CN102071475A - Ramie bast fiber washing and fiber pressing linkage device - Google Patents
Ramie bast fiber washing and fiber pressing linkage device Download PDFInfo
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- CN102071475A CN102071475A CN2011100077194A CN201110007719A CN102071475A CN 102071475 A CN102071475 A CN 102071475A CN 2011100077194 A CN2011100077194 A CN 2011100077194A CN 201110007719 A CN201110007719 A CN 201110007719A CN 102071475 A CN102071475 A CN 102071475A
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- washing
- ramie
- press dry
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Abstract
The invention provides a ramie bast fiber washing and fiber pressing linkage device, relating to the field of a ramie production processing device. The device solves the disadvantages that washing machines and dehydrators in the prior art are low in output, bad in production efficiency, high in energy loss and not beneficial for environment protection. The linkage device comprises a ramie washing device, a ramie outlet curtain and a pressing device, wherein the ramie washing device is joined with the pressing device through the ramie outlet curtain. The device is simple in structure, convenient in operation, low in improved investment cost, high in output, energy loss saving, work saving and material saving; the device further washes the ramie thoroughly and does not lead to disorder; and the device is suitable for popularization and application.
Description
Technical field
The present invention relates to the ramie manufacturing and processing equipment, what be specifically related to is that a kind of ramie bast fiber washing press dry interlocking equipment with fiber.
Background technology
Ramie is a kind of pure natural plant, is just developed by China people before 4,000 years, be China distinctive be the crops of main application with the weaving, be China's national treasure.
The ramie output of China accounts for more than 90% of whole world ramie output, and cultivated area is big, and output is abundant.So ramie has " China's grass " to transcribe title in the world.
Ramie has now been developed into a kind of textile face section of fashion top grade through for many years research and development, and fiber has unique style: tenacity fiber, elongation are little, powerful high.Pure ramie fabric has moisture absorption, hydrofuge is fast, has moisture absorbing and sweat releasing, ventilated, nice and cool pleasant function.So being subjected to both at home and abroad deeply, the personage welcomes.
Through the dried ramie phloem of decorticating, the ramie colloid of cellulose and the 30-35 non-cellulose of 65-70% is arranged.In order from ramie phloem, to isolate filament, must be oily through the fiber crops → washing → dehydration of coming unstuck → strike → stain → dewater → shake up → dry → degummed ramie (fiber-spinnable).
Traditional rinsing machine is washed the fiber crops back and is taken off dried by centrifugal dehydrator all by tank → hemp sending curtain → go out numb curtain → three leaf cylinders to form.Because after fiber crops were sent to tank by hemp sending curtain, it was to lean on the impulse force and the three leaf cylinders of water that fiber crops are delivered to the place ahead that fiber crops travel forward.So there is the problem of two aspects.
(1), rinsing machine exists: 1, directly random in fiber crops having become behind the numb screw clamp.2, fiber is easily around three leaf cylinders, and processing time length influences output.3, wash fiber crops and require the hydraulic pressure height, the water yield is big, otherwise fiber crops movement velocity in tank is slow, and to hoard water consumption in tank big so very easily cause.
(2), Water Extraction Machinery: 1, because each dehydration can only be adorned wet numb 50-60kg, so yield poorly, labor strength is big.2, in order to satisfy production procedure, must dispose many centrifugal dehydrators, high every the centrifugal dehydration acc power of Water Extraction Machinery power consumption is 5.5kw.3, be the principle of high speed centrifugation dehydration owing to what take, so equipment loss is big, maintenance load is also big.4, because centrifugal dehydrator takes is the V belt transmission, the elongation of V belt is directed at frequent dehydration and does not reach technological requirement (moisture content generally all can only be controlled at more than 60%).
Summary of the invention
Adopt rinsing machine and Water Extraction Machinery in order to overcome existing ramie manufacturing and processing equipment, yield poorly, production efficiency is poor, and the high deficiency that is unfavorable for environmental protection of power consumption the objective of the invention is to: provide a kind of ramie bast fiber washing to press dry interlocking equipment with fiber.
The technical solution adopted for the present invention to solve the technical problems is as follows: the washing of a kind of ramie bast fiber press dry interlocking equipment with fiber, and it comprises washes numb device, goes out numb curtain, press dry device, describedly washes numb device by going out numb curtain and pressing dry device and be connected mutually.
Describedly wash numb device and comprise hemp sending curtain, wash numb groove, harrow numb device; Described hemp sending curtain is positioned at washes numb front of the slot, harrows numb device and is positioned at and washes numb groove, is located at the bottom land top.
Harrow numb device and comprise the numb frame of rake, power transmission shaft, connecting rod, bent axle, Support bracket, hinge; Power transmission shaft is connected with the numb frame of rake by hinge, and power transmission shaft is connected with bent axle by connecting rod; Bent axle is fixed on the numb frame of rake by Support bracket.
Also comprise balance weight, balance weight is positioned on the connecting rod, near an end of bent axle.
The numb frame of described rake is provided with the numb pawl of washing more than 3.
Described to wash numb groove be rectangular groove shape structure, and front end is provided with water inlet pipe, and the rear end is provided with outlet pipe.
Described wash numb device be 2 the cover or 2 the cover more than, preferred 3 the cover.
Described washing between the numb device is connected by the last hemp sending curtain of washing numb device.
The described device that press dry comprises the hydraulic pressure press drier, numb frame car, rotating disk, track; Described track is connected with rotating disk, and numb frame car moves in orbit, and track is extended to hydraulic pressure press drier below.
Be transported to the numb frame car that is positioned on the rotating disk from the fiber crops of washing after numb device is cleaned through going out numb curtain, numb frame car orbiting after installing is to hydraulic pressure press drier below, press dry operation by the hydraulic pressure press drier, numb frame car is provided with door, and the wet fiber crops after pressing dry are taken out from numb frame car door and get final product.
Compared with prior art, the invention has the beneficial effects as follows:
The washing of described ramie bast fiber and fiber press dry interlocking equipment and are provided with and have following advantage:
The present invention adopts and a plurality ofly washes numb device and be connected in series, and fiber crops continuity in washing numb device is cleaned prevented fiber crops from hoarding in tank, and 2, in washing numb process, do not need fiber crops are confused, solved disorderly the defective of fiber crops, simplified manufacturing procedure; 3, according to a small amount of cleaning principle repeatedly in the chemical science, progressively clean, saved artificial and water consumption.(former every rinsing machine need be joined 3 people, about 100 tons of the numb water consumption of former essence per ton, and after the redesign, every rinsing machine only need dispose 1 people, and the smart fiber crops of (going out fiber crops is responsible for by the staff who press dry) ton are saved 27 yuan/ton of labor wage.The smart numb water consumption of ton about 70 tons, about 30 tons of smart numb using water wisely of ton, about 30 yuan of the spendings of reducing expenses of the smart fiber crops of ton.
The design that fiber crops after the present invention cleans prior art adopt the high speed centrifugation Water Extraction Machinery to dewater has changed the design of dewatering with hydraulic press into, hydraulic press and rinsing machine interlock, be that saving of labor's power saving is simplified working process again, also avoided in dehydration, confusing the fiber crops handle, be convenient to next step processing.One ton of smart numb configuration high-speed centrifugal dehydrator 2-3 platform that needs in the prior art, by the present invention's design, the smart fiber crops of class's product only need a hydraulic press to get final product for three tons, and the smart fiber crops of class's product can reduce for three tons uses 2 people.Save 80 yuan/day of labor wage.A centrifugal dehydrator installed capacity of prior art 5.5kw, class produces three tons of smart fiber crops, need configuration 6-7 platform centrifugal dehydrator, the power consumption 5.5kw of class * 7 * 0.85 * 7.5=245kwh (degree), and adopt the present invention's design, and a hydraulic press installed capacity 5.5kw, class's power consumption is 5.5kw * 1 * 0.85 * 7.5=35kwh (degree), same output per tour using electricity wisely 245-35=210kwh (degree) saves 1470 yuan/class of the electricity charge.
The present invention is simple in structure, and is easy to operate, transforms that input cost is low, output is high, energy efficient, saving of labor, material-saving.Fiber crops clean up thoroughly, and the numb moisture content after pressing dry is low, and (moisture content can be controlled at about 50%) because the moisture content of fiber crops reduces, improved the rate that oils of fiber crops, and the oil content of smart fiber crops can reach more than 0.8.Improve comb and spun quality.
Description of drawings
Fig. 1 is the structural representation that ramie bast fiber washing of the present invention and fiber press dry interlocking equipment;
Fig. 2 is a structural representation of washing numb device among the present invention;
Fig. 3 is the structural representation that press dry device among the present invention.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples, but not as a limitation of the invention.
See also the embodiment that ramie bast fiber washing of the present invention shown in Fig. 1-3 and fiber press dry interlocking equipment,
It comprises washes numb device 1, goes out numb curtain 2, press dry device 3, describedly washes numb device 1 by going out numb curtain 2 and pressing dry device 3 and be connected mutually.Describedly wash numb device 1 and comprise hemp sending curtain 4, wash numb groove 5, harrow numb device 6; Described hemp sending curtain 4 is positioned at washes numb groove 5 front ends, harrows numb device 6 and is positioned at and washes numb groove 5, is located at the bottom land top.Harrow numb device 6 and comprise the numb frame 6.1 of rake, power transmission shaft 6.2, connecting rod 6.3, bent axle 6.4, Support bracket 6.5, hinge; Power transmission shaft 6.2 is connected with the numb frame of rake by hinge 6.6, and power transmission shaft 6.2 is connected with bent axle 6.4 by connecting rod 6.3; Bent axle 6.4 is fixed on the numb frame of rake by Support bracket 6.5.Also comprise balance weight 6.7, balance weight 6.7 is positioned on the connecting rod 6.3, near an end of bent axle 6.4.The numb frame of described rake is provided with 12 and washes numb pawl 6.5.
The described numb groove 5 of washing is rectangular groove shape structure, and front end is provided with water inlet pipe 5.1, and the rear end is provided with outlet pipe 5.2.
Described wash numb device 1 be 3 the cover.
Described washing between the numb device 1 is connected by the last hemp sending curtain 4 of washing numb device 1.
The described device 3 that press dry comprises hydraulic pressure press drier 3.1, numb frame car 3.2, rotating disk 3.3, track 3.4; Described track 3.4 is connected with rotating disk 3.3, and numb frame car operates on the track 3.4, and track 3.4 is extended to hydraulic pressure press drier 3.1 belows.
Be transported to the numb frame car 3.2 that is positioned on the rotating disk from the fiber crops of washing after numb device 1 is cleaned 3.6 through going out numb curtain 2, numb frame car 3.2 after installing runs to hydraulic pressure press drier 3.1 belows along track 3.4, press dry operation by the hydraulic pressure press drier, fiber crops frame car 3.2 has numb frame 3.8, fiber crops frame car is provided with door 3.5, and wet numb 3.7 after pressing dry taken out from numb frame car door 3.5 and got final product.
Illustrate in greater detail: will come unstuck and strike fiber crops behind the fiber crops, and divide, and send into by hemp sending curtain and wash in the numb tank being tiled on the hemp sending curtain, by more piece climbing tooth device, fiber crops from wash numb tank, are carried fiber crops in each tank from front to back automatically evenly continuously, be transported to out numb curtain at last.
Be tiled in hemp sending curtain by the fiber crops after coming unstuck 7, be sent to and wash numb groove, climb numb frame under the drive of power transmission shaft and crank, do back and forth and move up and down, organize climbing tooth more and be installed in and climb on the numb frame, do back and forth and move up and down along with climbing numb frame.Fiber crops advanced multiple tracks on the one hand in the water that flows cleans, and under the effect of climbing tooth, constantly fiber crops is sent to the place ahead on the other hand.Fiber crops by the washing of first road, continuing to be transported to second through hemp sending curtain 4 washes numb groove 5 and the 3rd and washes numb groove 5, after cleaning, be sent to numb frame car by going out numb curtain 2, fill of the rotation of fiber crops back by rotating disk, on the one hand the numb frame car of sky is sent to out numb curtain 2 times, the numb frame car that will fill with fiber crops on the other hand again is sent to below the hydraulic press polishing head, by hydraulic press the moisture content in the fiber crops is pressed dry only.Open the fiber crops after numb frame car door will press dry water, be sent to stain oil groove stain oil.
Above-described embodiment, the present invention specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacing all should be included in protection scope of the present invention.
Claims (8)
1. ramie bast fiber washing press dry interlocking equipment with fiber, and it comprises washes numb device, goes out numb curtain, press dry device, describedly washes numb device by going out numb curtain and pressing dry device and be connected mutually.
2. ramie bast fiber according to claim 1 washing press dry interlocking equipment with fiber, it is characterized in that: describedly wash numb device and comprise hemp sending curtain, wash numb groove, harrow numb device; Described hemp sending curtain is positioned at washes numb front of the slot, harrows numb device and is positioned at and washes numb groove, is located at the bottom land top.
3. ramie bast fiber washing according to claim 2 press dry interlocking equipment with fiber, it is characterized in that: the numb device of described rake comprises the numb frame of rake, power transmission shaft, connecting rod, bent axle, Support bracket, hinge; Power transmission shaft is connected with the numb frame of rake by hinge, and power transmission shaft is connected with bent axle by connecting rod; Bent axle is fixed on the numb frame of rake by Support bracket.
4. ramie bast fiber washing according to claim 3 press dry interlocking equipment with fiber, it is characterized in that: comprise that also balance weight, balance weight are positioned on the connecting rod, near an end of bent axle.
5. ramie bast fiber washing according to claim 3 press dry interlocking equipment with fiber, and it is characterized in that: the numb frame of described rake is provided with the numb pawl of washing more than 3.
6. ramie bast fiber according to claim 3 washing press dry interlocking equipment with fiber, it is characterized in that: described to wash numb groove be rectangular groove shape structure, and front end is provided with water inlet pipe, and the rear end is provided with outlet pipe.
7. ramie bast fiber according to claim 3 washing press dry interlocking equipment with fiber, it is characterized in that: described to wash numb device be 2 covers or more than 2 covers, preferred 3 covers, and described washing between the numb device is connected by the last hemp sending curtain of washing numb device.
8. ramie bast fiber washing according to claim 1 press dry interlocking equipment with fiber, and it is characterized in that: the described device that press dry comprises the hydraulic pressure press drier, numb frame car, rotating disk, track; Described track is connected with rotating disk, and numb frame car moves in orbit, and track is extended to hydraulic pressure press drier below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110007719.4A CN102071475B (en) | 2011-01-14 | Ramie bast fiber washing press dry interlocking equipment with fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110007719.4A CN102071475B (en) | 2011-01-14 | Ramie bast fiber washing press dry interlocking equipment with fiber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102071475A true CN102071475A (en) | 2011-05-25 |
| CN102071475B CN102071475B (en) | 2016-12-14 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124791A (en) * | 1994-04-14 | 1996-06-19 | 武汉大学 | Fast degumming aid for ramie and Broussonetia papyrifera bark and technique |
| CN1904185A (en) * | 2006-07-29 | 2007-01-31 | 江苏紫荆花纺织科技股份有限公司 | Continuous rolling drying machine for jute fiber |
| US20080090078A1 (en) * | 2005-04-19 | 2008-04-17 | Lei Liu | Tree bast fiber and method for processing tree bast |
| CN201125283Y (en) * | 2007-11-20 | 2008-10-01 | 沅江市明星麻业有限公司 | Fiber separation washing stain oil combination machine |
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1124791A (en) * | 1994-04-14 | 1996-06-19 | 武汉大学 | Fast degumming aid for ramie and Broussonetia papyrifera bark and technique |
| US20080090078A1 (en) * | 2005-04-19 | 2008-04-17 | Lei Liu | Tree bast fiber and method for processing tree bast |
| CN1904185A (en) * | 2006-07-29 | 2007-01-31 | 江苏紫荆花纺织科技股份有限公司 | Continuous rolling drying machine for jute fiber |
| CN201125283Y (en) * | 2007-11-20 | 2008-10-01 | 沅江市明星麻业有限公司 | Fiber separation washing stain oil combination machine |
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Granted publication date: 20161214 Termination date: 20180114 |
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