair method, before described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly are sent to repair line, also comprise:
Impeller blasting process is carried out to described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly.
In above-mentioned bogie truck repair method, described bolster side frame repair line comprises: bolster side frame wet method defectoscope, bolster side frame spray drying device and the bolster repair assembly line be oppositely arranged and side frame repair assembly line; Described bolster repair assembly line and side frame repair assembly line all adopt roller thick stick automatic transmission system to carry out workpiece transfer.
In above-mentioned bogie truck repair method, described bogie truck completion assigned line comprises: cross-braced device assembling station, normotopia detect station, foundation brake rigging assembling station and bogie truck completion station, and are carried out the transmission of workpiece between each station by manipulator.
Bogie truck examination and repair system provided by the invention and repair method, by each repair line is independently arranged to line, each repair line station is made to be arranged on a conveyor line, thus maintenance can be completed on a conveyor line when each assembly is overhauled, the maintenance station of each assembly is concentrated, and do not need overhead traveling crane overhead hoist transport between each maintenance station, effectively can improve overhaul efficiency and the repair quality of bogie truck.
Accompanying drawing explanation
Fig. 1 is the structural representation of bogie truck examination and repair system embodiment of the present invention;
Fig. 2 is the schematic flow sheet of bogie truck repair method embodiment of the present invention.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
During in view of existing bogie truck maintenance, each maintenance station disperses, repair process is chaotic and cause overhaul efficiency low, repair quality cannot guaranteed problem, contriver provides a kind of bogie truck examination and repair system and repair method, during each assembly maintenance, overhaul on the independent conveyor line arranged respectively, can not need when assembly is transmitted to utilize overhead traveling crane to carry out handling, and the independent conveyor line maintenance arranged can configure automation repair apparatus, effectively can improve overhaul efficiency and the repair quality of bogie truck.
Fig. 1 is the structural representation of bogie truck examination and repair system embodiment of the present invention.As shown in Figure 1, the present embodiment bogie truck examination and repair system comprises: bogie truck decomposes line, bolster side frame repair line, crossbar repair line, adapter repair line, Inspection and Repair of Brake Beams line and bogie truck completion assigned line, this bogie truck decomposes line, bolster side frame repair line, crossbar repair line, adapter repair line, Inspection and Repair of Brake Beams line and bogie truck completion assigned line are all automatic transmission conveyor lines, and be independently arranged to line, wherein, bogie truck decomposes line and is used for disassembling bogie truck, to obtain bolster side frame assembly, crossbar assembly, bearing saddle assembly, brake beam assembly and other assembly, and by manipulator, each assembly is sent to corresponding repair line, bolster side frame repair line is used for overhauling the bolster side frame that manipulator sends, and is sent to bogie truck completion assigned line, crossbar repair line is used for overhauling the crossbar assembly sent, and is sent to bogie truck completion assigned line, adapter repair line is used for overhauling the bearing saddle assembly sent, and is sent to bogie truck completion assigned line, Inspection and Repair of Brake Beams line is used for overhauling the brake beam assembly sent, and is sent to bogie truck completion assigned line, bogie truck completion assigned line is used for bolster side frame assembly, crossbar assembly, bearing saddle assembly, brake beam assembly and other assembly after to maintenance and assembles, to obtain the bogie truck after overhauling.In the present embodiment, by independently arranging each repair line, can overhaul on each conveyor line arranged when assembly is overhauled, the repair process of each assembly is smooth and easy, and overhaul efficiency is higher; Because the maintenance of each assembly is all carried out on a conveyor line, effectively can avoid overhauling station dispersion and the detection leakage phenomenon that causes, effectively can ensure the repair quality of bogie truck.
In the present embodiment, as shown in Figure 1, decompose between line and each repair line at bogie truck and also can be provided with separately impeller blasting line, impeller blasting process is carried out for each assembly after disassembling, by arranging separately impeller blasting line, the impeller blasting process of each assembly can be carried out on one wire, effectively can improve the efficiency of impeller blasting process; Meanwhile, the axle assembly that bogie truck obtains after decomposing, also can be provided with separately axle assembly repair line, and axle assembly repair line also can be automatic transmission conveyor line, to improve the overhaul efficiency of axle assembly; In addition, other accessory after disassembling for bogie truck, also can arrange separately an accessory repair line, to overhaul each accessory on this accessory repair line, the maintenance of each accessory is concentrated, and is conducive to the maintenance of accessory and avoids the loss of accessory.
In the present embodiment, as shown in Figure 1, bogie truck completion assigned line can comprise cross-braced device assembling station, normotopia detects station, station assembled by foundation brake rigging and bogie truck completion station, to assemble each assembly after maintenance, to test, and at the bogie truck that bogie truck completion station must assemble.
In the present embodiment, when overhauling bogie truck, decomposing line by bogie truck and bogie truck is decomposed, and each assembly after decomposing is sent to each repair line by manipulator, respectively to overhaul corresponding assembly at each repair line; Meanwhile, each repair line all can be automatic transmission conveyor line, and each assembly can complete various overhauling project on corresponding repair line, and maintenance be directly sent to afterwards bogie truck completion assigned line assemble, do not need overhead traveling crane to carry out handling in each assembly maintenance process.Respectively each repair line will be described in detail below:
(1) bogie truck decomposes line.
The present embodiment bogie truck decomposes line and adopts manipulator transport, flow system, and the resolving device such as screw bolt used on bottom center plate dismounting trigger, crossbar head bolts dismounting trigger, bolster side frame decomposition manipulator that can be equipped with for decomposing, between each resolving device, the transmission of parts is all undertaken by manipulator, thus form automatic transmission conveyor line, make the decomposable process of bogie truck smooth, decomposition efficiency is high.
Bogie truck is disassembled in process, by bolster side frame assembly, crossbar assembly, bearing saddle assembly, brake beam assembly and other assembly after disassembling, can be sent to impeller blasting line carry out impeller blasting process respectively by manipulator.Can find out, bogie truck is disassembled by adopting manipulator to transmit in process, and becomes line alone, and do not need to utilize overhead traveling crane to carry out handling, whole decomposable process is simple, smooth.
(2) impeller blasting line.
Impeller blasting line is mainly used in carrying out impeller blasting process to each assembly, in the present embodiment, may be configured with 4 ballasting rust removers, with to bolster side frame assembly, crossbar assembly, brake beam assembly, bearing saddle assembly, and other assembly after disassembling, such as lever, pull bar, dead lever fulcrum, carry out automatic impeller blasting process across beam, spring etc., the processing of rust removing to all component on bogie truck can be completed, adopt for hand cleaning relative to members in prior art, rust cleaning can be made more thorough, and rust cleaning efficiency and quality are improved.Particularly, the present embodiment impeller blasting line mainly can comprise: bolster side frame assembly airless shot blasting installation, bearing saddle assembly airless shot blasting installation, brake lever assembly descaling machine and crossbar assembly descaling machine, be described often kind of airless shot blasting installation below.
Bolster side frame assembly airless shot blasting installation, adopt stepping passing chain type automatic transmission system, upper and lower, the bolster also namely hung, side frame assembly, adopt electric block voluntarily to transmit; Be provided with two shot blast rooms and a cleaning chamber in this airless shot blasting installation system, can throw simultaneously play 4 workpiece; Two shot blast rooms can be configured with separately bullet circulating purification system, and shot blast room is imported and exported and is provided with the soft curtain sealing arrangement of multilayer between each room, and body top, room adopts the multi-layer sealed mode of labyrinth type, can eliminate bullet splash phenomena; Meanwhile, control button can be set on the control device, transmit to realize carrying out fixed point to workpiece transfer, to improve stability and the reliability of upper and lower transmission.
Bearing saddle assembly airless shot blasting installation, adopt horizontal through type chain type automatic transmission system, or horizontal through type rolling bar automatic transmission, be provided with a shot blast room in this airless shot blasting installation system, the import and export of shot blast room are provided with the soft curtain sealing arrangement of multilayer, can eliminate bullet splash phenomena; During Shot Blasting, the saddle face of adapter can position, the impeller blasting of various oad adapter can be met simultaneously; Meanwhile, because the end face of adapter, saddle face, drawing strickle guide bottom surface can not be thrown and be beaten, therefore, before operation is played in throwing, can take to add safeguard procedures and it is protected.
Brake beam assembly airless shot blasting installation, adopt stepping passing stretched wire automatic transmission system, be provided with two shot blast rooms in this airless shot blasting installation system, two shot blast rooms are configured with separately bullet circulating purification system; Shot blast room is imported and exported and is provided with the soft curtain sealing arrangement of multilayer between room, and body top, room adopts the multi-layer sealed mode of labyrinth type, to eliminate bullet splash phenomena; And brake beam assembly can adopt special hanger to hang.In addition, crossbar assembly, also can carry out Shot Blasting at this airless shot blasting installation across assemblies such as beam, lever, pull bars, and each assembly all adopts Special hanger to hang.
Spring airless shot blasting installation, adopt through type chain link automatic transmission system to carry out workpiece conveying, and adopt rolling bar mechanism to carry out workpiece rotation, the distance between roller thick stick does not need adjustment, just can meet the impeller blasting of various oad circle spring simultaneously.
(3) bolster side frame assembly repair line.
Bolster side frame assembly repair line comprises bolster side frame wet method defectoscope, bolster side frame spray drying device and bolster repair assembly line and side frame repair assembly line, wherein, the workpiece between bolster side frame wet method defectoscope, bolster side frame spray drying device is by overhead traveling crane overhead hoist transport; Bolster repair line and side frame repair line are oppositely arranged side by side, and all adopt roller thick stick automatic transmission system to carry out workpiece transfer, wherein, through the bolster of bolster side frame spray drying device and side frame respectively by overhead traveling crane overhead hoist transport to bolster repair line and side frame repair line; In addition, side frame repair line also can be provided with supporting seat welding manipulator, supporting seat group to equipment such as system for automatic marker making instrument.
It will be appreciated by persons skilled in the art that each equipment be arranged on conveyor line can be a maintenance station, to realize the maintenance of an overhauling project of assembly, such as, bolster side frame wet method defectoscope can carry out carrying out flaw detection etc. to bolster side frame.
In the present embodiment, roller thick stick automatic transmission system can be provided with general fixture, to use the assembling of dissimilar bolster, side frame, such as, when not dismantling and assembling any parts, the bolster, the side frame that turn K2 type and K6 type can be adapted to; And each maintenance station can adopt overturning tire, to carry out upset maintenance to workpiece, and there are axially 360 ° of spinfunctions; In addition, side frame flowing water repair line also can be furnished with pneumatic group of side bearer supporting seat with line and press etc. is moved back to fixture, packing press for spout wearing plate of side frame, the fastening intelligent trigger of folding head bolt, fulcrum block lining.
When bolster assembly and side frame assembly overhaul, can respectively by after bolster side frame wet method defectoscope, bolster side frame spray drying device station, automatic transmission maintenance is carried out to bolster repair assembly line and side frame conveyor line by overhead traveling crane handling, whole manufacturing line flow process is smooth and easy continuously, production tooling is advanced, complete, solve station dispersion, the technological process of production has some setbacks, and needs by overhead traveling crane handling problem between operation; Adopt supporting seat group to detect side frame support group to quality to system for automatic marker making instrument, improve efficiency, avoid human element to the impact of testing result and ensure that accuracy of detection; Because each station all have employed overturning tire, operation is horizontal to make repair welding, press-fit etc., ensure that repair quality.
(4) crossbar assembly repair line.
Crossbar assembly repair line adopts roller thick stick automatic transmission system to carry out workpiece transfer, and it has manually, automatic control function, can realize the rotation of 360 °, workpiece level direction; This repair line can be equipped with crossbar wet method defectoscope, crossbar automatic detecting machine, crossbar and brake component spray drying conveyor line etc., wherein, crossbar wet method flaw detection machine is positioned at the front end of roller thick stick automatic transmission system, crossbar and brake component spray drying line are positioned at the opposite, rear end of roller thick stick automatic transmission system, crossbar automatic detecting machine is positioned on this roller thick stick automatic transmission system, to realize overhauling crossbar.
Wherein, crossbar automatic detecting machine can detect the every size of crossbar automatically, for existing detection of platform, can effectively improve overhaul efficiency, ensure that accuracy of detection.This manufacturing line realizes the automatic transmission of inter process, and flow process is smooth and easy continuously, and production tooling is advanced, complete, flexible to operation.
(5) brake beam assembly repair line.
Brake beam assembly repair line adopts roller thick stick automatic transmission system to carry out workpiece transfer, and it has manually, automatic control function, can realize the rotation of 360 °, workpiece level direction, this maintenance is first gone up and can be equipped with brake beam wet method defectoscope, automatic detector for braking beam, pillar lining moves back press, slide block abrasion cover riveting installation, brake head moves back press, brake beam strut clip pressing machine, snubber chain clamp pressing machine, the equipment such as numerical control lacerating machine, wherein, brake beam wet method flaw detection machine is positioned at the front end of roller thick stick automatic transmission system, automatic detector for braking beam, pillar lining moves back press, slide block abrasion cover riveting installation, brake head moves back press, brake beam strut clip pressing machine and snubber chain clamp press-mounting machine are on roller thick stick automatic transmission system, and numerical control lacerating machine is arranged on the rear end of a repair line, this numerical control force tester can be utilized when needing to overhaul.
Wherein, automatic detector for braking beam can detect the every size of brake beam automatically, can effectively improve overhaul efficiency, ensure that accuracy of detection.This manufacturing line can realize the automatic transmission of inter process, and flow process is smooth and easy continuously, and production tooling is advanced, complete, flexible to operation.
(6) bearing saddle assembly repair line.
Bearing saddle assembly repair line can adopt manipulator or overhead traveling crane handling automatic transmission system carry out workpiece transfer; This maintenance first can be equipped with adapter automatic detecting machine, adapter processes production miller, adapter sprays paint drying unit.This repair line flow process is smooth and easy continuously, and production tooling is advanced, complete, flexible to operation; Meanwhile, by adopting adapter automatic detecting machine to detect the every size of adapter, effectively can improve overhaul efficiency, ensureing accuracy of detection.
(7) bogie truck completion assigned line.
Bogie truck completion group turns line can be provided with cross-braced device assembling station, normotopia detection station, foundation brake rigging assembling station and bogie truck completion station, wherein, cross-braced device assembling station can directly be connected with side frame repair line, side frame after side frame repair line is overhauled directly is transferred on this assigned line, the bolster, the crossbar that are sent by manipulator can be received, bolster, side frame and crossbar to be assembled together simultaneously; After assembling, by manipulator, the assembly assembled is transferred to normotopia and detects station, the diagonal line, length difference etc. of bogie truck are detected, guarantees assembly quality; Foundation brake rigging assembling station can receive by the next brake beam of robotic transfer and other accessory, to carry out the assembling of brake beam, meanwhile, after brake beam assembling, by manipulator, the assembly assembled is transferred to adapter assigned line, to assemble adapter; Finally, the part transfers assembled to bogie truck to be completed station by manipulator, be fitted together with the parts that preceding processes is assembled and axle set, realize the assembling of bogie truck.
In addition, this bogie truck completion assigned line also can comprise bogie truck pressure ton and detect station, the fastening station of screw bolt used on bottom center plate and pad and side bearing assembly welding station etc., to carry out the detection of pressure ton, fastening and welding etc. to the bogie truck of assembling.
Particularly, this bogie truck completion assigned line may be configured with cross support assembling registration device, the fastening intelligent trigger of crossbar head bolts, cross-braced device normotopia monitor station, bogie truck freely high and pressure ton high detection machine, the fastening intelligent trigger of screw bolt used on bottom center plate, lorry bottom gauge etc., and be configured on above-mentioned each station respectively, and by robotic transfer between cross support assembling registration device, the fastening intelligent trigger of crossbar head bolts, cross-braced device normotopia monitor station station, to improve smoothness and the convenience of assembling; Bogie truck freely can adopt overhead traveling crane handling between high and pressure ton high detection machine, the fastening intelligent trigger of screw bolt used on bottom center plate, lorry bottom gauge station; Wherein, bogie truck free high (pressure ton) detects machine and adopts industrial computer automatically to control, and Automatic-clamping is located, detection automatically, judgement, the freedom that not only can detect bogie truck is high, pressure ton is high, can also detect the distance of upper plane in plane to truck center plate on bottom side bearing.Can find out, carried out the transmission of workpiece between each station of bogie truck completion assigned line by manipulator and overhead traveling crane, achieve the automatic transmission of process part processing, assembling flow path is smooth and easy, and production tooling is advanced, complete, flexible to operation.
It will be understood by those skilled in the art that, automatic transmission conveyor line described above, except can being realized by roller thick stick automatic transmission system, in practical application, also the conveyor line of other form can be arranged to as required, the transfermatic that the manipulator etc. such as with slideway can control automatically.In addition, above-mentioned automatic transmission conveyor line may be configured with control setup, by manually or automatically controlling, so that each workpiece is sent to next station from the station of conveyor line, can realize the automatic transmission of workpiece.
In summary it can be seen, the present embodiment bogie truck examination and repair system is by being independently arranged to line by each repair line, each repair line station is made to be arranged on a conveyor line, thus maintenance can be completed on a conveyor line when each assembly is overhauled, the maintenance station of each assembly is concentrated, and do not need overhead traveling crane overhead hoist transport between each maintenance station, effectively can improve overhaul efficiency and the repair quality of bogie truck.
Fig. 2 is the schematic flow sheet of bogie truck repair method embodiment of the present invention.The present embodiment repair method can realize in the bogie truck examination and repair system shown in above-mentioned Fig. 1, and particularly, as shown in Figure 2, this repair method can comprise the steps:
Step 101, bogie truck decompose line, bogie truck is disassembled and obtains bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly;
Step 102, utilize manipulator described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly to be sent to respectively independent bolster side frame repair line, crossbar repair line, adapter repair line and the Inspection and Repair of Brake Beams line arranged to overhaul;
Step 103, by maintenance after bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly be sent to bogie truck completion assigned line assemble, obtain overhaul after bogie truck.
In the present embodiment, bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly are sent to before repair line overhauls, also impeller blasting process are carried out to bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly.
In the present embodiment, bolster side frame repair line specifically can comprise: bolster side frame wet method defectoscope, bolster side frame spray drying device and the bolster repair assembly line be oppositely arranged and side frame repair assembly line; And bolster repair assembly line and side frame repair assembly line all adopt roller thick stick automatic transmission system to carry out workpiece transfer.Bogie truck completion assigned line can comprise cross-braced device assembling station, normotopia detects station, station assembled by foundation brake rigging and bogie truck completion station, and is carried out the transmission of workpiece between each station by manipulator.
The present embodiment repair method can in the above-mentioned bogie truck examination and repair system provided, realize the maintenance to bogie truck, each overhaul process of bogie truck can be carried out on the manufacturing line arranged separately, and the transmission of workpiece between each manufacturing line, is carried out by manipulator, each manufacturing line can adopt automatic production line mode of operation, effectively can improve overhaul efficiency and the repair quality of bogie truck, concrete maintenance process with reference to the explanation of the invention described above examination and repair system embodiment, no longer can illustrate at this.
Last it is noted that above embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (8)
1. a bogie truck examination and repair system, is characterized in that, comprising: the independent bogie truck arranged decomposes line, bolster side frame repair line, crossbar repair line, adapter repair line, Inspection and Repair of Brake Beams line and bogie truck completion assigned line, wherein:
Described bogie truck decomposes line, for disassembling bogie truck, obtaining bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly, and by manipulator, each assembly being sent to corresponding repair line;
Bolster side frame repair line, for overhauling the bolster side frame sent, and is sent to bogie truck completion assigned line;
Crossbar repair line, for overhauling the crossbar assembly sent, and is sent to bogie truck completion assigned line;
Adapter repair line, for overhauling the bearing saddle assembly sent, and is sent to bogie truck completion assigned line;
Inspection and Repair of Brake Beams line, for overhauling the brake beam assembly sent, and is sent to bogie truck completion assigned line;
Bogie truck completion assigned line, for assembling bolster side frame assembly, crossbar assembly, bearing saddle assembly and the brake beam assembly after maintenance, obtains the bogie truck after overhauling;
Described bolster side frame repair line, crossbar repair line, adapter repair line and Inspection and Repair of Brake Beams line are automatic transmission conveyor line;
Described bolster side frame repair line comprises:
Bolster side frame wet method defectoscope, bolster side frame spray drying device and the bolster repair assembly line be oppositely arranged and side frame repair assembly line;
Described bolster repair assembly line and side frame repair assembly line all adopt roller thick stick automatic transmission system to carry out workpiece transfer.
2. bogie truck examination and repair system according to claim 1, is characterized in that, described crossbar repair line comprises:
Roller thick stick automatic transmission system, for carrying out automatic transmission to workpiece;
Described roller thick stick automatic transmission system is provided with crossbar automatic detecting machine, and the front end of described roller thick stick automatic transmission system is provided with crossbar wet method defectoscope, the opposite, rear end of described roller thick stick automatic transmission system is provided with spray drying device.
3. bogie truck examination and repair system according to claim 1, is characterized in that, described Inspection and Repair of Brake Beams line comprises:
Roller thick stick automatic transmission system, for carrying out automatic transmission to workpiece;
Described roller thick stick automatic transmission system is provided with automatic detector for braking beam, pillar lining moves back press, snubber chain clamp pressing machine, and the front end of described roller thick stick automatic transmission system is provided with brake beam wet method defectoscope.
4. bogie truck examination and repair system according to claim 1, is characterized in that, described adapter repair line comprises:
Automatic transmission system, described automatic transmission system is provided with adapter automatic detecting machine, adapter processes production miller, adapter sprays paint drying unit.
5. bogie truck examination and repair system according to claim 1, is characterized in that, described bogie truck completion assigned line comprises:
Cross-braced device assembling station, normotopia detect station, foundation brake rigging assembling station and bogie truck completion station, and are carried out the transmission of workpiece between each station by manipulator.
6. a bogie truck repair method, is characterized in that, comprising:
Decompose line at bogie truck, bogie truck is disassembled and obtains bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly;
Utilize manipulator described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly to be sent to respectively independent bolster side frame repair line, crossbar repair line, adapter repair line and the Inspection and Repair of Brake Beams line arranged to overhaul;
Bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly after maintenance is sent to bogie truck completion assigned line to assemble, obtains the bogie truck after overhauling;
Described bolster side frame repair line comprises: bolster side frame wet method defectoscope, bolster side frame spray drying device and the bolster repair assembly line be oppositely arranged and side frame repair assembly line; Described bolster repair assembly line and side frame repair assembly line all adopt roller thick stick automatic transmission system to carry out workpiece transfer.
7. bogie truck repair method according to claim 6, is characterized in that, before described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly are sent to repair line, also comprises:
Impeller blasting process is carried out to described bolster side frame assembly, crossbar assembly, bearing saddle assembly and brake beam assembly.
8. bogie truck repair method according to claim 6, it is characterized in that, described bogie truck completion assigned line comprises: cross-braced device assembling station, normotopia detect station, foundation brake rigging assembling station and bogie truck completion station, and are carried out the transmission of workpiece between each station by manipulator.
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| CN201010611590.3A CN102085871B (en) | 2010-12-28 | 2010-12-28 | Bogie truck examination and repair system and repair method |
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Families Citing this family (11)
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| CN102954871B (en) * | 2011-08-26 | 2016-03-16 | 北京新联铁科技股份有限公司 | Motor train unit bogie assembling test flowing water repair method |
| CN103406742B (en) * | 2011-11-03 | 2015-06-10 | 芜湖恒升重型机床股份有限公司 | Product assembly method of spindle box square hole assembling and scraping device |
| CN104512700B (en) * | 2013-10-04 | 2017-10-27 | 宁夏中远天晟科技有限公司 | A kind of railway goods train bogie overhauls pipeline |
| CN104760810B (en) * | 2014-01-02 | 2017-03-15 | 中车齐齐哈尔车辆有限公司 | bogie production system |
| CN106891915B (en) * | 2015-08-04 | 2018-09-11 | 裴舜尧 | A kind of railway freight-car is without overhead traveling crane maintenance craft |
| CN107585179A (en) * | 2017-08-31 | 2018-01-16 | 中车唐山机车车辆有限公司 | Bogie repair method |
| CN108819982A (en) * | 2018-08-02 | 2018-11-16 | 西安安源智造机电设备有限公司 | A kind of repair method of train bogie |
| CN110362883B (en) * | 2019-06-25 | 2023-02-17 | 中车青岛四方机车车辆股份有限公司 | Maintenance assembly process design method and bogie maintenance assembly method |
| CN111340440A (en) * | 2020-02-18 | 2020-06-26 | 中车贵阳车辆有限公司 | Railway wagon accessory maintenance information system |
| CN112427912B (en) * | 2020-12-03 | 2022-06-28 | 中车石家庄车辆有限公司 | Bogie disassembling system and method |
| CN117340631B (en) * | 2023-12-05 | 2024-02-27 | 成都中车轨道装备有限公司 | Bogie overhaul production line and bogie overhaul method |
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Address after: The development of Shenyang economic and Technological Development Zone of Liaoning Province, No. 28 road 110142 Patentee after: ZHONGCHE SHENYANG LOCOMOTIVE AND VEHICLE CO., LTD. Address before: 110142 Shenyang economic and Technological Development Zone, Liaoning Road, No. 28 Patentee before: China Beiche Group Shenyang Locomotive Vehicle Co., Ltd. |
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