CN204955233U - A device for getting rid of carrier band lateral opening burr - Google Patents
A device for getting rid of carrier band lateral opening burr Download PDFInfo
- Publication number
- CN204955233U CN204955233U CN201520712749.9U CN201520712749U CN204955233U CN 204955233 U CN204955233 U CN 204955233U CN 201520712749 U CN201520712749 U CN 201520712749U CN 204955233 U CN204955233 U CN 204955233U
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- carrier band
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- burr
- lateral opening
- mounting blocks
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Abstract
The utility model provides a device for getting rid of carrier band lateral opening burr, its characterized in that: including base, carrier band positioning unit, bed frame unit and deburring unit, wherein, carrier band positioning unit sets up on the base, carrier band positioning unit is used for fixing a position the carrier band in order to form the deburring work area, the bed frame unit is including setting up the fixing base on the base to and the drive arrangement no. 1 of setting on the fixing base, the deburring unit includes at least one heating stylus, the heating stylus with zone location is corresponding in deburring work, the deburring unit is connected with drive arrangement no. 1 to realize that thereby deburring unit makes heating stylus immigration deburring work area or withdraws from the deburring work area. The device can realize the automation mechanized operation, reduces intensity of labour, and the resource of using manpower sparingly improves the product percent of pass, saves manufacturing cost.
Description
Technical field
The utility model relates to carrier band manufacturing technology field, more particularly, relates to a kind of device for removing the lateral opening burr of carrier band.
Background technology
Carrier band is a kind of band-type product being applied to electronic packaging field, the edge of carrier band generally offers carrier band lateral opening.In existing processing method, carrier band is lateral opening is adopt perforating die carry out punching process and formed.But this processing method usually can make the lateral opening generation burr of carrier band because of the wearing and tearing of perforating die red needle.In order to protect electronic devices and components not adhered to by the remaining burr got off of punching process, part precise electronic components and parts (as automobile product) explicitly call for its packaging carrier band, and carrier band is lateral opening can not be jagged.
In order to make the lateral opening not remaining burr of carrier band, in the process that carrier band is lateral opening, needing often to change perforating die red needle, and using electric iron to scald flash removed by staff.Frequent replacing red needle can cause production cost probably to improve 70%.Staff scalds burr then to be needed to increase more producers, increases production cost; Labour intensity is high, and the too single repetition of operation, easily makes producers' mental fatigue, usually there will be electric iron and scalds carrier band and finally cause the situation that carrier band entire volume is scrapped.
Therefore, a kind of device removed the lateral opening burr of carrier band, realize automation mechanized operation, reduce labour intensity, save human resources, improve product percent of pass is designed.
Utility model content
The purpose of this utility model is to overcome shortcoming of the prior art with not enough, provides a kind of for the device removing the lateral opening burr of carrier band, can realize automation mechanized operation, reduce labour intensity, save human resources, improve product percent of pass, save production cost.
In order to achieve the above object, the utility model is achieved by following technical proposals: a kind of device for removing the lateral opening burr of carrier band, is characterized in that: comprise base, carrier band positioning unit, foundation unit and removal burr unit; Wherein, described carrier band positioning unit is arranged on base; Carrier band positioning unit removes burr working region for locating carrier band to be formed; Described foundation unit comprises the holder be arranged on base, and is arranged on the drive unit one on holder; Described removal burr unit comprises at least one heating stylus; Described heating stylus is corresponding with position, described removal burr working region; Remove burr unit to be connected with drive unit one, move to realize removing burr unit thus make heating stylus move into removal burr working region or exit removal burr working region.
The utility model device adopts carrier band positioning unit to be located by carrier band, and the heating stylus of being moved high temperature afterwards by drive unit one carries out blanching treatment to carrier band is lateral opening; Utilize the heat of carrier material to melt characteristic, make the remaining burr got off of punching fuse into the lateral opening edge of carrier band, thus reach the technique effect removing burr; Can automation mechanized operation be realized, reduce labour intensity, save human resources, improve product percent of pass, save production cost.
Further scheme is: described removal burr unit also comprises mobile mounting blocks and heating needle plate; Described heating stylus is positioned on heating needle plate; Described heating needle plate is connected with mobile mounting blocks, and mobile mounting blocks is connected to realize mobile mounting blocks with drive unit one drive heating stylus to move.Drive unit one can drive mobile mounting blocks to move, thus mobile heating stylus realizes the lateral opening blanching treatment of carrier band to remove burr.
Further scheme is: described removal burr unit also comprises heat insulation and cooling block; Described heating needle plate is connected with mobile mounting blocks by heat insulation; Cooling block is arranged on mobile mounting blocks.Heat insulation is arranged between mobile mounting blocks and heating needle plate, can effectively reduce the thermal loss caused because of metal flash heat transfer, can slow down the programming rate of mobile mounting blocks simultaneously.Cooling block can reduce the temperature of mobile mounting blocks in time, avoids high temperature to cause fire damage to other parts.
Described mobile mounting blocks comprises interconnective longitudinal part and transverse part; Described heat insulation and cooling block lay respectively at the both sides of described transverse part; Longitudinal part is connected with drive unit one.This design can obtain optimized effect of heat insulation and cooling effect, can improve the efficiency conversion ratio of device, saves the energy, is conducive to increasing the service life.
Device also comprises water cooling unit; Described cooling block is cooling water plate, and cooling water plate is connected with water cooling unit.
Described drive unit one comprises track base, and is slidably arranged in the guide rail on track base; Described track base is arranged on holder; Guide rail is connected with removal burr unit.Under the guide effect of track base and guide rail, remove burr unit and do directed movement, mobile more accurate, effectively reduce and remove burr unit repetitive operation and the wearing and tearing that produce.
Described foundation unit also comprises connecting plate and angle adjustment plate; Described drive unit one is arranged on connecting plate; Connecting plate is arranged on holder by angle adjustment plate.Foundation unit adopts many plates combination, realizes multiple parts angle adjustment by angle adjustment plate, greatly reduces the precision problem brought because of processing dimension tolerance, effectively reduces the processing cost of device.
Described foundation unit also comprises the buffering mounting blocks be arranged on holder; Buffering mounting blocks is provided with buffer near the side of removing burr unit.Buffer can limit the shift motion removing burr unit, can reduce the collision between parts simultaneously, is conducive to improving machining accuracy.
Described carrier band positioning unit comprises carrier band guide rail and cover plate; Carrier band guide rail is arranged on base; Cover plate is connected with base by drive unit two, moves to regulate the distance between cover plate and carrier band guide rail thus realizes carrier band locate to realize cover plate.Carrier band positioning unit can effective location carrier band, prevents carrier band be subjected to displacement in the process removing burr and damage carrier band.
Device also comprises detecting unit; Detecting unit comprises detection pedestal, revolving structure, the axis of guide, check-out console, guide wheel, slide rail, slide block, sensing chip, sensor and alarm structure; Described revolving structure can be rotatably set in and detects on pedestal; Revolving structure is formed some salient points establishing carrier band lateral opening for card; Check-out console is arranged on the top of revolving structure; Guide wheel is arranged on check-out console, and guide wheel and described salient point are fitted; Check-out console is connected with slide block by the axis of guide; Slide block is slidably disposed on slide rail; Slide rail and sensor are separately positioned on and detect on pedestal; Sensing chip is connected with slide block, and sensing chip and sensor fit; Sensor is connected with alarm structure signal.
Bad owing to may exist in blanching treatment process, such as burr be only moved into carrier band lateral opening in but do not fuse into the lateral opening edge of carrier band, this situation will affect client use; Therefore carrier band is carried out check processing again by the utility model device after blanching treatment.The principle of check processing is: revolving structure rotarily drive carrier band move to detect position carry out check processing; Lateral opening when being normal condition at carrier band, carrier band border-punched card is located in salient point, and guide wheel and salient point are fitted, and sensing chip and sensor are fitted; If the lateral opening generation of carrier band is abnormal, carrier band lateral opening can not the card is set in salient point, and guide wheel can not be fitted with salient point and move up, and drives check-out console, the axis of guide and slide block to move up while guide wheel moves, thus sensing chip is separated with sensor, alarm structure generation alarm.It is lateral opening that the utility model device can effectively detect carrier band, makes the lateral opening removal burr of carrier band reach optimum efficiency.
Compared with prior art, the utility model tool has the following advantages and beneficial effect:
1, the utility model device carries out blanching treatment to carrier band is lateral opening, makes the remaining burr got off of punching process fuse into the lateral opening edge of carrier band, thus reaches the technique effect removing burr; Can automation mechanized operation be realized, reduce labour intensity, save human resources, improve product percent of pass, save production cost;
2, the utility model device can effectively reduce the thermal loss caused because of metal flash heat transfer, can slow down the programming rate of mobile mounting blocks simultaneously, avoid high temperature to cause fire damage to other parts;
3, the action of the utility model device is accurate, can effectively reduce wear;
4, can effectively to detect carrier band after blanching treatment lateral opening for the utility model device, makes the lateral opening removal burr of carrier band reach optimum efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model device;
Fig. 2 is the structural representation of carrier band positioning unit in the utility model device;
Fig. 3 is the scheme of installation of foundation unit and removal burr unit in the utility model device;
Fig. 4 is the structural representation of foundation unit in the utility model device;
Fig. 5 is the structural representation removing burr unit in the utility model device;
Fig. 6 is the scheme of installation of detecting unit in embodiment two devices;
Fig. 7 is the structural representation of detecting unit in embodiment two devices;
Fig. 8 is the enlarged drawing in A portion in Fig. 7;
Wherein, 1 is base, 2 is carrier band positioning unit, 21 is carrier band guide rail, 22 is cover plate, 23 is drive unit two, 3 is foundation unit, 31 is holder, 32 is angle adjustment plate, 33 is connecting plate, 34 is buffering mounting blocks, 35 is track base, 36 is guide rail, 37 is buffer, 4 for removing burr unit, 41 is mobile mounting blocks, 42 is heat insulation, 43 is heating needle plate, 44 is heating stylus, 45 is cooling block, 46 is buffer stopper, 5 is detecting unit, 51 for detecting pedestal, 52 is revolving structure, 53 is guide wheel, 54 is check-out console, 55 is the axis of guide, 56 is slide block, 57 is slide rail, 58 is sensing chip, 59 is sensor, 6 is the frame of carrier band forming machine.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
Embodiment one
The present embodiment device, for removing the lateral opening burr of carrier band, its structure is as shown in Fig. 1 ~ Fig. 5; Comprise base 1, carrier band positioning unit 2, foundation unit 3 and remove burr unit 4.
Carrier band positioning unit 2 comprises carrier band guide rail 21 and cover plate 22; Carrier band guide rail 21 is arranged on base 1; Cover plate 22 is connected with base 1 by drive unit 2 23, moves to realize cover plate 22.Carrier band positioning unit 2 removes burr working region for locating carrier band to be formed.Carrier band positioning unit 2 can effective location carrier band, prevents carrier band be subjected to displacement in the process removing burr and damage carrier band.
Foundation unit 3 comprises holder 31, drive unit one, connecting plate 33, angle adjustment plate 32 and buffering mounting blocks 34; Drive unit one comprises track base 35 and guide rail 36.Holder 31 preferably adopts precision corner seat; Holder 31 is arranged on base 1.Guide rail 36 is slidably arranged on track base 35; Buffering mounting blocks 34 and track base 35 are separately positioned on connecting plate 33; Connecting plate 33 is arranged on holder 31 by angle adjustment plate 32.Buffering mounting blocks 34 is provided with buffer 37 near the side of removing burr unit.
Remove burr unit 4 and comprise several heating stylus 44, and mobile mounting blocks 41, heating needle plate 43, heat insulation 42 and cooling block 45; Mobile mounting blocks 41 comprises interconnective longitudinal part and transverse part.The longitudinal part of mobile mounting blocks 41 is connected with guide rail 36.Heat insulation 42 and cooling block 45 are connected to the both sides of the transverse part of mobile mounting blocks 41; In the present embodiment, heat insulation 42 and cooling block 45 are connected to the upper side and lower side of mobile mounting blocks 41; It also can be other side that heat insulation 42 and cooling block 45 are connected to mobile mounting blocks 41 in practical application.Heating needle plate 43 is connected with mobile mounting blocks 41 by heat insulation 42; Each heating stylus 44 is disposed side by side on heating needle plate 43.In the present embodiment, the quantity of heating stylus 44 is multiple, and the quantity of heating stylus 44 in practical application is more than one.Heating stylus 44 is corresponding with removal position, burr working region; By the drive of guide rail 36, heating stylus 44 is movable to removal burr working region and carries out blanching treatment to carrier band is lateral opening.In the present embodiment, cooling block 45 is cooling water plate, and cooling water plate is connected with water cooling unit; Specifically, the input of cooling water plate is connected with infusion fluid with water cooling unit, and the output of cooling water plate is connected with water cooling unit with output liquid, thus realizes utilizing liquid that cooling water plate is lowered the temperature.Remove burr unit 4 and also comprise the buffer stopper 46 be connected with mobile mounting blocks 41.When removing burr unit 4 and moving to peak or minimum point, buffer 37 and buffer stopper 46 offset.
The operation principle of the present embodiment device is: first, and carrier band moves on carrier band guide rail 21, and drive unit 2 23 drive cover plate 22 compresses carrier band makes carrier band locate, and the lateral opening protrusion of carrier band and carrier band guide rail 21 are formed removes burr working region; Afterwards, guide rail 36 drives removal burr unit 4 to move, and the heating stylus 44 of high temperature is moved to carrier band until contact the lateral opening enforcement blanching treatment of carrier band; Utilize the heat of carrier material to melt characteristic, make the remaining burr got off of punching fuse into the lateral opening edge of carrier band, thus reach the technique effect removing burr; Can automation mechanized operation be realized, reduce labour intensity, save human resources, improve product percent of pass, save production cost.Drive unit 2 23 can adopt cylinder; Cover plate 22 also to heating stylus 44 position-limiting actions, can improve machining accuracy.Heating stylus 44 can be heated by heat-generating pipe.
Foundation unit 3 adopts many plates combination, realizes multiple parts angle adjustment by angle adjustment plate 32, greatly reduces the precision problem brought because of processing dimension tolerance, effectively reduces the processing cost of device.
In the moving process removing burr unit 4, track base 35 and guide rail 36 have guide effect to removal burr unit 4, make removal burr unit 4 do directed movement, mobile more accurate, effectively reduce and remove burr unit 4 repetitive operation and the wearing and tearing that produce.Buffer 37 can limit the shift motion removing burr unit, can reduce the collision between parts simultaneously, is conducive to improving machining accuracy.
Heat insulation 42 is arranged between mobile mounting blocks 41 and heating needle plate 43, can effectively reduce the thermal loss caused because of metal flash heat transfer, can improve the efficiency conversion ratio of device, saves the energy; The programming rate of mobile mounting blocks 41 can be slowed down simultaneously.Cooling block 45 can reduce the temperature of mobile mounting blocks 41 in time, avoids high temperature to cause fire damage to other parts; Be conducive to increasing the service life.
The present embodiment device can be arranged on carrier band forming machine, makes carrier band enter into the present embodiment device after shaping and realizes removing burr.In the present embodiment device, base 1 can be the frame of carrier band forming machine; But in order to be more convenient for installing, base 1 preferably adopts the independent structure arranged, and base 1 is connected with the frame of carrier band forming machine.
Embodiment two
The present embodiment device is for removing the lateral opening burr of carrier band, and the difference of the present embodiment device and embodiment one device is: the present embodiment device also comprises detecting unit 5; The structure of detecting unit 5 as shown in Figure 6 to 8.Detecting unit 5 can be mounted in the frame 6 of carrier band forming machine.
Detecting unit 5 comprises detection pedestal 51, revolving structure 52, the axis of guide 55, check-out console 54, guide wheel 53, slide rail 57, slide block 56, sensing chip 58, sensor 59 and alarm structure.Revolving structure 52 can be rotatably set in and detects on pedestal 51; Revolving structure 52 is formed some salient points establishing carrier band lateral opening for card; Check-out console 54 is arranged on the top of revolving structure 52; Guide wheel 53 is arranged on check-out console 54, and guide wheel 53 and salient point are fitted; Check-out console 54 is connected with slide block 56 by the axis of guide 55; Slide block 56 is slidably disposed on slide rail 57; Slide rail 57 and sensor 59 are separately positioned on and detect on pedestal 51; Sensing chip 58 is connected with slide block 56, and sensing chip 58 and sensor 59 fit; Sensor 59 is connected with alarm structure signal.
Bad owing to may exist in blanching treatment process, such as burr be only moved into carrier band lateral opening in but do not fuse into the lateral opening edge of carrier band, this situation will affect client use; Therefore carrier band is carried out check processing again by the present embodiment device after blanching treatment.The principle of check processing is: revolving structure 52 rotarily drive carrier band move to detect position carry out check processing; Lateral opening when being normal condition at carrier band, carrier band border-punched card is located in salient point, and guide wheel 53 and salient point fits, and sensing chip 58 and sensor 59 are fitted; If the lateral opening generation of carrier band is abnormal, carrier band lateral opening can not the card is set in salient point, and guide wheel 53 can not be fitted with salient point and move up, and drives check-out console 54, the axis of guide 55 and slide block 56 to move up while guide wheel 53 moves, thus sensing chip 58 is separated with sensor 59, alarm structure gives the alarm.It is lateral opening that the present embodiment device can effectively detect carrier band, makes the lateral opening removal burr of carrier band reach optimum efficiency.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (10)
1. for removing a device for the lateral opening burr of carrier band, it is characterized in that: comprise base, carrier band positioning unit, foundation unit and removal burr unit; Wherein, described carrier band positioning unit is arranged on base; Carrier band positioning unit removes burr working region for locating carrier band to be formed; Described foundation unit comprises the holder be arranged on base, and is arranged on the drive unit one on holder; Described removal burr unit comprises at least one heating stylus; Described heating stylus is corresponding with position, described removal burr working region; Remove burr unit to be connected with drive unit one, move to realize removing burr unit thus make heating stylus move into removal burr working region or exit removal burr working region.
2. the device for removing the lateral opening burr of carrier band according to claim 1, is characterized in that: described removal burr unit also comprises mobile mounting blocks and heating needle plate; Described heating stylus is positioned on heating needle plate; Described heating needle plate is connected with mobile mounting blocks, and mobile mounting blocks is connected to realize mobile mounting blocks with drive unit one drive heating stylus to move.
3. the device for removing the lateral opening burr of carrier band according to claim 2, is characterized in that: described removal burr unit also comprises heat insulation and cooling block; Described heating needle plate is connected with mobile mounting blocks by heat insulation; Cooling block is arranged on mobile mounting blocks.
4. the device for removing the lateral opening burr of carrier band according to claim 3, is characterized in that: described mobile mounting blocks comprises interconnective longitudinal part and transverse part; Described heat insulation and cooling block lay respectively at the both sides of described transverse part; Longitudinal part is connected with drive unit one.
5. the device for removing the lateral opening burr of carrier band according to claim 3, is characterized in that: also comprise water cooling unit; Described cooling block is cooling water plate, and cooling water plate is connected with water cooling unit.
6. the device for removing the lateral opening burr of carrier band according to any one of claim 1 to 5, is characterized in that: described drive unit one comprises track base, and is slidably arranged in the guide rail on track base; Described track base is arranged on holder; Guide rail is connected with removal burr unit.
7. the device for removing the lateral opening burr of carrier band according to any one of claim 1 to 5, is characterized in that: described foundation unit also comprises connecting plate and angle adjustment plate; Described drive unit one is arranged on connecting plate; Connecting plate is arranged on holder by angle adjustment plate.
8. the device for removing the lateral opening burr of carrier band according to any one of claim 1 to 5, is characterized in that: described foundation unit also comprises the buffering mounting blocks be arranged on holder; Buffering mounting blocks is provided with buffer near the side of removing burr unit.
9. the device for removing the lateral opening burr of carrier band according to any one of claim 1 to 5, is characterized in that: described carrier band positioning unit comprises carrier band guide rail and cover plate; Carrier band guide rail is arranged on base; Cover plate is connected with base by drive unit two, moves to regulate the distance between cover plate and carrier band guide rail thus realizes carrier band locate to realize cover plate.
10. the device for removing the lateral opening burr of carrier band according to any one of claim 1 to 5, is characterized in that: also comprise detecting unit; Detecting unit comprises detection pedestal, revolving structure, the axis of guide, check-out console, guide wheel, slide rail, slide block, sensing chip, sensor and alarm structure; Described revolving structure can be rotatably set in and detects on pedestal; Revolving structure is formed some salient points establishing carrier band lateral opening for card; Check-out console is arranged on the top of revolving structure; Guide wheel is arranged on check-out console, and guide wheel and described salient point are fitted; Check-out console is connected with slide block by the axis of guide; Slide block is slidably disposed on slide rail; Slide rail and sensor are separately positioned on and detect on pedestal; Sensing chip is connected with slide block, and sensing chip and sensor fit; Sensor is connected with alarm structure signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520712749.9U CN204955233U (en) | 2015-09-15 | 2015-09-15 | A device for getting rid of carrier band lateral opening burr |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520712749.9U CN204955233U (en) | 2015-09-15 | 2015-09-15 | A device for getting rid of carrier band lateral opening burr |
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| CN204955233U true CN204955233U (en) | 2016-01-13 |
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| CN201520712749.9U Active CN204955233U (en) | 2015-09-15 | 2015-09-15 | A device for getting rid of carrier band lateral opening burr |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078899A (en) * | 2016-06-22 | 2016-11-09 | 彭敏敏 | A kind of PP plate automatic punch machine and PP plate processing method |
| CN106182106A (en) * | 2016-07-10 | 2016-12-07 | 陈清朋 | A kind of floating limit clipping device of elevator handrail |
| CN111633277A (en) * | 2020-06-02 | 2020-09-08 | 荣成歌尔电子科技有限公司 | Burr cleaning device and burr cleaning system |
-
2015
- 2015-09-15 CN CN201520712749.9U patent/CN204955233U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078899A (en) * | 2016-06-22 | 2016-11-09 | 彭敏敏 | A kind of PP plate automatic punch machine and PP plate processing method |
| CN106078899B (en) * | 2016-06-22 | 2017-10-31 | 彭敏敏 | A kind of PP plates automatic punch machine and PP plate processing method |
| CN106182106A (en) * | 2016-07-10 | 2016-12-07 | 陈清朋 | A kind of floating limit clipping device of elevator handrail |
| CN111633277A (en) * | 2020-06-02 | 2020-09-08 | 荣成歌尔电子科技有限公司 | Burr cleaning device and burr cleaning system |
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