CN102085725B - Filter core longitudinal seam automatic welding machine with high precise - Google Patents
Filter core longitudinal seam automatic welding machine with high precise Download PDFInfo
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- CN102085725B CN102085725B CN 200910199805 CN200910199805A CN102085725B CN 102085725 B CN102085725 B CN 102085725B CN 200910199805 CN200910199805 CN 200910199805 CN 200910199805 A CN200910199805 A CN 200910199805A CN 102085725 B CN102085725 B CN 102085725B
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Abstract
The invention relates to a filter core longitudinal seam automatic welding machine with a high precise. The welding machine comprises a frame, a control panel, a table top, a fixed working surface, a sliding working surface, temperature measurement control system, a pressure measurement control system and an electric appliance control unit; wherein the control panel is installed at the upper part of the frame; the table top is installed at the middle part of the frame; the fixed working surface is fixed on the table top, the sliding working surface is arranged right above the fixed working surface; the temperature measurement control system, the pressure measurement control system and the electric appliance control unit are arranged on the control panel; and the temperature measurement control system and the pressure measurement control system are respectively connected with the electric appliance control unit. Compared with the prior arts, the present invention has the advantages of high precision, reliability and stable performance.
Description
Technical field
The present invention relates to a kind of welding mechanical equipment of filter core moulding, specifically, relate to a kind of with the polymeric membrane being collapsible, the plant equipment that the cylindrical filter cartridge longitudinal joint carries out the full-automatic heat fusion welding of filter medium.
Background technology
With the polymeric membrane is the filter core of filter medium, is a kind of purposes filter element very widely, and collapsible, cartridge type microporous barrier filter core is wherein the most frequently used kind.Making this filter core must be through operations such as folding, longitudinal joint sweat soldering, termination sweat solderings, and the quality of longitudinal joint sweat soldering is one of critical process that influences the filter core total quality.
As far back as twentieth century eight, the nineties, existing many filter core manufacturer self design manual or automanual filter core longitudinal joint sweat soldering machinery equipment, this sweat soldering machinery automation degree of equipment is low, workman's manipulation strength height, welding temperature and welding pressure cannot be controlled, cause filter core longitudinal joint sweat soldering quality instability, weld strength is poor, and the qualification rate of low precision, filter core product is low.
Summary of the invention
Purpose of the present invention is exactly to provide a kind of to have high accuracy filter core longitudinal joint full automatic welding high-precision, reliable, stable performance and meet sb. at the airport in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions: a kind of high accuracy filter core longitudinal joint full automatic welding is met sb. at the airport, it is characterized in that, this bonding machine comprises frame, control panel, deck plate, stationary face, mobile work plane, Temperature Measure Control System, pressure measxurement control system and electrical control unit, described control panel is installed in upper rack, described deck plate is installed in central rack, described stationary face is fixed on the deck plate, described mobile work plane is arranged on directly over the stationary face, described Temperature Measure Control System, pressure measxurement control system and electrical control unit are arranged on the control panel, Temperature Measure Control System, the pressure measxurement control system is the connecting circuit control module respectively.
Described frame adopts the square stainless-steel pipe to be welded into frame structure.
Described control panel adopts inferior light stainless steel decorated sheet.
Described deck plate adopts steel processing, chrome-faced.
Described stationary face is superimposed successively from bottom to top by shim, electric heating sheets and insulation board, forms by bolting.
Described mobile work plane is superimposed successively from bottom to top by insulation board, electric heating sheets and shim, forms by bolting.
Described Temperature Measure Control System comprises temperature sensor, ammeter, pressure regulation potentiometer, temperature display controller, described temperature sensor is connected and fixed working face or mobile work plane, the operating temperature of detection operations face, described ammeter, pressure regulation potentiometer, temperature display controller are arranged on the control panel.
Described pressure measxurement control system comprises pressure sensor, pressure controller, servomotor, guide rail, described guide rail, servomotor are installed on the deck plate, described mobile work plane is arranged on the guide rail, described driven by servomotor mobile work plane moves up and down on guide rail, the operating pressure of described pressure sensor detection operations face, and the size by pressure controller control operating pressure.
Described electrical control unit comprises PLC cyclelog, touch-screen and start button, and described touch-screen and power switch are arranged on the control panel.
Compared with prior art, the present invention has the following advantages:
1. welding process is carried out full-automatic control, has solved manually or technology controlling and process that semi-automatic welding equipment takes place in operating process is unstable and the problem of consequent unstable product quality.
2. the present invention adopts servomotor to add two guide rails to carry out the stroke advance and retreat, adopt servomotor can guarantee the accuracy of welding equipment traveling comfort and control, adopt two guide rails can guarantee the parallel of two heating solders side, guarantee the uniformity of the pressure and temperature of any each point on the whole solder side, thereby guarantee welding quality.
3. the present invention adopts pressure automatic control system and automatic temperature control system double control system to control, and has improved precision, thereby has guaranteed the welding quality of filter core longitudinal joint effectively.
4. the present invention adopts the touch-screen man machine operation interface, and simple and direct-viewing operation is convenient.
Description of drawings
Fig. 1 is the high accuracy filter core longitudinal joint full automatic welding of the present invention front view of meeting sb. at the airport;
Fig. 2 is the high accuracy filter core longitudinal joint full automatic welding of the present invention vertical view of meeting sb. at the airport.
Each label is followed successively by among the figure: ammeter, 7-after-current table, 8-touch-screen, 9-control panel, 10-pressure sensor, 11-start button, 12-deck plate, 13-insulation board, 14-shim, 15-guide rail, 16-servomotor, 17-electric heating sheets before 1-frame, 2-temperature sensor, 3-power switch, 4-pressure regulation potentiometer, 5-temperature display controller, the 6-.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment 1
Shown in Fig. 1-2, high accuracy filter core longitudinal joint full automatic welding is met sb. at the airport, and comprises frame 1, control panel 9, deck plate 12, stationary face, mobile work plane, Temperature Measure Control System, pressure measxurement control system, electric control unit.
Described frame 1 adopts the square stainless-steel pipe to be welded into frame structure, by guaranteeing the rigidity and the intensity of frame, makes each parts of equipment the location is installed accurately with in operation stable action in service.
Described control panel 9 adopts inferior light stainless steel decorated sheet, by guaranteeing the precision of the position of opening on flatness and the panel, makes control panel attractive in appearance and easy to operate.
Described deck plate 12 adopts the processing of 30# steel, chrome-faced, the precision of each hole site on fineness by guaranteeing the plate face and flatness and the deck plate makes and superincumbent guide rail, servomotor and anchor clamps etc. is installed correct positioning and necessary operation space are arranged.
Described stationary face is superimposed successively from bottom to top by shim 14, electric heating sheets 17 and insulation board 13, forms by bolting.
Described mobile work plane is superimposed successively from bottom to top by insulation board 13, electric heating sheets 17 and shim 14, forms by bolting.
Described Temperature Measure Control System comprises temperature sensor 2, preceding ammeter 6, after-current table 7, pressure regulation potentiometer 4, temperature display controller 5, described temperature sensor 2 is connected and fixed working face or mobile work plane, the operating temperature of detection operations face, described preceding ammeter 6, after-current table 7, temperature display controller 5 are arranged on the control panel 9.
Described pressure measxurement control system comprises pressure sensor 10, pressure controller, servomotor 16, guide rail 15, described guide rail 15, servomotor 16 are installed on the deck plate 12, described mobile work plane is arranged on the guide rail 15, described servomotor 16 drives mobile work plane and moves up and down on guide rail 15, the operating pressure of described pressure sensor 10 detection operations faces, and the size by pressure controller control operating pressure, the running speed of servomotor 16 can be regulated.
Described electric control unit comprises PLC cyclelog, touch-screen 8, start button 11 etc., guarantees that each technological parameter can control and can regulate, and makes whole welding process carry out full-automatic control.
The operating process that high accuracy filter core longitudinal joint full automatic welding of the present invention is met sb. at the airport is as follows:
Turn on the power switch 3, on touch-screen 8, click back zero, make whole bonding machine be in initial holding state, speed of welding, welding temperature, heat time heating time, heated pressure, hardening time and 6 parameters of solidifying pressure are set on touch-screen 8 according to the classification of the polymer material film that will weld.
The filter core longitudinal joint both sides of needs welding are superimposed together, put between the working face of two electric heating sheets, 17 compositions, start start button 11, bonding machine promptly begins to work automatically by setup program.At first servomotor clamps soldered material up to reaching heated pressure according to setting speed, at this moment begin heating, carry out this temperature certain hour of temperature automatically controlled maintenance after reaching welding temperature, finish heating then, servomotor stops after turning to solidifying pressure once more, and keeps this pressure certain hardening time, after finishing hardening time, servomotor rotates, and returns to the holding state of bonding machine, waits for the welding of next filter core longitudinal joint.
The present invention can finish the sweat soldering of filter core longitudinal joint in the short time, and whole process is automatically carried out.In addition because the present invention adopts the PLC programme-control, can according to technological requirement different welded conditions be set easily, be specially adapted to weld the back product that influences welding quality is carried out work such as repair welding, and can guarantee the quality of repair welding, can according to different welding materials different welding conditions be set easily, this all is that former welding equipment can't be accomplished.
The present invention adopts touch screen human-computer interface simple to operation, and different technological parameters and duty can be set according to the filter core of unlike material, and control is accurately reliable, welding quality stable.
The meet sb. at the airport polymeric membrane of welding polymeric membrane filter core of high accuracy filter core longitudinal joint full automatic welding of the present invention comprises the various microporous barriers that one or more materials such as polypropylene, polyamide, Kynoar, polytetrafluoroethylene (PTFE), polysulfones, polyether sulfone, cellulose are made.
Claims (8)
1. a high accuracy filter core longitudinal joint full automatic welding is met sb. at the airport, it is characterized in that, this bonding machine comprises frame, control panel, deck plate, stationary face, mobile work plane, Temperature Measure Control System, pressure measxurement control system and electrical control unit, described control panel is installed in upper rack, described deck plate is installed in central rack, described stationary face is fixed on the deck plate, described mobile work plane is arranged on directly over the stationary face, described Temperature Measure Control System, pressure measxurement control system and electrical control unit are arranged on the control panel, Temperature Measure Control System, the pressure measxurement control system is the connecting circuit control module respectively;
Described pressure measxurement control system comprises pressure sensor, pressure controller, servomotor, guide rail, described guide rail, servomotor are installed on the deck plate, described mobile work plane is arranged on the guide rail, described driven by servomotor mobile work plane moves up and down on guide rail, the operating pressure of described pressure sensor detection operations face, and the size by pressure controller control operating pressure.
2. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that, described frame adopts the square stainless-steel pipe to be welded into frame structure.
3. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that described control panel adopts inferior light stainless steel decorated sheet.
4. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that, described deck plate adopts steel processing, chrome-faced.
5. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that described stationary face is superimposed successively from bottom to top by shim, electric heating sheets and insulation board, forms by bolting.
6. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that described mobile work plane is superimposed successively from bottom to top by insulation board, electric heating sheets and shim, forms by bolting.
7. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, it is characterized in that, described Temperature Measure Control System comprises temperature sensor, ammeter, pressure regulation potentiometer, temperature display controller, described temperature sensor is connected and fixed working face or mobile work plane, the operating temperature of detection operations face, described ammeter, pressure regulation potentiometer, temperature display controller are arranged on the control panel.
8. a kind of high accuracy filter core longitudinal joint full automatic welding according to claim 1 is met sb. at the airport, and it is characterized in that described electrical control unit comprises PLC cyclelog, touch-screen and start button, and described touch-screen and power switch are arranged on the control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910199805 CN102085725B (en) | 2009-12-02 | 2009-12-02 | Filter core longitudinal seam automatic welding machine with high precise |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910199805 CN102085725B (en) | 2009-12-02 | 2009-12-02 | Filter core longitudinal seam automatic welding machine with high precise |
Publications (2)
| Publication Number | Publication Date |
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| CN102085725A CN102085725A (en) | 2011-06-08 |
| CN102085725B true CN102085725B (en) | 2013-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200910199805 Active CN102085725B (en) | 2009-12-02 | 2009-12-02 | Filter core longitudinal seam automatic welding machine with high precise |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203076782U (en) * | 2012-07-09 | 2013-07-24 | 东莞市玖木通实业有限公司 | Universal serial bus (USB) joint high-frequency automatic welding machine |
| CN104238568B (en) * | 2014-06-19 | 2018-06-26 | 江南大学 | A kind of automatically controlled sliding rail of multifunctional interactive |
| CN112277324A (en) * | 2020-10-12 | 2021-01-29 | 郭建华 | Heat seal device of protective clothing production |
| CN115008756A (en) * | 2022-06-09 | 2022-09-06 | 贺德克液压技术(上海)有限公司 | Optimized longitudinal processing technology of filter material |
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|---|---|---|---|---|
| US5873965A (en) * | 1992-09-16 | 1999-02-23 | G.M. Pfaff Aktiengesellschaft | Process and device for carrying out a welding process on thermoplastic material webs |
| CN2529760Y (en) * | 2002-01-29 | 2003-01-08 | 孙建广 | IC card storage full automatic electrothermal fusion welding machine |
| CN2530793Y (en) * | 2002-03-08 | 2003-01-15 | 济南光明机器有限公司 | Heating control device of plastic door/window welding machine |
| CN2848547Y (en) * | 2005-12-22 | 2006-12-20 | 佛山市顺德区汉达精密电子科技有限公司 | Heat smelting machine with pressurized detecting device |
| CN201253949Y (en) * | 2008-07-14 | 2009-06-10 | 孙夕雨 | Multi-station environment friendly filter core welding machine |
| CN201287463Y (en) * | 2008-06-24 | 2009-08-12 | 上海索广电子有限公司 | Automatic hot melt apparatus of portable picking up and recording combined machine enclosure |
-
2009
- 2009-12-02 CN CN 200910199805 patent/CN102085725B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5873965A (en) * | 1992-09-16 | 1999-02-23 | G.M. Pfaff Aktiengesellschaft | Process and device for carrying out a welding process on thermoplastic material webs |
| CN2529760Y (en) * | 2002-01-29 | 2003-01-08 | 孙建广 | IC card storage full automatic electrothermal fusion welding machine |
| CN2530793Y (en) * | 2002-03-08 | 2003-01-15 | 济南光明机器有限公司 | Heating control device of plastic door/window welding machine |
| CN2848547Y (en) * | 2005-12-22 | 2006-12-20 | 佛山市顺德区汉达精密电子科技有限公司 | Heat smelting machine with pressurized detecting device |
| CN201287463Y (en) * | 2008-06-24 | 2009-08-12 | 上海索广电子有限公司 | Automatic hot melt apparatus of portable picking up and recording combined machine enclosure |
| CN201253949Y (en) * | 2008-07-14 | 2009-06-10 | 孙夕雨 | Multi-station environment friendly filter core welding machine |
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| CN102085725A (en) | 2011-06-08 |
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