CN102071517A - Novel pile loop fabric and method for producing same - Google Patents
Novel pile loop fabric and method for producing same Download PDFInfo
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- CN102071517A CN102071517A CN201110036501.1A CN201110036501A CN102071517A CN 102071517 A CN102071517 A CN 102071517A CN 201110036501 A CN201110036501 A CN 201110036501A CN 102071517 A CN102071517 A CN 102071517A
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- looped pile
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Abstract
The invention discloses a novel pile loop fabric and a method for producing the same. The fabric is a single-sided or double-sided pile loop fabric. Pile loops comprise outer pile loops and inner pile loops; and the pile loop fabric is a novel piled loop fabric which is produced by using natural fibers and ultrathin fibers as piled loop raw materials and chemical fiber filaments or natural fibers as base structure raw material, and by warping, greige cloth weaving, greige cloth post treatment. By combining the respective characteristics and functional advantages of the natural fibers and the ultrathin fibers, the novel piled loop fabric meets the requirements of people for high comfort degree, high moisture absorbability and high breathability of natural fiber products and enjoys great advantages over pure natural piled loop (velvet) fabrics in terms of bulkiness, softness, water absorbability, convenience for moisturizing, quickness for dying, durability, mildewproof performance and other performance.
Description
Technical field
The present invention relates to textile technology field, the method that relates in particular to a kind of looped pile lining and produce the looped pile lining.
Background technology
At present traditional natural looped pile (suede) lining adopts natural fabric, but the special performance of natural fabric self, poor dimensional stability as cotton, the rigidity of fiber crops is big, the use of silk preserve trouble or the like undesirable element another directly make its product be difficult to obtain perfect in every way, for example 100% textile looped pile (suede) lining is obviously not enough on bulkiness, flexibility, and is difficult for washing, repeatedly uses the back feel variable hard.
Summary of the invention
Technical problem to be solved by this invention provide a kind of softness, comfortable, sucting wet air permeability good, durable, the novel looped pile lining that is difficult for going mouldy.
For solving the problems of the technologies described above, technical scheme of the present invention is: novel looped pile lining, described lining are the single or double knop cloth, and described looped pile comprises outer looped pile and internal layer looped pile; Described outer looped pile is the natural fabric looped pile, and described internal layer looped pile is the superfine fibre looped pile.
As optimized technical scheme, described natural fabric is a kind of or several arbitrarily in cotton, hair, silk, fiber crops, fibre and soya or the bamboo fibre; Described superfine fibre is one pack system or multicomponent fibre, and its single fiber line density is less than 0.55dtex.
Another technical problem to be solved by this invention provides a kind of method of producing novel looped pile lining.
For solving the problems of the technologies described above, technical scheme of the present invention is: the method for producing novel looped pile lining, described looped pile lining is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, the probable fiber of chemical fiber filament is organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described novel looped pile lining.
Looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, and end tissue adopts the folded yarn of chemical fiber filament, natural fabric or chemical fiber filament and natural fabric.
Natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, ground warp and weft yarn are natural fabric or chemical fiber filament, described one pack system or multicomponent are to contain one or more components in the fiber, one pack system such as dacron ultrafine fiber, multicomponent such as DTY are washed bright and beautiful compound low-stretch yarn.
Described hair is 1: 1 or 2: 1 or 1: 2 or 2: 2 through the arrangement ratio with ground warp; The arrangement of natural fabric and superfine fibre ratio is 1: 1 or 1: 2 or 2: 1 in the looped pile.
The fabric tissue of described looped pile lining is 2/1 to change through heavily flat or 3/1 change through heavily flat or 2/2 change through heavily flat.
Described grey cloth is carried out the single face clipping handle, obtain the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through post processing.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Owing to adopted technique scheme, novel looped pile lining, described lining is the single or double knop cloth, described looped pile comprises outer looped pile and internal layer looped pile, described looped pile lining is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth are carried out post processing and obtain described novel looped pile lining; Combine natural fabric and superfine fibre characteristics and functionality advantage separately, what product in use contacted skin is that surface fibre is a natural fabric, both met people and liked good with the natural fibre product comfortableness, the requirement that sucting wet air permeability is good, again more than pure natural looped pile lining at bulkiness, flexibility and high-hydroscopicity and easily wetly do soon, durability, aspect of performance such as be difficult for going mouldy have very big advantage.
Description of drawings
Fig. 1 is the single face looped pile;
Fig. 2 is the clipping of single face looped pile;
Fig. 3 is a two-sided terry;
Fig. 4 is a two-sided terry, the single face clipping;
Fig. 5 is a two-sided terry, two-sided clipping.
Among the figure: the outer looped pile of 1-; 2-internal layer looped pile; The high lint of 3-; 4-hangs down lint.
The specific embodiment
Below in conjunction with embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment one:
Shown in Fig. 1,2,3,4 or 5, novel looped pile lining, described lining are the single or double knop cloth, and described looped pile comprises outer looped pile 1 and internal layer looped pile 2.
Described outer looped pile 1 is the natural fabric looped pile, and described internal layer looped pile 2 is the superfine fibre looped pile.
Adopt the method for the novel looped pile lining of knitting and weaving explained hereafter: production procedure is last bobbin, warping, goes up coiled hair, dividing sinker, goes up sley bar, weave, fall grey cloth, debatching, opens fibre, cleaning, dyeing, typing, clot, warehouse-in.
Described looped pile lining is that first sley bar and the 3rd sley bar adopt the DTY of 150D/72F to wash bright and beautiful compound low-stretch yarn and 32
sCotton yarn is simultaneously as the looped pile raw material, second sley bar adopts the DTY of 150D/72F to wash bright and beautiful compound low-stretch yarn, the 4th sley bar adopts the FDY terylene textured filament of 200D/96F, through warping, be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtains described novel looped pile lining.
The arrangement ratio of first sley bar and the 3rd sley bar raw material is 1: 1 in the described looped pile.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described warping adopts DS21/30 type warping machines to carry out section warping;
Described weaving adopted HKS4-1 type E24106 inch tricot warp knitting machine, and concrete technology is as follows: first sley bar and the 3rd sley bar: 0-0/2-2//5100mm/Rack; GB2:5-5/0-0//3450mm/Rack; GB4:0-1/1-0//3260mm/Rack;
Described dyeing may further comprise the steps:
(1) debatching, removing the work;
(2) open fibre: NaOH 7g/L, be warming up to 100 ℃, be incubated 80 minutes;
(3) clean: 40 ℃, washed 10 minutes; Add acetic acid 1%, be neutralized to PH=7;
(4) dyeing: temperature-rise period: with 30 ℃ be starting point, be warming up to 125 ℃ with the speed of 1 ℃/m, be incubated 30 minutes, the speed with 2 ℃/m is cooled to 60 ℃ then; Dyeing assistant: degreaser 1.2g/L, levelling agent 0.5g/L, peregal 0.3%; Dyestuff: use DISPERSE DYES;
(5) reduction cleaning: sodium hydrosulfite 1g/L, soda ash 0.5g/L, 60 ℃ are incubated 20 minutes;
(6) washing: add 3%, 40 ℃ of insulation of cleaning agent 10 minutes;
(7) post processing: hydrophilic silicon oil 1.5%, 40 ℃ of insulations 20 minutes;
(8) typing: 165 ℃ of temperature; 28 meters/minute of the speed of a motor vehicle; Machine models: STB501.
Described grey cloth is carried out the single face clipping handle, through obtaining the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides after the post processing.
Described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through after the post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Embodiment two:
Shown in Fig. 1,2,3,4 or 5, novel looped pile lining, described lining are the single or double knop cloth, and described looped pile comprises outer looped pile 1 and internal layer looped pile 2.
Described outer looped pile 1 is the natural fabric looped pile, and described internal layer looped pile 2 is the superfine fibre looped pile.
Adopt woven weaving process to produce the method for novel looped pile lining: production procedure is: winder, warping, weave, dye, finalize the design, put in storage.
Wool warp is that the DTY of 300D washs bright and beautiful compound low-stretch yarn and 20
sCotton yarn is alternately arranged; Body warp is that the DTY of 300D washs bright and beautiful compound low-stretch yarn; Weft yarn is the FDY terylene textured filament of 300D, through warping, be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtains described novel looped pile lining.
Described hair is 1: 1 or 2: 1 or 1: 2 or 2: 2 through the arrangement ratio with ground warp; The arrangement of natural fabric and capillary fiber ratio is 1: 1 or 1: 2 or 2: 1 in the looped pile.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping handle, through obtaining the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides after the post processing.
Described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through after the post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Described warping adopts the SHGA215C Sectional warping machines to carry out warping.
Described weaving adopted TPS600 type, CR-m-2000-230 type GA798B type towel arrow shaft jacquard weaving machine.
Fabric tissue is that pile stitch adopts 3/1 to change warp rib, and end tissue adopts 2/2 warp rib, and looped pile of every formation needs secondary hand-to-hand fight in tights latitude, secondary long dozen latitude.
Described dyeing may further comprise the steps:
(1) debatching, removing the work;
(2) open fibre: NaOH 7g/L, be warming up to 100 ℃, be incubated 80 minutes;
(3) clean: 40 ℃, washed 10 minutes; Add acetic acid 1%, be neutralized to PH=7;
(4) dyeing: temperature-rise period: 30 being starting point, be warming up to 125 ℃ with the speed of 1 ℃/m, be incubated 30 minutes, the speed with 2 ℃/m is cooled to 60 ℃ then; Dyeing assistant: degreaser 1.2g/L, levelling agent 0.5g/L, peregal 0.3%; Dyestuff: use DISPERSE DYES;
(5) reduction cleaning: sodium hydrosulfite 1g/L, soda ash 0.5g/L, 60 ℃ are incubated 20 minutes;
(6) washing: add 3%, 40 ℃ of insulation of cleaning agent 10 minutes;
(7) post processing: hydrophilic silicon oil 1.5%, 40 ℃ of insulations 20 minutes;
(8) typing: 165 ℃ of temperature; 28 meters/minute of the speed of a motor vehicle; Machine models: STB501;
Last clot packing.
Confidential point on the fabric:
(1) jacquard weave forms shed open clearly, and during harness threading, hair is through penetrating the proparea, and ground warp penetrates the back zone.
(2) during the woven loop fabric, porter should not be too high, and very loose because of wool warp, too high can the increasing of porter be weaved difficulty, will adjacent one group of ground warp during denting with mao in penetrating same dent.
(3) according to the purposes of knop cloth and the reed width of loom, on loom, can erect and knit, also can horizontally knit.
(4) because of knop cloth has higher requirement to hygroscopicity and flexibility, so body warp employing 300D, DTY polyester-nylon composite superfine fibre, hair then, through putting in order later, are pressed the fundamental length and the width of product through adopting network yarn, are sewn into the product of all size.
Embodiment three:
Shown in Fig. 1,2,3,4 or 5, produce the method for novel looped pile lining, described looped pile lining is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile 1 is the raw material of described internal layer looped pile 2, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting to be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described novel looped pile lining.
Looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, and end tissue adopts chemical fiber filament or natural fabric.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping handle, obtain the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
Embodiment four:
Shown in Fig. 1,2,3,4 or 5, produce the method for novel looped pile lining, described looped pile lining is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile 1 is the raw material of described internal layer looped pile 2, chemical fiber filament or natural fabric are organized raw material the end of as, adopt weaving to be woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described novel looped pile lining.
Natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, and ground warp and weft yarn are natural fabric or chemical fibre.
Described hair is 1: 1 or 2: 1 or 1: 2 or 2: 2 through the arrangement ratio with ground warp; The arrangement of natural fabric and superfine fibre ratio is 1: 1 or 1: 2 or 2: 1 in the looped pile.
The fabric tissue of described looped pile lining is 2/1 to change through heavily flat or 3/1 change through heavily flat or 2/2 change through heavily flat.
Described grey cloth post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
Described grey cloth is carried out the single face clipping handle, obtain the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
Described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through post processing.
Therefore lint is distributed as high lint 3 and low lint 4 through looped pile clipping gained.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
All from the present invention is to devise, the structure conversion of having done without creative work all drops within protection scope of the present invention.
Claims (10)
1. novel looped pile lining, described lining is the single or double knop cloth, it is characterized in that: described looped pile comprises outer looped pile and internal layer looped pile; Described outer looped pile is the natural fabric looped pile, and described internal layer looped pile is the superfine fibre looped pile.
2. novel looped pile lining as claimed in claim 1 is characterized in that: a kind of or several arbitrarily in cotton, hair, silk, fiber crops, fibre and soya or the bamboo fibre of described natural fabric; Described superfine fibre is one pack system or multicomponent fibre, and its single fiber line density is less than 0.55dtex.
3. produce the method for novel looped pile lining as claimed in claim 2, it is characterized in that: described looped pile lining is that to adopt natural fabric be that raw material, the superfine fibre of described outer looped pile is the raw material of described internal layer looped pile, chemical fiber filament or natural fabric are organized raw material the end of as, adopt knitting or weaving is woven into grey cloth, afterwards described grey cloth is carried out post processing and obtain described novel looped pile lining.
4. the method for the novel looped pile lining of production as claimed in claim 3 is characterized in that: looped pile adopts superfine fibre long filament and natural fabric to be staggered in the described knitting, and end tissue adopts chemical fiber filament or natural fabric.
5. the method for the novel looped pile lining of production as claimed in claim 3 is characterized in that: natural fabric described in the described weaving and described one-component or multicomponent superfine fibre are done a mao warp, and ground warp and weft yarn are natural fabric or chemical fiber filament.
6. the method for the novel looped pile lining of production as claimed in claim 5 is characterized in that: described hair is 1: 1 or 2: 1 or 1: 2 or 2: 2 through the arrangement ratio with ground warp; The arrangement of natural fabric and superfine fibre ratio is 1: 1 or 1: 2 or 2: 1 in the looped pile.
7. the method for the novel looped pile lining of production as claimed in claim 5 is characterized in that: the fabric tissue of described looped pile lining is 2/1 to change through heavily flat or 3/1 change through heavily flat or 2/2 change through heavily flat.
8. the method for the novel looped pile lining of production as claimed in claim 3 is characterized in that: described grey cloth is carried out the single face clipping handle, obtain the lint circle lining on single face cashmere shell-fabric or looped pile, lint separation two sides through post processing.
9. the method for the novel looped pile lining of production as claimed in claim 3 is characterized in that: described grey cloth is carried out two-sided clipping handle, obtain two-sided cashmere shell-fabric through post processing.
10. produce the method for novel looped pile lining as claimed in claim 8 or 9, it is characterized in that: described post processing comprises debatching, opens fibre, cleaning, dyeing and typing.
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