CN102066867A - 用于液体的板式冷却器 - Google Patents

用于液体的板式冷却器 Download PDF

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CN102066867A
CN102066867A CN200980120165XA CN200980120165A CN102066867A CN 102066867 A CN102066867 A CN 102066867A CN 200980120165X A CN200980120165X A CN 200980120165XA CN 200980120165 A CN200980120165 A CN 200980120165A CN 102066867 A CN102066867 A CN 102066867A
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CN102066867B (zh
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菲利普·普斯特尔尼克
托马斯·奥伊勒罗勒
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April Property And Real Estate Management Co Ltd
Euler-rolle Thomas
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081—Heat exchange elements made from metals or metal alloys
    • F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/0246—Arrangements for connecting header boxes with flow lines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0049—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for lubricants, e.g. oil coolers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F2009/0285—Other particular headers or end plates
    • F28F2009/0292—Other particular headers or end plates with fins
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
    • F28F2250/06—Derivation channels, e.g. bypass
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

用于液体、特别是液压油的板式冷却器，包括由间隔开的形成液体通道的板体(1)构成的平行六面体形组件，空气通道(2)中间连接在相邻的各板体之间并且各板体在端侧与在分配箱和收集箱中的液体通道(6)处于连接，它们配设有输入和排出管，所述分配箱(3)和收集箱(3’)分别构成为铝挤压型材并带有一形成液体通道的连续通道以及一筋体(7)，该筋体具有用于挤压型材-板体的接纳狭缝(5)，所述板体通入在板体的液体通道和端部之间的与连续通道处于连接的收集室(3”)中。

Description

用于液体的板式冷却器
技术领域
本发明涉及一种用于液体、特别是液压油的板式冷却器，包括由多个间隔开的形成液体通道的板体构成的平行六面体形组件，其中，空气通道中间连接在相邻的各板体之间并且各板体在端侧与在分配箱和收集箱中的液体通道处于连接，它们配设有输入和排出管。
背景技术
已知，在开头所述类型的板式冷却器中在冷却状态下能以这样的方式实现旁通流动，即在组件中与液体通道平行地在分配箱和收集箱之间设置旁通通道并且设置在液体入流侧的分配箱在旁通通道的区域内装备有阀，该阀在冷却状态下允许在分配通道和旁通通道之间的连接。
此外，在液压油-空气冷却器中还已知，从分配箱出来的、通入收集箱中的液压油管通过带有空心横截面的板状的挤压型材形成。
另一已知的实施形式在于，挤压型材配设有一体地成型的内部筋。以这种方式使用于液压油的冷却表面增大并由此提高冷却功率。出于这些原因，特别有利的是，挤压型材具有多腔横截面。
板状的挤压型材在已知的结构中在端侧被钎焊到分配箱和收集箱的开口中，这虽然是经济的生产方法，但使得在真空中或在保护气体(CAB)下的钎焊是必需的，该钎焊相对昂贵。
发明内容
本发明的目的在于，创造一种板式冷却器，该板式冷却器能以简单的方式由少量基本组成部分制造并且组装，以便进一步减小生产和制造成本并且提高冷却器的应用可能性。
按照本发明的冷却器的特征在于，分配箱和收集箱分别构成为铝挤压型材并且配设有一形成液体通道的连续通道以及一筋体，该筋体具有侧向筋和用于挤压型材-板体的接纳狭缝，所述侧向筋带有用于安装连接元件的连续的导向槽，所述板体经由接纳狭缝通入筋体的与连续通道处于连接的收集室中，所述收集室与连续通道处于连接。
优选地，用于板体的接纳狭缝在分配箱中和在收集箱中构成为圆弧形的和锥形的，并且插入的板体与这些接纳狭缝优选以低温方法液体密封地连接。
按照本发明的另一实施形式，分配箱的和收集箱的一个端部是倾斜的，以便接纳用于管道接头的适配体。
附图说明
下面结合实施例参照附图更详细地阐述本发明的其他特征。其中：
图1示出按照本发明的板式冷却器的视图，图2示出按照图1的冷却器的左侧视图，图3示出按照图1的冷却器的右侧视图，图4以放大图示出图1中的局部剖视图，图5示出按图3中的线V-V的剖视图，图6示出按图1中的线VI-VI的剖视图，图7示出分配器的视图，图8示出按图7中的线VIII-VIII的剖视图，图9示出对于图7的端面视图，图10示出按图9中的线X-X的剖视图，图11示出与图10类似的、但包括油管的剖视图，图12示出在组装之前的冷却器一部分的透视图，以及图13至18以透视的局部视图示出不同的适配接头。
具体实施方式
在图1中示出的实施例涉及一种液压油冷却器，该液压油冷却器具有平行的板体1与设置在其间的由散热翅2’构成的空气通道2的组件，这些空气通道在所示的示例中被从上向下地穿流并在端侧从分配箱3出发地终止于收集箱3’中。分配箱3和收集箱3’基本上构成相同的。板体1构成为铝挤压(成形)型材(例如按照专利AT402235)并保持在分配箱3和收集箱3’的各连续狭缝5中，如例如图12所示。
分配箱3和收集箱3’分别同样地由铝挤压型材构成，该铝挤压型材配备有一油通道6和一筋体7。筋体在相互对置的侧面上包含导向槽8用于接纳安装元件、如用于螺栓(未示出)的螺母12，以将该冷却器或者说通风器单元固定在车辆、机器或者类似物上。
例如由图4可知，各板体1分别通入分配箱3或收集箱3’的与配设的油通道6处于连接的拱形的油收集室3”中。间隔支架的散热翅2’分别嵌接在分配箱3或收集箱3’的凸起筋3”’上。分配箱3的或收集箱3’的各自一个端部例如以45°倾斜，以便接纳用于管道接头(未示出)的在图13至18中示出的适配体F。各自的另一端部用闭锁螺钉9封闭，如图3所示。
如特别是图12所示，用于板体1的接纳狭缝5在分配箱3和收集箱3’中构成圆弧形的和锥形的。用于油密封的连接的接合方法可以是低温粘接方法(＜300℃)，该方法不需要应用保护气体氛围或真空氛围。在本发明的范围内，插入接纳狭槽5中的板体1也可与狭槽钎焊。
按照图1和5，油冷却器装备有已知的旁通通道10，其中，阀11经由在端侧的内螺纹13旋拧到分配箱3中(例如按照AT414042)。阀11的阀封闭体可通过弹簧在关闭方向上预紧，优选直到2至3巴的压差(打开压力)。该实施方式有利地能实现，当油温暖并且经由板体1的压力损失小(＜2巴)时，在正常运行中旁路封闭并且整个油量流动经过板体1。如果在冷却运行中在板体1中的压力损失＞2至3巴，则旁通阀11打开并且能实现在分配箱3和收集箱3’之间的经由旁通通道10的直接连接。
如图13至18所示，用于管道接头的适配体F可固定在分配箱3或收集箱3’的倾斜的端部上，而无需带有不同定向的复杂的焊接，由此可以考虑所有在实践中现有的连接情况。按照本发明，冷却器既可被U形地、也可被对角地穿流，例如通过箭头P所示。
当然，本发明并不限于所示的实施例，而是这些实施例可以多次地变型，例如这涉及挤压的板体的构成及其与分配箱或收集箱的连接。

Claims (5)

1.用于液体、特别是液压油的板式冷却器，包括由间隔开的形成液体通道(6)的板体(1)构成的平行六面体形组件，空气通道(2)中间连接在相邻的各板体(1)之间并且各板体(1)在端侧与在分配箱(3)和收集箱(3’)中的液体通道(6)处于连接，它们配设有输入和排出管，其特征在于，所述分配箱(3)和收集箱(3’)分别构成为铝挤压型材并且配设有一形成液体通道(6)的连续通道以及一筋体(7)，该筋体具有侧向筋和用于挤压型材-板体(1)的接纳狭缝(5)，所述侧向筋带有用于安装连接元件的连续的导向槽(8)，所述板体经由接纳狭缝(5)通入筋体(7)的与连续通道(6)处于连接的收集室(3”)中，所述收集室与连续通道(6)处于连接。
2.根据权利要求1所述的板式冷却器，其特征在于，用于板体(1)的连续的接纳狭缝(5)在分配箱(3)中和在收集箱(3’)中构成为圆弧形的和锥形的，并且插入的板体(1)与这些接纳狭缝优选以低温方法液体密封地连接。
3.根据权利要求1或2所述的板式冷却器，其特征在于，所述分配箱(3)的和收集箱(3’)的一个端部是倾斜的，以便接纳用于带有不同定向的管道接头的适配体(F)。
4.根据权利要求1至3中任一项所述的板式冷却器，其特征在于，在所述分配箱(3)的和收集箱(3’)的连续通道(5)中在端侧构成有螺纹(12)，用以固定功能元件、优选用于旁通通道的阀(11)。
5.根据权利要求1至4中任一项所述的板式冷却器，其特征在于，所述筋体(7)在空气通道(2)的区域内配设有用于散热翅(2’)的间隔筋(3”’)。
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US20110139418A1 (en) 2011-06-16
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US9587887B2 (en) 2017-03-07
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EP2297539B1 (de) 2019-07-17

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