Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of high degree of automation, speed of production
Fast automatic cylinder device processed.
In order to achieve the above object, the utility model uses following technical scheme:A kind of automatic cylinder device processed, including machine
Frame, welding mechanism and reel seaming mechanism, the reel seaming mechanism is arranged in the rack, on the reel seaming mechanism
Equipped with the processing stations for placing plank to be processed, the welding mechanism is movable to be arranged above the processing stations;Institute
Splicing welding joint can be compressed and be spliced to form to two crimpings of plank to be processed by stating reel seaming mechanism, and the welding mechanism is used
It is welded in splicing welding joint.
Compared with prior art, the automatic cylinder device processed of one kind of the utility model, can be to plank to be processed by setting
Two crimpings are compressed and are spliced to form the reel seaming mechanism of splicing welding joint, to make this automatically cylinder device processed have by
The function that sheet metal bends to tubular and spliced to two crimpings of plank to be processed, high degree of automation can shorten
The production time of metallic cylinder improves production efficiency, while reducing production cost.
Preferably, the reel seaming mechanism includes the first seaming mechanism, the second seaming mechanism, the first compressing structure and determines
Position mechanism;First seaming mechanism, the second seaming mechanism are relatively-movable to be arranged in the rack, the processing stations
It is arranged between first seaming mechanism and the second seaming mechanism;The swingable setting of first compressing structure adds described
The swinging end of work station both sides, first compressing structure is equipped with pressure roller;The detent mechanism is arranged on the processing stations
Side, the compressing structure and the detent mechanism can be close to each other or separate.
By the way that the first seaming mechanism, the second seaming mechanism, the first compressing structure and detent mechanism is arranged, and make the first piece
It cooperates between mechanism, the second seaming mechanism, the first compressing structure and detent mechanism, improves automatic cylinder device reel processed and spelling
Machining accuracy when welding seam.
Preferably, the detent mechanism includes locating support, positioning plate and lifting structure, and the locating support is located at described
The end of processing stations, the locating support are equipped with the mounting platform for stretching to processing stations, and the lifting structure is arranged in institute
It states on mounting platform, the positioning plate is arranged by connection structure in the lifting structure;The detent mechanism is simple in structure, fixed
Position precision is high, and number of components is few, ease of assembly and maintenance.
Preferably, further include support construction, the relatively described detent mechanism of the support construction is arranged in the processing stations
The other end, the support construction include support element and at least one first extensible member, and the support element is arranged described first
Extensible member upper end, first extensible member is extensible to make positioning plate or mounting platform lower end described in the support element ejection, to
It avoids detent mechanism from shifting in the position fixing process to plank to be processed, the positioning accuracy of detent mechanism is caused to decline.
Preferably, first compressing structure further includes the second extensible member and the first support arm, first support arm
One end is hinged with first seaming mechanism, the second seaming mechanism respectively, and the other end is swinging end, and the pressure roller is arranged in institute
On the swinging end for stating the first support arm;Second extensible member is separately positioned on first seaming mechanism and the second seaming mechanism
On;The telescopic end of second extensible member and the middle part of first support arm are hinged.
The first support arm swing makes the pressure roller that two crimpings of plank to be processed to be pressed on detent mechanism, to
Make two crimping accurate contrapositions of plank to be processed, it is ensured that welding precision when follow-up welding splicing welding joint.
Preferably, further include the second compressing structure, second compressing structure includes compressing member, third extensible member and second
One end of support arm, second support arm is hinged with first seaming mechanism, the second seaming mechanism respectively, and the other end is
Swinging end, the compressing member are arranged on the swinging end of second support arm;The third extensible member is separately positioned on described
On first seaming mechanism and the second seaming mechanism;The telescopic end of the third extensible member and the middle part of second support arm are cut with scissors
It connects;Close to the welding mechanism, this setup can be avoided effectively the relatively described pressure roller of swinging end of second support arm
First compressing structure is interfered with welding mechanism, causes equipment impaired.
Preferably, first support arm is provided at least four, and the first support arm of two of which is separately positioned on described
First seaming mechanism both sides, other two first support arm are separately positioned on second seaming mechanism both sides;Described second
Brace is provided at least four, and the second support arm of two of which is separately positioned on first seaming mechanism both sides, other two
Second support arm is separately positioned on second seaming mechanism both sides;This setup can improve first compressing structure
With the stability when work of the second compressing structure, to improve the positioning accuracy of the automatic cylinder device processed.
Preferably, it is provided with the first arc deck on the inside of first seaming mechanism, second seaming mechanism corresponds to institute
It states the first arc deck and is provided with the second arc deck, the first arc deck is enclosed institute with the second arc deck
State processing stations;By the way that the first arc deck and the second arc deck is arranged, the moving range of plank to be processed is limited, it is ensured that wait for
Processing plank is rolled into the cylindrical shape of specified specification, to improve machining accuracy when the automatic cylinder device reel processed and ensure product
Stable quality.
Preferably, further include the first motion, first seaming mechanism and/or the second seaming mechanism pass through the first fortune
Motivation structure is arranged in the rack, and first motion includes at least two guide parts and first driving means, described
Guide part stretches to second seaming mechanism from the second seaming mechanism, under first seaming mechanism and/or the second seaming mechanism
End be slidably connected respectively with described two guide parts, the first driving means for drive first seaming mechanism and/or
Second seaming mechanism is moved along the length direction of guide part;By the way that the first motion is arranged, it is ensured that the first seaming mechanism is steady
Determine closer or far from second seaming mechanism, plank to be processed shifts during avoiding piece, influences processing quality.
Preferably, further include third compressing structure, the third compressing structure includes idler wheel mounting bracket and pinch rollers;Institute
The pinch rollers mounting portion and welding mechanism interconnecting piece that idler wheel mounting bracket includes intermediate openings are stated, the pinch rollers mounting portion is set
It sets in welding mechanism interconnecting piece lower end, the pinch rollers are arranged on the pinch rollers mounting portion;Welding mechanism connects
Socket part, which is floated, to be arranged in the welding mechanism lower part, and the plumb joint of the welding mechanism is opposite with the opening of pinch rollers mounting portion
It answers;When the welding mechanism welds the splicing welding joint of plank to be processed, the pinch rollers are pressed on plank to be processed
Splicing welding joint on;Pass through setting and the synchronization-moving third compressing structure of welding mechanism, it is ensured that splicing welding joint when welding
Flatness, to improve weld seam precision and product quality.
Description of the drawings
Fig. 1 is the schematic diagram of the utility model;
Fig. 2 is the schematic diagram of reel seaming mechanism;
Fig. 3 is the schematic diagram of support construction;
Fig. 4 is the schematic diagram of detent mechanism;
Fig. 5 is the schematic diagram of third compressing structure.
Label declaration:
1 plank to be processed, 2 racks, 20 processing stations, 3 welding mechanisms, 4 reel seaming mechanisms, 41 first seaming mechanisms,
411 first arc decks, 412 first motions, 413 guide parts, 42 second seaming mechanisms, 421 second arc decks, 43
One compressing structure, 431 second extensible members, 432 pressure rollers, 433 first support arms, 5 detent mechanisms, 51 locating supports, 52 positioning plates,
521 staggeredly hinge dentition formula installation sheets, 53 mounting platforms, 54 lifting structures, 6 support constructions, 61 first extensible members, 62 support elements, 7 the
Two compressing structures, 71 third extensible members, 72 compressing members, 73 second support arms, 8 second motions, 81X axis motion structures, 82Z
Axis motion structure, 9 third compressing structures, 91 idler wheel mounting brackets, 911 pinch rollers mounting portions, 912 welding mechanism interconnecting pieces, 92
Pinch rollers.
Specific implementation mode
Below in conjunction with the embodiment of description of the drawings the utility model:
Referring to Fig. 1 to Fig. 5, the automatic cylinder device processed of one kind of the present embodiment, including rack 2, welding mechanism 3 and reel piece
Mechanism 4, the reel seaming mechanism 4 are arranged in the rack 2, and the reel seaming mechanism 4 is equipped with to be added for placing
The processing stations 20 of work plank 1, the welding mechanism 3 is movable to be arranged above the processing stations 20;The reel piece
Mechanism 4 can be compressed and be spliced to form splicing welding joint to two crimpings of plank 1 to be processed, and the welding mechanism 3 is used for spelling
Welding seam is welded.
The welding mechanism 3 is laser welding head.
The welding mechanism 3 is arranged by the second motion 8 in the rack 2, and second motion 8 includes
X-axis motion structure 81, Y-axis motion structure and Z axis motion structure 82.
The X-axis motion structure 81 is arranged along 20 length extending direction of the processing stations, and the welding mechanism 3 passes through X
Axis motion structure 81 is moved along 20 length extending direction of the processing stations;The Z axis motion structure 82 is vertically arranged,
Welding mechanism 3 is vertically moving by Z axis motion structure 82.
The reel seaming mechanism 4 includes the first seaming mechanism 41, the second seaming mechanism 42, the first compressing structure 43 and determines
Position mechanism 5;First seaming mechanism 41, the 42 relatively-movable setting of the second seaming mechanism are described to add in the rack 2
Work station 20 is arranged between first seaming mechanism, 41 and second seaming mechanism 42;First compressing structure 43 is swingable
Setting in 20 both sides of the processing stations, the swinging end of first compressing structure 43 is equipped with pressure roller 432;The detent mechanism
5 are arranged above the processing stations 20, and the compressing structure and the detent mechanism 5 can be close to each other or separate.
By the way that the first seaming mechanism 41, the second seaming mechanism 42, the first compressing structure 43 and detent mechanism 5 is arranged, and make
It cooperates, improves automatic between first seaming mechanism 41, the second seaming mechanism 42, the first compressing structure 43 and detent mechanism 5
Machining accuracy when cylinder device reel and splicing welding joint processed.
The detent mechanism 5 includes locating support 51, positioning plate 52 and lifting structure 54, and the locating support 51 is located at institute
The end of processing stations 20 is stated, the locating support 51 is equipped with the mounting platform 53 for stretching to processing stations 20, the lifting knot
Structure 54 is arranged on the mounting platform 53, and the positioning plate 52 is arranged by connection structure in the lifting structure 54;It is described
Detent mechanism 5 is simple in structure, and positioning accuracy is high, and number of components is few, ease of assembly and maintenance.
Specifically, the connection structure is that staggeredly hinge dentition formula installation sheet 521, the staggeredly hinge dentition formula installation sheet 521 are arranged
In 52 lower part of the positioning plate.
52 outside side of the positioning plate is chamfering, on the one hand makes two crimping edges of plank 1 to be processed along arc surface
Guiding precisely align, on the other hand, avoid positioning plate 52 from touching the inner wall for scraping plank 1 to be processed, cause plank 1 to be processed by
Damage.
Further include support construction 6, the relatively described setting of detent mechanism 5 of the support construction 6 is another in the processing stations 20
One end, the support construction 6 include support element 62 and at least one first extensible member 61, and the support element 62 is arranged described
First extensible member, 61 upper end, first extensible member 61 is extensible to keep positioning plate 52 described in 62 ejection of the support element or installation flat
53 lower end of platform leads to detent mechanism 5 to avoid detent mechanism 5 from shifting in the position fixing process to plank 1 to be processed
Positioning accuracy declines.
First compressing structure 43 further includes at least two second extensible members 431 and at least two first support arms 433.
One end of first support arm 433 is hinged with first seaming mechanism 41, the second seaming mechanism 42 respectively, and the other end is to swing
End, the pressure roller 432 are arranged on the swinging end of first support arm 433;Described two second extensible members 432 are respectively set
On first seaming mechanism, 41 and second seaming mechanism 42;The telescopic end of second extensible member 432 with it is corresponding described
The middle part of first support arm 433 connects;Second extensible member 431 can drive the swinging end of first support arm 433 or more
It swings, the pressure roller 432 is made to be pressed on plank 1 to be processed.
Specifically, there are six the settings of the first support arm 433, wherein three the first support arms 433 are separately positioned on institute
It states 41 middle part of the first seaming mechanism and both sides, the first support arm of the other three 433 is separately positioned on second seaming mechanism 42
Middle part and both sides;This setup can improve stability when first compressing structure 43 works, should be certainly to improve
Move the positioning accuracy of cylinder device processed
The pressure roller 432 is made of elastic rubber material.
The swing of first support arm 433 makes the pressure roller 432 that two crimpings of plank 1 to be processed are pressed on detent mechanism
On 5, to make two crimping accurate contrapositions of plank 1 to be processed, it is ensured that welding precision when follow-up welding splicing welding joint.
Further include the second compressing structure 7, second compressing structure 7 includes compressing member 72, at least two third extensible members
71 and at least two second support arms 73, one end of described two second support arms 73 respectively with first seaming mechanism 41,
Second seaming mechanism 42 is hinged, and the other end is swinging end, and the swing in second support arm 73 is arranged in the compressing member 72
On end;Described two third extensible members 71 are separately positioned on first seaming mechanism, 41 and second seaming mechanism 42;It is described
The telescopic end of third extensible member 71 is connected with the middle part of corresponding second support arm 73;The third extensible member 71 can drive
The swinging end of second support arm 73 is swung up and down, and the compressing member 72 is made to be pressed on plank 1 to be processed, described second
For the relatively described pressure roller 432 of the swinging end of brace 73 close to the welding mechanism 3, this setup can effectively avoid the first compression
Structure 43 is interfered with welding mechanism 3, causes equipment impaired.
Specifically, there are six second support arm 73 settings, wherein three the second support arms 73 be separately positioned on it is described
First seaming mechanism, 41 middle part and both sides, the second support arm of the other three 73 are separately positioned on second seaming mechanism, 42 middle part
The both sides and;This setup can improve stability when second compressing structure 7 works, to improve the automatic cylinder processed
The positioning accuracy of equipment
Specifically, first extensible member 61, the second extensible member 431 and third extensible member 71 are driving cylinder.
First seaming mechanism, 41 inside is provided with the first arc deck 411, and second seaming mechanism 42 corresponds to institute
It states the first arc deck 411 and is provided with the second arc deck 421, the first arc deck 411 and the second arc deck
421 are enclosed the processing stations 20;By the way that the first arc deck 411 and the second arc deck 421 is arranged, limitation is to be processed
The moving range of plank 1, it is ensured that plank 1 to be processed is rolled into the cylindrical shape of specified specification, to improve the automatic cylinder device volume processed
Cylinder when machining accuracy and ensure product quality stablize.
Further include the first motion 412, first seaming mechanism 41 is arranged by the first motion 412 described
In rack 2, first motion 412 includes two guide parts 413 and first driving means (not shown), described to lead
Second seaming mechanism 42,41 lower end of the first seaming mechanism difference are stretched to part 413 from first seaming mechanism 41
It is slidably connected with described two guide parts 413;The first driving means are for driving first seaming mechanism 41 along leading
It is moved to the length direction of part 413;By the way that the first motion 412 is arranged, it is ensured that the first seaming mechanism 41 is stablized close or remote
From second seaming mechanism 42, plank 1 to be processed shifts during avoiding piece, influences processing quality.
Specifically, the guide part 413 can be any one in guide rail, rack and lead screw.
Further include third compressing structure 9, the third compressing structure 9 includes idler wheel mounting bracket 91 and two pinch rollers
92;The idler wheel mounting bracket 91 includes the pinch rollers mounting portion 911 and welding mechanism interconnecting piece 912 of intermediate openings, the pressure
Tight roller attachment portion 911 is arranged in 912 lower end of welding mechanism interconnecting piece, and described two pinch rollers 92 are separately positioned on institute
State 911 opposite sides of pinch rollers mounting portion;Welding mechanism interconnecting piece 912 floats setting in 3 lower part of the welding mechanism, described
The plumb joint of welding mechanism 3 is corresponding with the opening of pinch rollers mounting portion 911;The welding mechanism 3 is to plank 1 to be processed
When splicing welding joint is welded, the pinch rollers 92 are pressed on the splicing welding joint of plank 1 to be processed;Pass through setting and welding
The synchronization-moving third compressing structure of mechanism 37, it is ensured that the flatness of splicing welding joint when welding, to improve weld seam precision
And product quality.
There are two the processing stations 20 are oppositely arranged, the reel seaming mechanism 4 corresponds to the setting of the processing stations 20
There are two, by the way that two processing stations 20 are arranged, the processing efficiency of the automatic cylinder device processed can be improved.
Further include cooling device (not shown), the cooling device includes water system and feed pipe, the water supply
Pipe is arranged on the welding mechanism 3, and the water system for the feed pipe for supplying water, by the way that the cooling dress is arranged
It sets, welding structure is cooled down, welding structure is avoided to be damaged under hot environment for a long time.
Further include dust-extraction unit (not shown), the dust-extraction unit is arranged in the rack 2, for collecting welding
The pollutant generated in the process avoids the contaminants environment generated in welding process.
The operation principle of the utility model:
Plank 1 to be processed is placed in processing stations 20 by producers, and 1 liang of crimping of plank to be processed is made to contradict respectively
First compressing structure 43 of one seaming mechanism 41 and the first compressing structure 43 of the second seaming mechanism 42;First extensible member 61 stretches
Driving support member 62 rises and acts against 52 lower part of positioning plate;Described two first compressing structures 43 are by the two of plank 1 to be processed
Crimping is pressed on positioning plate 52, and plank 1 to be processed is made to bend to tubular;The swing of third extensible member 71 makes compressing member 72 decline simultaneously
Compress two crimpings of plank 1 to be processed;The lifting structure 54 drives the positioning plate 52 to decline, and first extensible member 61 is same
Driving support member 62 is walked to decline;First seaming mechanism 41 is moved to the direction of the second seaming mechanism 42, makes the two of plank 1 to be processed
Crimping is close to be spliced to form splicing welding joint;Welding mechanism 3 is moved along the length direction of processing stations, and to plank 1 to be processed
Splicing welding joint welded, producers take out the finished product that is welded.
Compared with prior art, the automatic cylinder device processed of one kind of the utility model, can be to plank 1 to be processed by setting
Two crimpings are compressed and are spliced to form the reel seaming mechanism 4 of splicing welding joint, and to make this, cylinder device processed has automatically
The function that sheet metal is bent to tubular and spliced to two crimpings of plank 1 to be processed, high degree of automation can contract
The production time of short metallic cylinder improves production efficiency, reduces production cost.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right
Some modifications and changes of the utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, to the greatest extent
Some specific terms are used in pipe this specification, these terms are merely for convenience of description, not to the utility model
Constitute any restrictions.