CN205413918U - A device for replacing rubber rollers in limited space in metallurgical machinery and equipment - Google Patents
A device for replacing rubber rollers in limited space in metallurgical machinery and equipment Download PDFInfo
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- CN205413918U CN205413918U CN201620202181.0U CN201620202181U CN205413918U CN 205413918 U CN205413918 U CN 205413918U CN 201620202181 U CN201620202181 U CN 201620202181U CN 205413918 U CN205413918 U CN 205413918U
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001153 anti-wrinkle effect Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种冶金机械设备中局限空间胶辊更换的装置,包括一运送小车车体,所述运送小车车体包括车体支架和固定在车体支架底部的车轮轴,所述车轮轴的两端通过轴承安装有车轮,所述车轮位于轨道上,所述车体支架上固定有辊子托架。本实用新型在胶辊更换时作业人员只需将运送小车本体吊至对应支撑面及相应的轨道上,再将被更换的胶辊吊至车体支架上的辊子托架上,能够有效地将所更换的胶辊在保证辊面质量的情况下,达到胶辊的运送要求。本实用新型与现有叉式液压小车相比,一方面很大程度上降低了作业人员的劳动强度,提高了作业效率,另一方面很大程度上保证了胶辊辊面的质量,从而保证设备生产时产品的质量。
The utility model discloses a device for replacing rubber rollers in confined spaces in metallurgical machinery and equipment, comprising a transport trolley body, the transport trolley body comprising a body support and a wheel axle fixed to the bottom of the body support, wheels are mounted on both ends of the wheel axle through bearings, the wheels are located on a track, and a roller bracket is fixed on the body support. When replacing the rubber roller, the operator of the utility model only needs to lift the transport trolley body to the corresponding support surface and the corresponding track, and then lift the replaced rubber roller to the roller bracket on the body support, which can effectively meet the transportation requirements of the replaced rubber roller while ensuring the quality of the roller surface. Compared with the existing fork-type hydraulic trolley, the utility model, on the one hand, greatly reduces the labor intensity of the operator and improves the working efficiency, and on the other hand, greatly ensures the quality of the roller surface of the rubber roller, thereby ensuring the quality of the product during equipment production.
Description
技术领域 technical field
本实用新型属于冶金机械设备检修设备技术领域,具体涉及一种冶金机械设备中局限空间胶辊更换的装置。 The utility model belongs to the technical field of maintenance equipment for metallurgical machinery, in particular to a device for replacing rubber rollers in limited spaces in metallurgical machinery.
背景技术 Background technique
冶金企业不锈钢平整机组是保证不锈钢最终生产产品质量的重要机组,而被更换的抗皱辊(胶辊)是保证不锈钢板材表面质量的重要设备,在日常的生产过程中,如果抗皱辊(胶辊)自身表面出现异常,将直接影响产品的表面质量达不到要求,可能造成生产的产品出现降级使用或报废处理。因此,保证抗皱辊(胶辊)的辊面质量与最终产品质量有着非常重要的联系。更换抗皱辊(胶辊)是检修作业中非常重要的作业内容。 The stainless steel leveling unit of metallurgical enterprises is an important unit to ensure the quality of the final product of stainless steel, and the replaced anti-wrinkle roller (rubber roller) is an important equipment to ensure the surface quality of stainless steel plates. In the daily production process, if the anti-wrinkle roller (rubber roller) Any abnormality on its own surface will directly affect the surface quality of the product and fail to meet the requirements, which may cause the products produced to be downgraded for use or scrapped. Therefore, it is very important to ensure the quality of the roll surface of the anti-wrinkle roll (rubber roll) and the quality of the final product. Replacing the anti-wrinkle roller (rubber roller) is a very important work content in the maintenance work.
目前,在冶金企业不锈钢平整机组在更换抗皱辊(胶辊)检修作业过程中,除使用现有的叉式液压小车运送抗皱辊(胶辊)外,再无其他工具,其中现有的叉式液压小车运送抗皱辊(胶辊)的主要缺点是:一,根据现场的环境及结构,叉式液压小车在运送抗皱辊(胶辊)的过程中,地面为格栅板,途中存有平整机顶升装置,运送过程中叉式液压小车行走高低不等,易造成抗皱辊(胶辊)从叉式液压小车上跌落。二,结合抗皱辊(胶辊)在此机组中所起的作用,抗皱辊(胶辊)表面如果出现磕碰,此辊就不能使用,需重新包胶加工,达到表面质量要求方可上线使用,其造价成本较高。三,在利用叉式液压小车更换抗皱辊(胶辊)的过程中,如果出现辊面缺陷,在人员未发现的情况下生产作业,造成产品表面质量不达标,严重影响产品产生的经济效益。 At present, in the process of replacing anti-wrinkle rollers (rubber rollers) for stainless steel skin pass units in metallurgical enterprises, there are no other tools except for the use of existing fork-type hydraulic trolleys to transport anti-wrinkle rollers (rubber rollers). Among them, the existing fork-type The main disadvantages of transporting anti-wrinkle rollers (rubber rollers) by hydraulic trolleys are: 1. According to the environment and structure of the site, during the process of transporting anti-wrinkle rollers (rubber rollers) by fork-type hydraulic trolleys, the ground is a grid plate, and there are flat surfaces on the way. Machine jacking device, the fork-type hydraulic trolley travels at different heights during transportation, which may easily cause the anti-wrinkle roller (rubber roller) to fall from the fork-type hydraulic trolley. Second, combined with the role of the anti-wrinkle roller (rubber roller) in this unit, if the surface of the anti-wrinkle roller (rubber roller) is bumped, the roller cannot be used, and it needs to be re-wrapped to meet the surface quality requirements before it can be used online. Its cost of manufacture is higher. Three, in the process of replacing the anti-wrinkle roller (rubber roller) with a fork-type hydraulic trolley, if there is a defect on the roller surface, the production operation will be carried out without being discovered by personnel, resulting in the substandard surface quality of the product, which will seriously affect the economic benefits of the product.
在实际平整机组抗皱辊(胶辊)更换作业过程中,主要的方法还是人工使用叉式液压小车运送抗皱辊(胶辊),但由于抗皱辊(胶辊)在平整机的生产过程中起到班组产品最终质量,因此保证抗皱辊(胶辊)更换作业过程中确保辊面质量是重点。如果抗皱辊(胶辊)辊面出现质量问题,这样,既造成了检修失效,还造成设备损伤后的经济损失,严重时也影响不锈钢生产的产品质量。 In the process of replacing the anti-wrinkle roller (rubber roller) of the actual leveling unit, the main method is to manually use the fork-type hydraulic trolley to transport the anti-wrinkle roller (rubber roller). To the final quality of the team's products, so ensuring the quality of the roll surface during the replacement of the anti-wrinkle roll (rubber roll) is the key point. If there is a quality problem on the surface of the anti-wrinkle roller (rubber roller), this will not only cause maintenance failure, but also cause economic losses after equipment damage, and in severe cases, it will also affect the product quality of stainless steel production.
实用新型内容 Utility model content
本实用新型的目的是为了解决现有技术中存在的技术问题,提供一种结构简单、更换简单,安装过程中不会对新辊表面造成损伤的冶金机械设备中局限空间胶辊更换的装置。 The purpose of this utility model is to solve the technical problems existing in the prior art, and provide a device for replacing rubber rollers in limited space in metallurgical machinery and equipment with simple structure and simple replacement, which will not cause damage to the surface of new rollers during installation.
为了达到上述目的,本实用新型采用以下技术方案:一种冶金机械设备中局限空间胶辊更换的装置,包括一运送小车车体,所述运送小车车体包括车体支架和固定在车体支架底部的车轮轴,所述车轮轴的两端通过轴承安装有车轮,所述车轮位于轨道上,所述车体支架上固定有辊子托架。 In order to achieve the above purpose, the utility model adopts the following technical solutions: a device for replacing rubber rollers in a limited space in metallurgical machinery and equipment, including a transport trolley body, the transport trolley body includes a body bracket and a body bracket fixed on The wheel shaft at the bottom, the two ends of the wheel shaft are equipped with wheels through bearings, the wheels are located on the track, and a roller bracket is fixed on the car body support.
进一步地,所述车体支架的两端分别设有拖钩。 Further, tow hooks are respectively provided at both ends of the vehicle body bracket.
进一步地,所述车轮轴的两端分别设有卡簧。 Further, the two ends of the wheel shaft are respectively provided with snap springs.
进一步地,所述车体支架上纵向固定有弧形辊子托架。 Further, arc-shaped roller brackets are longitudinally fixed on the vehicle body support.
本实用新型相对现有技术具有以下有益效果:本实用新型冶金机械设备中局限空间胶辊更换的装置主要包括运送小车本体,胶辊更换时作业人员只需将运送小车本体吊至对应支撑面及相应的轨道上,再将被更换的胶辊吊至车体支架上的辊子托架上,能够有效地将所更换的胶辊在保证辊面质量的情况下,达到胶辊的运送要求。本实用新型与现有叉式液压小车相比,一方面很大程度上降低了作业人员的劳动强度,提高了作业效率,另一方面很大程度上保证了胶辊辊面的质量,从而保证设备生产时产品的质量。同时,本实用新型结构简单、成本低廉、加工方便、使用方便,可有效保证作业人员的安全,可防止胶辊运送过程中由于滑落造成人员磕碰伤害,具有很好的使用价值和应用前景。 Compared with the prior art, the utility model has the following beneficial effects: the device for replacing rubber rollers in a limited space in the metallurgical mechanical equipment of the utility model mainly includes the body of the transport trolley, and the operator only needs to lift the body of the transport trolley to the corresponding support surface and On the corresponding track, the replaced rubber roller is hoisted to the roller bracket on the car body support, which can effectively meet the delivery requirements of the rubber roller while ensuring the quality of the roller surface. Compared with the existing fork-type hydraulic trolley, the utility model greatly reduces the labor intensity of the operators on the one hand and improves the working efficiency; The quality of the product when the equipment is produced. At the same time, the utility model has the advantages of simple structure, low cost, convenient processing, and convenient use, which can effectively ensure the safety of workers and prevent personnel from bumping and hurting due to slipping and falling of rubber rollers during transportation, and has good use value and application prospect.
附图说明 Description of drawings
图1为本实用新型的俯视图; Fig. 1 is the top view of the utility model;
图2为本实用新型的主视图。 Fig. 2 is the front view of the utility model.
本实用新型附图标记含义如下:1、车体支架;2、车轮轴;3、车轮;4、轨道;5、辊子托架;6、拖钩;7、卡簧。 The meanings of reference signs of the utility model are as follows: 1, car body support; 2, wheel axle; 3, wheel; 4, track; 5, roller bracket;
具体实施方式 detailed description
下面结合附图和具体实施方式对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
如图1-2所示,一种冶金机械设备中局限空间胶辊更换的装置,包括一运送小车车体,运送小车车体包括车体支架1和焊接在车体支架1底部的两根车轮轴2,车轮轴2的两端通过轴承安装有车轮3,车轮3位于轨道4上且可沿轨道4做直线运动,车轮轴2的两端还分别设有卡簧7,车体支架1上纵向固定有弧形辊子托架5,车体支架1的两端分别设有拖钩6。 As shown in Figure 1-2, a device for replacing rubber rollers in a limited space in metallurgical machinery and equipment includes a transport trolley body. Wheel shaft 2, the two ends of the wheel shaft 2 are equipped with wheels 3 through bearings, the wheels 3 are located on the track 4 and can move linearly along the track 4, and the two ends of the wheel shaft 2 are respectively provided with snap springs 7, and the car body bracket 1 An arc-shaped roller bracket 5 is fixed longitudinally, and tow hooks 6 are respectively provided at both ends of the vehicle body support 1 .
使用时,将运送小车车体吊至相应设备的支撑面及轨道4上,推进运送小车车体,将拆卸的胶辊使用倒链吊放在车体支架1上的弧形辊子托架5上,推出运送小车车体,吊走旧胶辊,再将新胶辊吊至车体支架1上的弧形辊子托架5上,推进运送小车车体,利用倒链吊起新胶辊至安装位置,完成胶辊的更换。 When in use, hoist the body of the delivery trolley to the support surface and track 4 of the corresponding equipment, push the body of the delivery trolley, and hoist the disassembled rubber roller on the arc-shaped roller bracket 5 on the bracket 1 of the vehicle body using the reverse chain , push out the body of the transport trolley, hoist the old rubber rollers away, then hoist the new rubber rollers to the arc-shaped roller bracket 5 on the body support 1, push the body of the transport trolley, and use the reverse chain to hoist the new rubber rollers to the installation position, complete the replacement of the rubber roller.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620202181.0U CN205413918U (en) | 2016-03-16 | 2016-03-16 | A device for replacing rubber rollers in limited space in metallurgical machinery and equipment |
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| CN201620202181.0U CN205413918U (en) | 2016-03-16 | 2016-03-16 | A device for replacing rubber rollers in limited space in metallurgical machinery and equipment |
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| CN205413918U true CN205413918U (en) | 2016-08-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500084A (en) * | 2018-03-29 | 2018-09-07 | 五冶集团上海有限公司 | A kind of Wide and Thick Slab straightening roll more changing device |
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- 2016-03-16 CN CN201620202181.0U patent/CN205413918U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500084A (en) * | 2018-03-29 | 2018-09-07 | 五冶集团上海有限公司 | A kind of Wide and Thick Slab straightening roll more changing device |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20160803 Termination date: 20170316 |