CN102069670B - Crystal trinket embedding machine - Google Patents
Crystal trinket embedding machine Download PDFInfo
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- CN102069670B CN102069670B CN200910154265.6A CN200910154265A CN102069670B CN 102069670 B CN102069670 B CN 102069670B CN 200910154265 A CN200910154265 A CN 200910154265A CN 102069670 B CN102069670 B CN 102069670B
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- sprocket wheel
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Abstract
The invention relates to a crystal trinket embedding machine, which consists of a rack, a feeding mechanism, a stamping mechanism, a control mechanism and a chain feeding mechanism, wherein the rack comprises a bottom plate and supporting components; the feeding mechanism comprises vibration wedges, a feeding trough, a feeding channel, a coil holder, a coil and leaf springs; the stamping mechanism comprises a punch head, a punch head seat, an electromagnet seat, an electromagnet, a photoelectric seat and a stamping seat; the control mechanism comprises a control panel 13 and a photoelectric sensor arranged below the output end of the feeding channel 8; and the chain feeding mechanism comprises a small chain feeding wheel and pedestal, a large chain feeding wheel, a long support bar, a stepped motor, a motor seat, a small chain feeding wheel, a short support bar and a chain discharge wheel. The crystal trinket embedding machine has the characteristics of simple single structure, reliable control way, no need of matching auxiliary equipment, whole-process running automation, embedding force adjustability and embedding speed controllability, and has high embedding speed, high efficiency and wide application.
Description
Technical field
The invention belongs to crystal diamond shape particle ornaments and inlay chaining machinery, specifically a kind of crystal trinket embedding machine.
Background technology
In the manufacturing industry in Zhejiang, a kind of commodity manufacture is had to become a key industry of " Chinese small item all " Yiwu, that is exactly the ornaments inlaying crystal diamond, and this class I goods, as the ornament on hair clip, shoes, on case and bag, is well received by consumers with the gloss of its class diamond.Due to the situation of selling well of Crystal ornaments, a large amount of productions of the crystal diamond of initiation, only Pujiang County is produced all kinds of crystal diamond daily and is reached several hundred million.After crystal glass processing crystal diamond, it occurs with granular form, is located on ornaments, scene claims this technical process for inlaying.Inlay and mainly contain two kinds of methods, one is directly processing diamond holder on ornaments, sticks with glue; Another kind method is first contained in by crystal diamond in the holder of chain type diamond, then make ornaments.First method is mainly used in the less occasion of diamond consumption, and when diamond consumption is more on single-piece ornaments, generally adopts second method.
Two kinds of methods below the main employing of current chain type diamond holder inlaid ornament:
1) inlay by hand: be exactly that chain is placed on table top by workman, pick up crystal diamond with tweezers, select the top of diamond downward, then be placed in diamond holder, tramp with one's feet dynamic support, and diamond, by the pin pressure of four in diamond holder, is fixed by its link gear.The average efficiency of inlaying by hand is at about 12 ~ 16 per minute.
2) pneumatic means is inlayed: have a kind of pneumatic pointing machine in the market, with vibration by crystal diamond choosing to, picked up by vacuum, achieve certain operating pneumatic, efficiency per minute is at about 40.This equipment due to pneumatic element as transmission and executing agency, equipment size is comparatively large, and unit weight reaches about 1.5 tons, and will be equipped with a vavuum pump and an air compressor machine, and environmental noise is large.This equipment reliability is not very desirable, and yield rate is about 80%.
Summary of the invention
The object of the present invention is to provide a kind of optoelectronic induction, the magnetic actuated crystal trinket embedding machine inlayed overall process and automatically control.
The concrete technical scheme realizing the object of the invention is: select and comprise by frame, feed mechanism, punching mechanism, controlling organization, send the all-in-one that chain mechanism forms, frame comprises support and is connected to the supporting member on support, feed mechanism involving vibrations component, chute feeder, feed channel, vibration component is connected with supporting member, chute feeder and feed channel are arranged in order the upside being connected to vibration component, punching mechanism is arranged on feed channel end and comprises the punching press seat arranged from top to bottom, drift, punch holder, electromagnet, electromagnet base, punching press seat, punch holder, electromagnet base is connected on supporting member, drift is placed in punching press seat facing to punching press cover for seat, punch tip and electromagnet are affixed, electromagnet is connected by electromagnet base, controlling organization comprises the control panel be connected on supporting member and the photoelectric sensor be located at below feed channel output, to send chain mechanism to comprise to be arranged on supporting member little send sprocket wheel, send sprocket wheel greatly, cross chain roller, drive the stepper motor sending greatly sprocket wheel, the little sprocket wheel that send is positioned at drift front upper place, sprocket wheel is sent greatly to be positioned at drift back upper place with large, the little chain roller excessively of sprocket wheel side that send is all at same plane, this flat formula electric and magnetic oscillation feeding Main Function that shakes is the crystal diamond by arbitrarily putting into hopper, under the effect of vibration of translation vibrator, by changing excited frequency, select the ways such as the intrinsic frequency of rational vibrational system, make diamond top downward, along feed channel, Methodistic forward permutations is sent to.The crystal diamond that feed channel is sent here by punching mechanism, send to assigned address, the infrared ray sent by detecting portion judges, if arrive assigned address, in the effect of photoelectric controller, send signal, connect the electric current in electromagnet, make to produce magnetic force in electromagnet, attract drift to move upward, certain impulsive force is produced to crystal diamond, make crystal diamond tightly be embedded in the key way of metallic bond, in order to make chain not produce amount of deflection in course of conveying tension, littlely sending sprocket wheel, sending sprocket wheel can be the gathering sill being provided with more than two roads greatly, to increase resistance, vibration component can be then by coil holder, coil, left vibration wedge, right vibration wedge, left spring sheet, right spring leaf, connecting plate formed, connecting plate respectively connects left spring sheet at two ends, left and right and right spring leaf forms " door " shape be tilted to the left, left vibration wedge and right vibration wedge one fall one along being placed in " door ", inclined-plane outwardly, left vibration wedge lateral surface lower end is connected with left spring sheet and is then fixed on supporting member, right spring leaf lower end is connected on supporting member, right vibration wedge is adjacent with right spring leaf to be connected on connecting plate, coil is enclosed within coil holder to be located between left vibration wedge and right vibration wedge, coil holder one end is connected with left vibration wedge, also have controlling organization also can comprise to be provided with counting, stepping, to slow down, to accelerate, to put into controlling functions, the effect of control panel be realize opening by the button of control panel, shut down, the speed of punching press is exerted oneself in damascene process process size, process and trying is inlayed etc. direct control.Send chain mechanism to be sent by the crystal chain inlayed, and by its at guide wheel at metallic bond, under the control of Step motor, by synchronous pulley drive deliver to assigned address, wait for crystal diamond inlay action; Controlling organization can by control panel transformer, controllor for step-by-step motor, controls to use single-chip microcomputer mainboard, fixed relay, power switch, control panel, the formations such as photoelectric sensor, it comprises counting, stepping, slow down, accelerate, put into etc. controlling functions.
A kind of crystal trinket embedding machine of the present invention, compared with existing similar pointing machine, there is standalone architecture simple, control mode is reliable, without the need to matched auxiliaring equipment, the feature that overall process is run automatically, the power size of inlaying can adjust, the speed of inlaying can control, and speed of inlaying is fast, efficiency is high, wide adaptability.
Accompanying drawing explanation
Fig. 1 is the front perspective view of the embodiment of the present invention
Fig. 2 is the back side perspective view of the embodiment of the present invention
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated, but the present invention is also not limited only to the content of embodiment.
As depicted in figs. 1 and 2, crystal trinket embedding machine of the present invention is small-sized crystal trinket embedding machine tool, and it comprises frame, feed mechanism, punching mechanism, controlling organization, send chain mechanism five major part:
1. frame, it comprises support 1 and supporting leg 2 and is connected to supporting member 3, supporting member 4 on support 1.
2. feed mechanism, its involving vibrations component, feed channel 8, chute feeder 7, vibration component is by coil holder 5, coil 6, left vibration wedge 26a, right vibration wedge 26b, left spring sheet 25a, right spring leaf 25b, connecting plate 27 formed, connecting plate 27 respectively connects left spring sheet 25a and right spring leaf 25b and forms " door " shape be tilted to the left at two ends, upper left and right, left vibration wedge 26a and right vibration wedge 26b-falls one along being placed in " door ", inclined-plane outwardly, left vibration wedge 26a lateral surface lower end is connected with left spring sheet 25a and is then fixed on supporting member 4, right spring leaf 25b lower end is connected on supporting member 4, right vibration wedge 26b is adjacent with right spring leaf 25b to be connected on connecting plate 27, coil 6 is enclosed within coil holder 5 to be located between left vibration wedge 26a and right vibration wedge 26b, chute feeder 7 and feed channel 8 are arranged in order the upside being connected to vibration component, its Main Function is the crystal diamond by arbitrarily putting into hopper, magnetic attraction is produced at coil 6, drive the feed channel 8 be connected with vibration wedge 26, chute feeder 7 produces vibration, make the diamond top in chute feeder 7 downward, along feed channel 8, Methodistic forward permutations is sent to.
3. punching mechanism.It comprises punching press seat 17, drift 20, punch holder 21, electromagnet base 22, electromagnet 23, photoelectricity seat 12 etc.Be arranged on feed channel 6 end and comprise the punching press seat 17, drift 20, punch holder 21, electromagnet 23, the electromagnet base 22 that arrange from top to bottom, punch holder 21, electromagnet base 22 are connected on supporting member 3, drift 20 is placed in punching press seat 21 facing to punching press seat 17, drift 20 end and electromagnet 23 are affixed, electromagnet 23 is connected by electromagnet base 22, and photoelectricity seat 12 is located at the downside of feed channel 8 end.
Its Main Function is the crystal diamond sent here by feed channel 8, send to assigned address punching press seat 17, the infrared ray sent by detecting portion on photoelectricity seat 12 judges, if arrive assigned address, then sends signal, connect the electric current in electromagnet 23, make to produce magnetic force in electromagnet, attract drift 20 to move upward, certain impulsive force is produced to crystal diamond, make crystal diamond being embedded in the key way of metallic bond tightly, and complete counting.
4. controlling organization, comprise the control panel 13 be connected on supporting member 3 and the photoelectric sensor 12a be located at below feed channel 8 output, be arranged on the switch board in frame, control panel 13 mainly contain start and stop, setting above it, shut down, send brill, embedding brill, stepping, slow down, accelerate, put into and the button such as numeral of 1-8.Its effect is that size, the speed of process and the examination of being exerted oneself to punching press in damascene process process by the button of control panel to be inlayed etc. and directly carried out Digital Control, alleviates the labour intensity of workman.
Support 1 and supporting leg 2 affix sidewall paneling constitute switch board as can be seen from Figure.Its effect is the transformer will used in control procedure, controllor for step-by-step motor, controls to use single-chip microcomputer mainboard, and the electrical equipment such as fixed relay, power switch, electronic section are fixed installation.Or by transformer, controllor for step-by-step motor, control to use single-chip microcomputer mainboard, the integrated master control borad together of the electrical equipment such as fixed relay, power switch, electronic section is directly connected and installed on control panel 13.
5. chain mechanism is sent.It comprises littlely send sprocket wheel and bearing 9, send sprocket wheel 11 greatly, grew chain roller 10, stepper motor 14, motor cabinet 15, littlely send sprocket wheel 16, short across chain roller 18, goes out the part compositions such as sprocket wheel 19.Its effect is by around sending greatly on sprocket wheel 11, walks around littlely to send sprocket wheel 9, and through below punching press seat 17, around littlely sending sprocket wheel 16, the metallic bond gone out on sprocket wheel 19, under the control of the single-chip microcomputer of switch board inside, by Step motor 14, deliver to assigned address, that waits for crystal diamond inlays action.
It can also be seen that from Fig. 1 and Fig. 2, the mosaic process of this crystal trinket embedding machine is such:
1. preparation.First according to the size of diamond, control panel 13 is arranged, regulate and inlay electric current, vibration force frequency, send the size of drilling speed degree.The metallic bond that will inlay from send greatly on sprocket wheel 11 around, walk around two and littlely send sprocket wheel 9, through the below of punching press seat, littlely send sprocket wheel 16 around upper two, go out sprocket wheel 19.
2. examination is inlayed.Connect the power supply of switch board 1, the diamond in chute feeder 7 under the effect of vibration, delivers to punching press seat 17 along feed channel 8, button is inlayed in the manual examination of pressing on control panel 13, once try to inlay, then observe the effect of inlaying, carry out the adjustment of inlaying electric current according to result.
3. formally inlay.Parameter after adjustment is preserved, machines, carry out auto_mosaicking.
The crystal trinket embedding machine of the present embodiment, using parallel vibrating and gathering sill as crystal diamond towards form slection, and carry out arrangement and before give; When crystal diamond delivers to precalculated position, send execution instruction with Photoelectric Detection; Using the mechanism that stepper motor drives as executing agency, the accurate of action can be realized like this and coordinate, improve reliability and operating efficiency, this device has that power consumption is little, efficiency is high, labor strength is low, compact overall structure, dependable performance, low cost of manufacture, adjusts the characteristics such as easy to use.Designed productive capacity is 120 per minute, and yield rate more than 98%, and ensures the same property of product, improves the quality of inlaid ornament.
Claims (4)
1.
oneplant crystal trinket embedding machine, it is characterized in that by frame, feed mechanism, punching mechanism, controlling organization, send chain mechanism to form, described frame comprises support and is connected to the supporting member on support, feed mechanism involving vibrations component, chute feeder, feed channel, vibration component is connected with supporting member, and chute feeder and feed channel are arranged in order the upside being connected to vibration component, and punching mechanism is arranged on feed channel end and comprises the punching press seat arranged from top to bottom, drift, punch holder, electromagnet, electromagnet base, punching press seat, punch holder, electromagnet base is connected on supporting member, drift is placed in punching press seat facing to punching press cover for seat, punch tip and electromagnet are affixed, electromagnet is connected by electromagnet base, controlling organization comprises the photoelectric sensor being connected to control panel on supporting member and being located at below feed channel output, and to send chain mechanism to comprise to be arranged on supporting member little send sprocket wheel, send sprocket wheel greatly, cross chain roller, drive the stepper motor sending greatly sprocket wheel, the little sprocket wheel that send is positioned at drift front upper place, send greatly sprocket wheel to be positioned at drift back upper place with large, the little chain roller excessively of sprocket wheel side that send is all at same plane.
2. crystal trinket embedding machine as claimed in claim 1, is characterized in that: described littlely send sprocket wheel, send sprocket wheel to be the gathering sill being provided with more than two roads greatly.
3. crystal trinket embedding machine as claimed in claim 1 or 2, it is characterized in that: vibration component is by coil holder, coil, left vibration wedge, right vibration wedge, left spring sheet, right spring leaf, connecting plate formed, connecting plate respectively connects left spring sheet at two ends, left and right and right spring leaf forms " door " shape be tilted to the left, left vibration wedge and right vibration wedge one fall one along being placed in " door ", inclined-plane outwardly, left vibration wedge lateral surface lower end is connected with left spring sheet and is then fixed on supporting member, right spring leaf lower end is connected on supporting member, right vibration wedge is adjacent with right spring leaf to be connected on connecting plate, coil is enclosed within coil holder to be located between left vibration wedge and right vibration wedge, coil holder one end is connected with left vibration wedge.
4. crystal trinket embedding machine as claimed in claim 3, is characterized in that: described controlling organization also comprises and arranges counting, stepping, slows down, accelerates, puts into controlling functions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910154265.6A CN102069670B (en) | 2009-11-19 | 2009-11-19 | Crystal trinket embedding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910154265.6A CN102069670B (en) | 2009-11-19 | 2009-11-19 | Crystal trinket embedding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102069670A CN102069670A (en) | 2011-05-25 |
| CN102069670B true CN102069670B (en) | 2015-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910154265.6A Expired - Fee Related CN102069670B (en) | 2009-11-19 | 2009-11-19 | Crystal trinket embedding machine |
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| CN (1) | CN102069670B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943566A (en) * | 2018-07-06 | 2018-12-07 | 芜湖博康汽车饰件有限公司 | A kind of moulding injection molding pickup system |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240351A (en) * | 2012-02-06 | 2013-08-14 | 周克海 | Stamping part automatic feeding and outputting machine |
| CN113500501B (en) * | 2021-07-24 | 2022-06-17 | 深圳市宝丰首饰设备有限公司 | Intelligent assembling equipment based on jewelry processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2318977A (en) * | 1940-04-15 | 1943-05-11 | Plastic Inlays Inc | Machine for inlaying |
| GB2267247A (en) * | 1992-05-07 | 1993-12-01 | Robotec Ltd | Implanting a shape of one material into a shaped hole in another. |
| KR20070054776A (en) * | 2005-11-24 | 2007-05-30 | 주식회사 윌럭스 | A method for bonding formation under the jewelry and an automatic system thereof |
| CN201077308Y (en) * | 2007-10-15 | 2008-06-25 | 浙江名媛工艺饰品有限公司 | Water drilling bonding machine |
| CN201665109U (en) * | 2009-11-19 | 2010-12-08 | 浙江师范大学 | Crystal ornament embedding machine |
-
2009
- 2009-11-19 CN CN200910154265.6A patent/CN102069670B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2318977A (en) * | 1940-04-15 | 1943-05-11 | Plastic Inlays Inc | Machine for inlaying |
| GB2267247A (en) * | 1992-05-07 | 1993-12-01 | Robotec Ltd | Implanting a shape of one material into a shaped hole in another. |
| KR20070054776A (en) * | 2005-11-24 | 2007-05-30 | 주식회사 윌럭스 | A method for bonding formation under the jewelry and an automatic system thereof |
| CN201077308Y (en) * | 2007-10-15 | 2008-06-25 | 浙江名媛工艺饰品有限公司 | Water drilling bonding machine |
| CN201665109U (en) * | 2009-11-19 | 2010-12-08 | 浙江师范大学 | Crystal ornament embedding machine |
Non-Patent Citations (1)
| Title |
|---|
| 金相试样镶嵌机的机电一体化技术研究;许丽红;《河北农业大学硕士学位论文》;20030901;全文 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943566A (en) * | 2018-07-06 | 2018-12-07 | 芜湖博康汽车饰件有限公司 | A kind of moulding injection molding pickup system |
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| CN102069670A (en) | 2011-05-25 |
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