CN102073933A - Production management method and production management device - Google Patents
Production management method and production management device Download PDFInfo
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- CN102073933A CN102073933A CN2010106174672A CN201010617467A CN102073933A CN 102073933 A CN102073933 A CN 102073933A CN 2010106174672 A CN2010106174672 A CN 2010106174672A CN 201010617467 A CN201010617467 A CN 201010617467A CN 102073933 A CN102073933 A CN 102073933A
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Abstract
The invention relates to a production management method, which comprises a step 102 of arranging at least one work package for material in a bill of material and setting at least one process of producing the material for each work package and a step 104 of generating a production task for each work package when generating a production task for the material. The invention also provides a production managemetn device. According to the technical scheme of the invention, the production progress can be accurately managed, the problem of production tracking cross workshops is solved, and the problem that the process needs to be subjected to sectional trracking management due to a complex process, a long production period and a great amount of material preparation even though in the same workshop can also be solved.
Description
Technical field
The present invention relates to ERP, relate in particular to the production management method and apparatus.
Background technology
The middleware of manufacturing enterprise is meant as long as follow the tracks of manufacturing schedule and does not relate to the middle parts that inter-sectional handing-over promptly need not out warehouse-in.At present general ERP (Enterprise Resource Planning, ERP) mainly contains following way and follows the tracks of and manage between the standdle carrier of middleware and produce:
A kind of way is to produce order to generate operationpiston according to process route, directly trace into the per pass operation, the shortcoming of this way be follow the tracks of too thin, strengthen the workshop and reported the progress workload, only need trace into the implementation status in branch workshop because black box is used as in the workshop, and be indifferent to the situation of the inner operation circulation in workshop as planning authorities;
Another kind of way is BOM (Bill Of Materials, Bill of Material (BOM)) between standdle carrier, locates tomography and be divided into two workers' lists, the shortcoming of this way is to have strengthened the maintenance workload of engineering department to BOM, because tomography causes two to produce order, the production order warehouse-in that must complete, between workshop and the workshop by stock handing-over, and actual conditions to be material objects do not put in storage, so just increased the workload of storehouse management.
For these reasons, need a kind of production management method and apparatus, can solve the production tracking problem between standdle carrier and need not to enable workshop management, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the situation of segmentation tracing management operation, be supported under the situation of not enabling workshop management the production run of management middleware simultaneously.
Summary of the invention
In view of more than, technical matters to be solved by this invention is to provide a kind of production management method and apparatus, the progress that can manage production exactly, solved the production tracking problem between standdle carrier, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation.
The invention provides a kind of production management method, comprising: step 102 for the material in the Bill of Material (BOM) is provided with at least one saddlebag, and is provided with at least one procedure of producing described material for each saddlebag; Step 104 when generating production task for described material, is that described each saddlebag generates production task simultaneously.According to this technical scheme, adopt the mode of definition saddlebag, when generating production task, the saddlebag of correspondence is made things convenient for and generate task exactly for material, need not carry out the management of per pass operation, avoided loaded down with trivial details progress control step.
In technique scheme, preferably, in described step 104,, be the production task generation material requistion of described each saddlebag according to getting the raw materials ready of using in described at least one procedure.Generate material requistion according to the situation of getting the raw materials ready in the per pass operation in the saddlebag, can clearly know getting the raw materials ready that this saddlebag need receive.
In technique scheme, preferably, can also comprise:, upgrade the progress of the production task of described each saddlebag according to the completed operation in the production task of each saddlebag.Like this, can be according to the production task progress of recently extrapolating saddlebag of total process number of the ratio sum of completed operation and affiliated saddlebag.
In technique scheme, preferably,, upgrade the progress of the production task of described each saddlebag according to the quantity or the man-hour of described completed operation.Like this, also can according to completed per pass operation in the operation man-hour sum and standard work force of the per pass operation of affiliated saddlebag and the production task progress of recently extrapolating saddlebag.
In technique scheme, preferably, also described progress is carried out manual modification.Can select the mode revised for the user.
Pass through technique scheme, can realize a kind of production management method, the progress that can manage production exactly, solved the production tracking problem between standdle carrier, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation.
The present invention also provides a kind of production management device, comprising: module is set, for the material in the Bill of Material (BOM) is provided with at least one saddlebag, and at least one procedure of producing described material is set for each saddlebag; Task is formulated module, when generating production task for described material, is that described each saddlebag generates production task simultaneously.According to this technical scheme, adopt the mode of definition saddlebag, when generating production task, the saddlebag of correspondence is made things convenient for and generate task exactly for material, need not carry out the management of per pass operation, avoided loaded down with trivial details progress control step.
In technique scheme, preferably, can also comprise: neck material module according to getting the raw materials ready of using in described at least one procedure, is the production task generation material requistion of described each saddlebag.Generate material requistion according to the situation of getting the raw materials ready in the per pass operation in the saddlebag, can clearly know getting the raw materials ready that this saddlebag need receive.
In technique scheme, preferably, can also comprise: the progress module, according to the completed operation in the production task of each saddlebag, upgrade the progress of the production task of described each saddlebag.Like this, can be according to the production task progress of recently extrapolating saddlebag of total process number of the ratio sum of completed operation and affiliated saddlebag.
In technique scheme, preferably, described progress module is upgraded the progress of the production task of described each saddlebag according to the quantity or the man-hour of described completed operation.Like this, also can according to completed per pass operation in the operation man-hour sum and standard work force of the per pass operation of affiliated saddlebag and the production task progress of recently extrapolating saddlebag.
In technique scheme, preferably, also described progress is carried out manual modification.Can select the mode revised for the user.
Pass through technique scheme, can realize a kind of production management device, the progress that can manage production exactly, solved the production tracking problem between standdle carrier, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation.
Description of drawings
Fig. 1 shows the process flow diagram of production management method according to an embodiment of the invention;
Fig. 2 shows the block diagram of production management device according to an embodiment of the invention; And
Fig. 3 shows the operation chart in actual applications of production management method according to an embodiment of the invention.
Embodiment
In order more to be expressly understood above-mentioned purpose of the present invention, feature and advantage, the present invention is further described in detail below in conjunction with the drawings and specific embodiments.
Set forth a lot of details in the following description so that fully understand the present invention, still, the present invention can also adopt other to be different from other modes described here and implement, and therefore, the present invention is not limited to the restriction of following public specific embodiment.
Fig. 1 shows the process flow diagram of production management method according to an embodiment of the invention.
As shown in Figure 1, production management method according to an embodiment of the invention comprises: step 102 for the material in the Bill of Material (BOM) is provided with at least one saddlebag, and is provided with at least one procedure of producing described material for each saddlebag; Step 104 when generating production task for described material, is that described each saddlebag generates production task simultaneously.According to this technical scheme, adopt the mode of definition saddlebag, when generating production task, the saddlebag of correspondence is made things convenient for and generate task exactly for material, need not carry out the management of per pass operation, avoided loaded down with trivial details progress control step.
In technique scheme, preferably, in described step 104,, be the production task generation material requistion of described each saddlebag according to getting the raw materials ready of using in described at least one procedure.Generate material requistion according to the situation of getting the raw materials ready in the per pass operation in the saddlebag, can clearly know getting the raw materials ready that this saddlebag need receive.
In technique scheme, preferably, can also comprise:, upgrade the progress of the production task of described each saddlebag according to the completed operation in the production task of each saddlebag.Like this, can be according to the production task progress of recently extrapolating saddlebag of total process number of the ratio sum of completed operation and affiliated saddlebag.
In technique scheme, preferably,, upgrade the progress of the production task of described each saddlebag according to the quantity or the man-hour of described completed operation.Like this, also can according to completed per pass operation in the operation man-hour sum and standard work force of the per pass operation of affiliated saddlebag and the production task progress of recently extrapolating saddlebag.
In technique scheme, preferably, also described progress is carried out manual modification.Can select the mode revised for the user.
Pass through technique scheme, can realize a kind of production management method, the progress that can manage production exactly, solved the production tracking problem between standdle carrier, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation.
Fig. 2 shows the block diagram of production management device according to an embodiment of the invention.
As shown in Figure 2, production management device 200 comprises according to an embodiment of the invention: module 202 is set, for the material in the Bill of Material (BOM) is provided with at least one saddlebag, and at least one procedure of producing described material is set for each saddlebag; Task is formulated module 204, when generating production task for described material, is that described each saddlebag generates production task simultaneously.According to this technical scheme, adopt the mode of definition saddlebag, when generating production task, the saddlebag of correspondence is made things convenient for and generate task exactly for material, need not carry out the management of per pass operation, avoided loaded down with trivial details progress control step.
In technique scheme, preferably, can also comprise: neck material module 206 according to getting the raw materials ready of using in described at least one procedure, is the production task generation material requistion of described each saddlebag.Generate material requistion according to the situation of getting the raw materials ready in the per pass operation in the saddlebag, can clearly know getting the raw materials ready that this saddlebag need receive.
In technique scheme, preferably, can also comprise: progress module 208, according to the completed operation in the production task of each saddlebag, upgrade the progress of the production task of described each saddlebag.Like this, can be according to the production task progress of recently extrapolating saddlebag of total process number of the ratio sum of completed operation and affiliated saddlebag.
In technique scheme, preferably, described progress module 208 is upgraded the progress of the production task of described each saddlebag according to the quantity or the man-hour of described completed operation.Like this, also can according to completed per pass operation in the operation man-hour sum and standard work force of the per pass operation of affiliated saddlebag and the production task progress of recently extrapolating saddlebag.
In technique scheme, preferably, also described progress is carried out manual modification.Can select the mode revised for the user.
Pass through technique scheme, can realize a kind of production management device, the progress that can manage production exactly, solved the production tracking problem between standdle carrier, though also can solve in same workshop produce since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation.
Below in conjunction with accompanying drawing 3 production management method of the present invention operation steps in actual applications is described.
In step 302, the user definition process route is formulated the affiliated saddlebag of each operation.Increased " saddlebag " attribute and " duration " attribute of material process route operation, the duration is unit with the sky.For example A material process route has operation to be respectively: 10,20,30,40,50, wherein operation 10,20 and 30 is one group and belongs to saddlebag WP1, saddlebag WP1 is done by a workshop, belongs to saddlebag WP2 and operation 40 and 50 is one group, and saddlebag WP2 is done by two workshops.
In step 304, user definition BOM formulates the affiliated saddlebag of each BOM subitem.The BOM subitem has increased " affiliated saddlebag " attribute, and support is selected from " saddlebag " of the parent part operation of parent part and parent part, supports manual input mode, will support to select from the holder reel number at shipbuilding industry.Also can support assembly production orders or assembling BOM to choose, support the foundation of assembly structure tree, thereby set up the relation of making BOM and assembling BOM from the spent material that the BOM component is chosen.For example: the A material need consume B material (WP1), C material (WP1) and D material (WP2), the B material belongs to saddlebag WP1 needs, the C material belongs to the WP1 needs, and the D material belongs to saddlebag WP2 needs.
In step 306, the user carries out the function of the task that generates according to BOM, and the saddlebag that needs the generation task is set, system creates production task 308 and saddlebag task 310 automatically, and being the get the raw materials ready table of saddlebag task according to its BOM subitem creation task, getting the raw materials ready of writing task bag comprises: attributes such as material product, version, grade, composition, free term, label, unit, quantity.
In step 312, the user selects production task, and creates and produce order, when this order is performed, if enabled workshop management, then generates planning sheet, if to the saddlebag task should be arranged, bring the saddlebag task automatically into; If the not enabled workshop management, document that can building work bag task correspondence then, the saddlebag task needs the manual maintenance progress.The user can generate material requistion according to saddlebag, carries out the function of neck material.
In step 314, create planning sheet.
In step 316, the user reports the worker at planning sheet, fills in the completion situation.
In step 318, system calls automatic report operation progress service automatically.Receive operation, the affiliated saddlebag of operation, finish ratio and saddlebag task dispatching parameter, concrete operations are: find corresponding saddlebag task, call the method for calculating corresponding saddlebag progress according to operation, the progress of evaluation work bag.
In step 320, this reports operation progress service call calculates corresponding saddlebag Task Progress according to operation method automatically.
In step 322, the progress of updating task or do not enable workshop management is by manual report progress.
The method that also can carry out according to the production schedule (or planned order) change WBS task changes the WBS task, can support the user to check and manage the manufacturing schedule of middleware by the WBS task.
Wherein, the method according to the corresponding saddlebag Task Progress of operation calculating is specially in the step 320:
Search the operation of production task correspondence, and according to saddlebag evaluation work bag progress under the operation, the specific algorithm of calculating is as follows:
If according to the road number, the saddlebag progress=total operation of per pass operation completion ratio sum/saddlebag road number;
If according to man-hour, the total operation of the sum of products/saddlebag standard work force of the standard work force of saddlebag progress=per pass operation completion ratio * this operation.
The function of revising the task that generates according to BOM also is provided in the production management method of the present invention, whether has added option according to the saddlebag creation task.
Further specify technical scheme of the present invention below in conjunction with concrete chart.
Still is example with A material process route, wherein operation 10,20 and 30 is one group and belongs to saddlebag WP1, and saddlebag WP1 is done by a workshop, and operation 40 and 50 is one group and belongs to saddlebag WP2, and saddlebag WP2 is done by two workshops.
The structure of A material BOM is: the A material need consume B material (WP1), C material (WP1) and D material (WP2), the B material belongs to saddlebag WP1 needs, the C material belongs to the WP1 needs, and the D material belongs to saddlebag WP2 needs.
Generate task according to BOM this moment, and the user only selects A, requires to generate the saddlebag task, and the task data of generation is as shown in table 1 below:
Table 1
The table of getting the raw materials ready of the BOM subitem creation task of selecting according to table 2 and user is as shown in table 2 below:
| The task coding | The material product | Date Required | Quantity |
| 2 | D | 2009-7-3 | 1 |
| 3 | B | 2009-6-30 | 1 |
| 3 | C | 2009-6-30 | 1 |
Table 2
As can be known from Table 2, saddlebag WP1 receives material B and C, and saddlebag WP2 receives material D.
It is as shown in table 3 below to select to generate the production order this moment:
Table 3
Producing the order creation operation according to the one-tenth that generates shifts as shown in table 4 below:
Table 4
The user reports the worker in planning sheet table 4, fill in the completion situation, obtains data as shown in table 5 below:
Table 5
As can be known from Table 5, operation 10 has all been finished.
If the user has selected to calculate according to the road number, the table of filling in according to the user 5 can obtain data as shown in table 6 below:
The operation of having finished 10 belongs among the saddlebag WP1, this saddlebag WP1 also comprises operation 10 and operation 20, this two procedures is not also finished, algorithm according to renewal job schedule provided by the invention: the saddlebag progress=total operation of per pass operation completion ratio sum/saddlebag road number, the i.e. progress of saddlebag WP1=1+0+0/3 ≈ 33.33%.
Below in conjunction with the accompanying drawings the present invention is had been described in detail, pass through technique scheme, can realize a kind of production management method and apparatus, solve the production tracking problem between standdle carrier, though and need not to enable workshop management also can solve in same workshop, produce but since complex process, production cycle long, get the raw materials ready many and need carry out the problem of segmentation tracing management operation, be supported under the situation of not enabling workshop management the production run of management middleware simultaneously.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a production management method is characterized in that, comprising:
Step 102 for the material in the Bill of Material (BOM) is provided with at least one saddlebag, and is provided with at least one procedure of producing described material for each saddlebag;
Step 104 when generating production task for described material, is that described each saddlebag generates production task simultaneously.
2. production management method according to claim 1 is characterized in that, in described step 104, according to getting the raw materials ready of using in described at least one procedure, is the production task generation material requistion of described each saddlebag.
3. production management method according to claim 1 is characterized in that, also comprises:
According to the completed operation in the production task of each saddlebag, upgrade the progress of the production task of described each saddlebag.
4. production management method according to claim 3 is characterized in that, according to the quantity or the man-hour of described completed operation, upgrades the progress of the production task of described each saddlebag.
5. production management method according to claim 4 is characterized in that, also described progress is carried out manual modification.
6. a production management device is characterized in that, comprising:
Module is set,, and at least one procedure of producing described material is set for each saddlebag for the material in the Bill of Material (BOM) is provided with at least one saddlebag;
Task is formulated module, when generating production task for described material, is that described each saddlebag generates production task simultaneously.
7. production management device according to claim 6 is characterized in that, also comprises:
Neck material module according to getting the raw materials ready of using in described at least one procedure, is the production task generation material requistion of described each saddlebag.
8. production management device according to claim 6 is characterized in that, also comprises:
The progress module according to the completed operation in the production task of each saddlebag, is upgraded the progress of the production task of described each saddlebag.
9. production management device according to claim 8 is characterized in that, described progress module is upgraded the progress of the production task of described each saddlebag according to the quantity or the man-hour of described completed operation.
10. production management device according to claim 9 is characterized in that, also described progress is carried out manual modification.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104252671A (en) * | 2014-10-11 | 2014-12-31 | 南车青岛四方机车车辆股份有限公司 | Lean logistics implementation method based on display board |
| CN105205597A (en) * | 2015-09-17 | 2015-12-30 | 浪潮通用软件有限公司 | Project process control method based on business activities |
| CN106249708A (en) * | 2015-04-22 | 2016-12-21 | 斯凯孚公司 | Saddlebag manages |
| CN106529886A (en) * | 2016-11-30 | 2017-03-22 | 四川航天系统工程研究所 | Task box based batch material management system and method |
| CN107862436A (en) * | 2017-10-12 | 2018-03-30 | 深圳云集智造系统技术有限公司 | Generation method, device, terminal and the computer-readable recording medium of BOM |
| CN115271536A (en) * | 2022-08-26 | 2022-11-01 | 南京维拓科技股份有限公司 | Production and labor reporting mistake proofing method applied to discrete manufacturing industry |
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2010
- 2010-12-31 CN CN2010106174672A patent/CN102073933A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104252671A (en) * | 2014-10-11 | 2014-12-31 | 南车青岛四方机车车辆股份有限公司 | Lean logistics implementation method based on display board |
| CN104252671B (en) * | 2014-10-11 | 2017-10-03 | 中车青岛四方机车车辆股份有限公司 | A kind of lean logistics implementation method based on billboard |
| CN106249708A (en) * | 2015-04-22 | 2016-12-21 | 斯凯孚公司 | Saddlebag manages |
| CN105205597A (en) * | 2015-09-17 | 2015-12-30 | 浪潮通用软件有限公司 | Project process control method based on business activities |
| CN106529886A (en) * | 2016-11-30 | 2017-03-22 | 四川航天系统工程研究所 | Task box based batch material management system and method |
| CN107862436A (en) * | 2017-10-12 | 2018-03-30 | 深圳云集智造系统技术有限公司 | Generation method, device, terminal and the computer-readable recording medium of BOM |
| CN107862436B (en) * | 2017-10-12 | 2020-08-18 | 深圳云集智造系统技术有限公司 | Method and device for generating bill of material, terminal and computer-readable storage medium |
| CN115271536A (en) * | 2022-08-26 | 2022-11-01 | 南京维拓科技股份有限公司 | Production and labor reporting mistake proofing method applied to discrete manufacturing industry |
| CN115271536B (en) * | 2022-08-26 | 2023-07-18 | 南京维拓科技股份有限公司 | Production report work mistake proofing method applied to discrete manufacturing industry |
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Application publication date: 20110525 |