CN102061607A - Method and device for cutting and punching chemical fiber belt - Google Patents

Method and device for cutting and punching chemical fiber belt Download PDF

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Publication number
CN102061607A
CN102061607A CN 201010283480 CN201010283480A CN102061607A CN 102061607 A CN102061607 A CN 102061607A CN 201010283480 CN201010283480 CN 201010283480 CN 201010283480 A CN201010283480 A CN 201010283480A CN 102061607 A CN102061607 A CN 102061607A
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CN
China
Prior art keywords
heater
chemical fibre
severing
fibre band
punching
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Granted
Application number
CN 201010283480
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Chinese (zh)
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CN102061607B (en
Inventor
王文学
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Jihua 3543 Knitting Garment Co Ltd
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Jihua 3543 Knitting Garment Co Ltd
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Priority to CN201010283480A priority Critical patent/CN102061607B/en
Publication of CN102061607A publication Critical patent/CN102061607A/en
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

The invention discloses a method and a device for cutting and punching a chemical fiber belt, which solve the problems of high investment, low efficiency and the like in the prior art. The device comprises a base, a 'door'-shaped bracket, a plurality of punching mechanisms and a cutting and punching mechanism, wherein the base is provided with a groove for accommodating the chemical fiber belt; two ends of the 'door'-shaped bracket are fixed at two ends of the base; the plurality of punching mechanisms are arranged on the 'door'-shaped bracket at intervals; the punching mechanism consists of a heater, a cylinder, a positioner arranged on the heater and punch heads, wherein the heater is upwards provided with at least two longitudinal limit guide rods arranged on the 'door'-shaped bracket; and the cutting and punching mechanism is arranged on the 'door'-shaped bracket and consists of a punching structure and a cutter. The chemical fiber belt is processed with a plurality of holes at one time by combining the processes of heating and punching and cut at the same time, the method and the device are suitable for the conventional ultrasonic plastic heat sealing machine, the operation is simple, the cost is reduced, and the production efficiency is improved.

Description

The severing of chemical fibre band, hole-punching method and device
Technical field
The present invention relates to a kind of processing method and equipment of chemical fibre band, particularly the severing of chemical fibre band, hole-punching method and device.
Background technology
The chemical fibre band generally is by nylon, materials such as polypropylene fibre are through pocket builder, be made into certain thickness, the belt of certain width and length, technological requirement is at a plurality of circular holes of chemical fibre band upper punch of certain size, should be bonding around the circular hole, prior art is placed on the chemical fibre band of the certain size that cuts between the upper die and lower die, use the ultrasonic principle, utilize high-frequency friction between the work contact-making surface of upper die and lower die and make molecule produce heat rapidly, when this heat enough makes the chemical fibre band dissolve, stopping ultrasonic sending out to shake and finishes punching, the chemical fibre band is carried out severing and during towards a plurality of hole, needing multiple devices respectively, is example with ultrasonic plastic cement heat sealing machine, need adjust a plurality of parameters during operation, inconvenient operation once can not be carried out the ability severing and towards a plurality of holes to the chemical fibre band.
Summary of the invention
In order to overcome above-mentioned defective, the object of the present invention is to provide a kind of simple in structure, cost is low, efficient the is high severing of chemical fibre band, hole-punching method and device.
In order to achieve the above object, chemical fibre band of the present invention severing, hole punched device comprise:
Base is provided with the groove that is used for ccontaining chemical fibre band;
" Jiong " font support, two ends are fixed on described base two ends;
Some punch mechanisms, be disposed on described " Jiong " font support, constitute by heater, cylinder and the locator and the drift that are arranged on the described heater, the cylinder body of described cylinder is fixedly installed on " Jiong " font support, free end is connected with heater, heater upwards is provided with at least two longitudinal spacing guide rods, and described longitudinal spacing guide rod penetrates and is arranged on Jiong " on the font support, described locator and drift be the groove location setting of corresponding described base all;
The severing punch mechanism is arranged on described " Jiong " font support, is made of punching structure and cut-off knife, and described cut-off knife is arranged on the corresponding described base groove of described heater one side position.
Wherein, described locator comprises backstay and is arranged on the positioning disk of described backstay bottom that described backstay top is equipped with spring by being bolted to described heater upper end on the backstay between positioning disk and the heater lower surface.
Particularly, described drift is two, is separately positioned on described locator both sides, described drift is provided with centre bore, described centre bore bottom is the tubaeform of opening flaring, and corresponding drift is provided with longitudinal hole on the described heater, and described drift outer wall is connected with described longitudinal hole inwall.
Further, described cylinder free end is arranged with the heatproof cover and is arranged on the described heater by bolt, and described bolt is equipped with spring with the cylinder free end of " Jiong " font support.
Wherein, be provided with buffer strip in the groove of described base, described chemical fibre band is arranged on the described buffer strip.
Further, two ends, described cut-off knife bottom are provided with chamfering rib in the arcuation to its both sides correspondence respectively.
In order to achieve the above object, chemical fibre band of the present invention severing, hole-punching method may further comprise the steps:
(1) the chemical fibre band is placed in the groove of base;
(2) the some punch mechanisms action downwards simultaneously by side disposed thereon is located back and punching;
(3) severing, punch mechanism and the described hole punched device action downwards simultaneously by side disposed thereon is located back punching severing simultaneously.
Described step (2) comprising:
(21) drive unit of punch mechanism promotion heater moves down, and simultaneously the drift that is arranged on heater base is heated;
(22) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(23) drift continues to move down the downward punching press of relative chemical fibre band with heater and finishes punching action to the precalculated position under the effect of drive unit;
(24) drive unit spurs heater in the other direction and is moved upward to the home position.
Described step (3) comprising:
The drive unit of (31) severing, punch mechanism promotes heater and moves down, and simultaneously drift and the cut-off knife that is arranged on heater base is heated;
(32) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(33) drift and cut-off knife continue to move down the downward punching press of relative chemical fibre band with heater and finish punching and severing action to the precalculated position under the effect of drive unit;
(34) drive unit spurs heater in the other direction and is moved upward to the home position.
The temperature of described step (21) and (31) heating is between 160 degrees centigrade-200 degrees centigrade.
Above-mentioned method and structure, the chemical fibre band that needs severing and punching is placed in the groove of base, utilize cylinder to drive the severing of process heating, punch mechanism and punch mechanism carry out severing and punching to the chemical fibre band, cut-off knife and drift are all heated by heater, and has toughness, in severing process and punching out process, carried out bonding to the chemical fibre band, carried out simultaneously severing again, so not only the edge to severing has carried out bonding, and the hole of making shape of liquidating around also carried out bonding, above-mentioned punching and mechanism's space distance as required are disposed on the Jiong shape support, once just can carry out severing according to predetermined size simultaneously in a plurality of holes of punching out, improve production efficiency greatly.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of specific embodiments of the invention.
Fig. 2 looks the partial cutaway structural representation for the master of punch mechanism of the present invention.
Fig. 3 looks the partial cutaway structural representation for the left side of Fig. 2.
Fig. 4 is that the master of severing of the present invention, punch mechanism looks the partial cutaway structural representation.
Fig. 5 looks the partial cutaway structural representation for the left side of Fig. 4.
Fig. 6 is the structural representation of looking up of Fig. 4.
Fig. 7 is the sectional structure schematic diagram of base.
The specific embodiment
The present invention is described in more detail below in conjunction with drawings and Examples.
Chemical fibre band of the present invention severing, hole-punching method may further comprise the steps:
(1) the chemical fibre band is placed in the groove of base;
(2) the some punch mechanisms action downwards simultaneously by side disposed thereon is located back and punching;
(21) drive unit of punch mechanism promotion heater moves down, and simultaneously the drift that is arranged on heater base is heated; The temperature of heating is between 160 degrees centigrade-200 degrees centigrade;
(22) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(23) drift continues to move down the downward punching press of relative chemical fibre band with heater and finishes punching action to the precalculated position under the effect of drive unit;
(24) drive unit spurs heater in the other direction and is moved upward to the home position.
(3) severing, punch mechanism and the described hole punched device action downwards simultaneously by side disposed thereon is located back punching severing simultaneously.
The drive unit of (31) severing, punch mechanism promotes heater and moves down, and simultaneously drift and the cut-off knife that is arranged on heater base is heated; The temperature of heating is between 160 degrees centigrade-200 degrees centigrade;
(32) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(33) drift and cut-off knife continue to move down the downward punching press of relative chemical fibre band with heater and finish punching and severing action to the precalculated position under the effect of drive unit;
(34) drive unit spurs heater in the other direction and is moved upward to the home position.
Above-mentioned method is carried out once porous processing and finished severing simultaneously the chemical fibre band by the technology of heating and punching out, and is existing to existing ultrasonic wave plastic cement fusion joining process, more directly perceived, simple and direct, significantly reduced the investment of equipment simultaneously, reduces cost.
Shown in Fig. 1-7, the specific embodiment of chemical fibre band of the present invention severing, hole punched device comprises:
Base 1 is provided with the groove 11 that is used for ccontaining chemical fibre band 10; Wherein, be provided with buffer strip 12 in the described groove, described chemical fibre band is arranged on the described buffer strip; Play cushioning effect respectively in severing and punching out process at cut-off knife and drift, protection cut-off knife and drift are avoided excessive impulsive force and are caused passivation or inefficacy;
" Jiong " font support 2, two ends are fixed on described base two ends; The top is provided with some installation sites and is used for fixing described punch mechanism and severing, punch mechanism; Be provided with three spacing holes 21 around each installation site, be used to wear the longitudinal spacing guide rod of described punch mechanism and severing, punch mechanism, limit the beat that moves up and down of described punch mechanism and severing, punch mechanism by spacing guide rod;
Some punch mechanisms 3, be disposed on described " Jiong " font support, by heater 6, cylinder 7 and the locator 8 and the drift 9 that are arranged on the described heater constitute, described heater 6 comprises a rectangle metal derby 61 and is arranged on sealing plate middle electrically heated rod 62 and temperature sensor 63, metal derby is heated and then heats the drift that is arranged on the metal derby by electrically heated rod, the cylinder body 71 of described cylinder 7 is arranged on " Jiong " font support by bolting, free end 72 (piston end) is fixedlyed connected with metal derby, in order to prevent the piston temperatures involved sealing effectiveness that is heated, heatproof collet 73 is set between piston and metal derby, and be arranged on the described metal derby by bolt, described bolt is equipped with spring 74 with the cylinder free end of " Jiong " font support, prevent vibration, play cushioning effect; Adopt temperature controller that the temperature of heater is controlled automatically, guarantee that temperature is greater than the fusing point of described chemical fibre band when metal derby moves to lower dead center;
Metal derby upwards is provided with three longitudinal spacing guide rods 75 (plane is provided with the position and is isosceles triangle), described longitudinal spacing guide rod penetrates and is arranged on Jiong " in the spacing hole 21 of font support, described locator and the drift all groove location of corresponding described base are arranged between the two longitudinal spacing guide rods; Wherein, described locator 8 comprises backstay 81 and is arranged on the positioning disk 82 of described backstay bottom that described backstay top is equipped with spring 83 by being bolted to described metal derby upper end on the backstay between positioning disk and the metal derby lower surface; When described positioning disk moves down with metal derby, because positioning disk is positioned at described drift below, therefore positioning disk at first contacts with the chemical fibre band, along with metal derby continues to move down, described positioning disk and chemical fibre band compress the location and compress this spring, treat that metal derby arrives lower dead center, after the drift that is positioned at positioning disk top and chemical fibre band contact and finish punching and move, move up with metal derby, drift at first breaks away from the chemical fibre band, this moment, positioning disk continued to keep original position, and when metal derby arrival top dead centre, positioning disk and chemical fibre band break away from;
Described drift 9 is two and makes step-like by the tube material respectively, be separately positioned on described locator both sides, described drift is provided with round center hole 91, described centre bore bottom is tubaeform 92 of opening flaring, the effect in this hole is when punching, and the waste material that the chemical fibre band is swept away is guided by this hole, is deposited in around the chemical fibre band circular hole to avoid waste material, corresponding drift is provided with the longitudinal screw through hole on the described heater, is threaded between described drift path outer wall and the described longitudinal hole inwall;
Severing punch mechanism 4 is arranged on described " Jiong " font support, is made of punching structure 3 and cut-off knife 41, and described cut-off knife is arranged on the corresponding described base groove of described heater one side position.
Further, described cut-off knife is knife-edge, and two ends, cut-off knife bottom are provided with chamfering rib in the arcuation 42 to its both sides correspondence respectively.Be used for the chemical fibre band two ends after the severing all cutting be the circular arc chamfering shape, be convenient to next step processing.
Above-mentioned structure, the connected metal derby of the descending drive of steam-cylinder piston moves down, by temperature controller electrically heated rod is heated simultaneously and then the temperature of the drift that is arranged on the metal derby and cut-off knife is raise, by being arranged on the described drift of temperature sensor indirect detection in the metal derby and the temperature of cut-off knife, reach chemical fibre band melting temperature or (specifically be provided with as required) by temperature controller control when high slightly electrically heated rod is stopped heating, metal derby is descending, positioning disk at first contacts with the chemical fibre band and locatees, drift continues to be displaced downwardly to the chemical fibre band and contacts and finish punching, this moment, metal derby moved to lower dead center, the cylinder driven plunger is up, drift at first breaks away from the chemical fibre band, positioning disk continues the location, and positioning disk and chemical fibre band break away from subsequently, and metal derby moves to top dead centre.
The present invention is not limited to above-mentioned embodiment, no matter do any variation on its shape or structure, every to utilize above-mentioned chemical fibre band severing, hole-punching method and device all be a kind of distortion of the present invention, all should think and drop within the protection domain of the present invention.

Claims (10)

1. chemical fibre band severing, hole punched device is characterized in that, comprising:
Base is provided with the groove that is used for ccontaining chemical fibre band;
" Jiong " font support, two ends are fixed on described base two ends;
Some punch mechanisms, be disposed on described " Jiong " font support, constitute by heater, cylinder and the locator and the drift that are arranged on the described heater, the cylinder body of described cylinder is fixedly installed on " Jiong " font support, free end is connected with heater, heater upwards is provided with at least two longitudinal spacing guide rods, and described longitudinal spacing guide rod penetrates and is arranged on Jiong " on the font support, described locator and drift be the groove location setting of corresponding described base all;
The severing punch mechanism is arranged on described " Jiong " font support, is made of punching structure and cut-off knife, and described cut-off knife is arranged on the corresponding described base groove of described heater one side position.
2. chemical fibre band as claimed in claim 1 severing, hole punched device, it is characterized in that, described locator comprises backstay and is arranged on the positioning disk of described backstay bottom, described backstay top is equipped with spring by being bolted to described heater upper end on the backstay between positioning disk and the heater lower surface.
3. chemical fibre band as claimed in claim 2 severing, hole punched device, it is characterized in that, described drift is two, be separately positioned on described locator both sides, described drift is provided with centre bore, described centre bore bottom is the tubaeform of opening flaring, and corresponding drift is provided with longitudinal hole on the described heater, and described drift outer wall is connected with described longitudinal hole inwall.
4. chemical fibre band as claimed in claim 3 severing, hole punched device is characterized in that, described cylinder free end is arranged with the heatproof cover and is arranged on the described heater by bolt, and described bolt is equipped with spring with the cylinder free end of " Jiong " font support.
5. chemical fibre band as claimed in claim 4 severing, hole punched device is characterized in that, are provided with buffer strip in the groove of described base, and described chemical fibre band is arranged on the described buffer strip.
6. as the severing of the arbitrary described chemical fibre band of claim 1-5, hole punched device, it is characterized in that two ends, described cut-off knife bottom are provided with chamfering rib in the arcuation to its both sides correspondence respectively.
7. chemical fibre band severing, hole-punching method may further comprise the steps:
(1) the chemical fibre band is placed in the groove of base;
(2) the some punch mechanisms action downwards simultaneously by side disposed thereon is located back and punching;
(3) severing, punch mechanism and the described hole punched device action downwards simultaneously by side disposed thereon is located back punching severing simultaneously.
8. chemical fibre band as claimed in claim 7 severing, hole-punching method, described step (2) comprising:
(21) drive unit of punch mechanism promotion heater moves down, and simultaneously the drift that is arranged on heater base is heated;
(22) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(23) drift continues to move down the downward punching press of relative chemical fibre band with heater and finishes punching action to the precalculated position under the effect of drive unit;
(24) drive unit spurs heater in the other direction and is moved upward to the home position.
9. chemical fibre band as claimed in claim 8 severing, hole-punching method, described step (3) comprising:
The drive unit of (31) severing, punch mechanism promotes heater and moves down, and simultaneously drift and the cut-off knife that is arranged on heater base is heated;
(32) being arranged on elastic positioner that heater base is positioned at the drift lower position moves down at first with heater under the effect of drive unit and contacts and be located with the chemical fibre band;
(33) drift and cut-off knife continue to move down the downward punching press of relative chemical fibre band with heater and finish punching and severing action to the precalculated position under the effect of drive unit;
(34) drive unit spurs heater in the other direction and is moved upward to the home position.
10. the severing of chemical fibre band, hole-punching method as claimed in claim 8 or 9, the temperature of described step (21) and (31) heating is between 160 degrees centigrade-200 degrees centigrade.
CN201010283480A 2010-09-16 2010-09-16 Method and device for cutting and punching chemical fiber belt Active CN102061607B (en)

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Application Number Priority Date Filing Date Title
CN201010283480A CN102061607B (en) 2010-09-16 2010-09-16 Method and device for cutting and punching chemical fiber belt

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Application Number Priority Date Filing Date Title
CN201010283480A CN102061607B (en) 2010-09-16 2010-09-16 Method and device for cutting and punching chemical fiber belt

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CN102061607A true CN102061607A (en) 2011-05-18
CN102061607B CN102061607B (en) 2012-10-03

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104727130A (en) * 2015-04-20 2015-06-24 浙江恒悦经编有限公司 Cutter device for cloth cutting machine
CN104846510A (en) * 2015-03-31 2015-08-19 苏州盛达织带有限公司 Ribbon loom with punching function
CN104862863A (en) * 2015-03-31 2015-08-26 苏州盛达织带有限公司 Novel ribbon loom
CN105773711A (en) * 2014-12-26 2016-07-20 衢州联盛方略技术开发有限公司 Automation device for braid punching and hot melting
CN109352729A (en) * 2018-10-11 2019-02-19 南京理工大学 A kind of quick perforating device for Petiolus Trachycarpi processing
CN109371657A (en) * 2018-09-28 2019-02-22 庄婉卿 A kind of plaiting table band that prevents scatters the cloth cutter device that is not easy of processing
CN109629221A (en) * 2018-12-18 2019-04-16 拓卡奔马机电科技有限公司 A kind of ultrasonic wave cloth-cutting apparatus and template machine
CN110815378A (en) * 2019-11-20 2020-02-21 童雪松 Rapid punching machine and punching method for braided fabric
WO2021143556A1 (en) * 2020-01-17 2021-07-22 深圳市新嘉拓自动化技术有限公司 Clutch-type synchronous punching, gluing and cutting multifunctional gluing mechanism

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CN1387965A (en) * 2001-05-29 2003-01-01 Uht株式会社 Multi-shaft perforating device for strap material
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CN101301758A (en) * 2008-07-08 2008-11-12 吴涤非 Sprinkler tube piece laser boring machine
JP2009184090A (en) * 2008-02-08 2009-08-20 Toyota Motor Corp Thin film coating sheet test piece cut out method and thin film coating sheet manufacturing device
CN201850395U (en) * 2010-09-16 2011-06-01 际华三五四三针织服饰有限公司 Cutting and punching device of chemical fiber belt

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JPH1142594A (en) * 1997-07-30 1999-02-16 Buichi Suzuki Punching blade protecting method of puncher, puncher and punching blade protecting device
CN1387965A (en) * 2001-05-29 2003-01-01 Uht株式会社 Multi-shaft perforating device for strap material
JP2003260692A (en) * 2002-03-06 2003-09-16 Seiko Epson Corp Tape cutting method, tape cutting die and tape cutting punch
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773711A (en) * 2014-12-26 2016-07-20 衢州联盛方略技术开发有限公司 Automation device for braid punching and hot melting
CN104846510A (en) * 2015-03-31 2015-08-19 苏州盛达织带有限公司 Ribbon loom with punching function
CN104862863A (en) * 2015-03-31 2015-08-26 苏州盛达织带有限公司 Novel ribbon loom
CN104727130A (en) * 2015-04-20 2015-06-24 浙江恒悦经编有限公司 Cutter device for cloth cutting machine
CN109371657A (en) * 2018-09-28 2019-02-22 庄婉卿 A kind of plaiting table band that prevents scatters the cloth cutter device that is not easy of processing
CN109371657B (en) * 2018-09-28 2021-05-14 绍兴市德帏纺织科技有限公司 Cloth cutting device for preventing woven watchband from being scattered and difficult to process
CN112853727A (en) * 2018-09-28 2021-05-28 庄婉卿 Cloth cutting system and using method
CN109352729A (en) * 2018-10-11 2019-02-19 南京理工大学 A kind of quick perforating device for Petiolus Trachycarpi processing
CN109629221A (en) * 2018-12-18 2019-04-16 拓卡奔马机电科技有限公司 A kind of ultrasonic wave cloth-cutting apparatus and template machine
CN110815378A (en) * 2019-11-20 2020-02-21 童雪松 Rapid punching machine and punching method for braided fabric
WO2021143556A1 (en) * 2020-01-17 2021-07-22 深圳市新嘉拓自动化技术有限公司 Clutch-type synchronous punching, gluing and cutting multifunctional gluing mechanism

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