CN102061573B - Sewing recorder for sewing machine - Google Patents

Sewing recorder for sewing machine Download PDF

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Publication number
CN102061573B
CN102061573B CN2011100380952A CN201110038095A CN102061573B CN 102061573 B CN102061573 B CN 102061573B CN 2011100380952 A CN2011100380952 A CN 2011100380952A CN 201110038095 A CN201110038095 A CN 201110038095A CN 102061573 B CN102061573 B CN 102061573B
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CN
China
Prior art keywords
time
rotary speed
sewing
tangent line
sewing machines
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Application number
CN2011100380952A
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Chinese (zh)
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CN102061573A (en
Inventor
戌亥优
山谷惠子
植田昌彦
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Juki Corp
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Juki Corp
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/08Arrangements for inputting stitch or pattern data to memory ; Editing stitch or pattern data
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/006Control knobs or display means
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/06Physical exchange of memory
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2205/00Interface between the operator and the machine
    • D05D2205/02Operator to the machine
    • D05D2205/08Buttons, e.g. for pattern selection; Keyboards
    • D05D2205/085Buttons, e.g. for pattern selection; Keyboards combined with a display arrangement, e.g. touch sensitive control panel

Abstract

A sewing recorder for a sewing machine capable of grasping the sewing condition of the sewing machine with a simple configuration is provided. The main shaft rotational speed of the sewing machine is detected at every prescribed interval of time and it is recorded in a memory. In the case that a sewing machine control command is generated simultaneously at the time, it is recorded as well. Every time a thread cutting command is generated, data recorded in the memory are transmitted to an operation panel and displayed as the graph of the time and the rotational speed at the display device. In such constitution, the sewing condition of the sewing machine is displayed without adding special equipment and the sewing recorder is realized by simple constitution. Also, since the generation of the sewing machine control command is displayed together with the rotational speed, the propriety of the generation of the sewing machine control command is verified.

Description

The Recoring device of Sewing machines
The application divides an application, the application number of its female case application: 200510136969.2, and the applying date: 2005.12.15, denomination of invention: the Recoring device of Sewing machines.
Technical field
The time variation that the present invention relates to record the machine spindle rotary speed waits the stitching sewing machine tape deck of stitching sewing machine situation.
Background technology
All the time, record and curve show the migration of machine spindle rotary speed, grasp the operational situation of Sewing machines according to this curve operator, carry out guidance to the operator to improve the running rate (patent documentation 1) of Sewing machines.
Patent documentation 1:JP JP 3-10357 communique (37 row to the, 7 hurdles, the 6th hurdle, 10 row)
But, because in the Sewing machines in the past, or utilize the rotary speed determinator that is installed on the Sewing machines outside to measure the rotary speed of machine spindle, maybe the rotary speed data of measuring is stored, is shown in the outside microcomputer that is connected with Sewing machines, if do not append the device that does not have direct relation with external measurement device or outside microcomputer etc. so have, then can not grasp the problem of the situation of making of Sewing machines.
Summary of the invention
The present invention is in order to address this problem, and it is a kind of with simple structure that its purpose is to provide, and just can grasp the Recoring device of the Sewing machines of stitching sewing machine situation.
The present invention's's (technical scheme 1) stitching sewing machine tape deck has:
Drive the Spindle Motor of machine spindle;
Detect the rotary speed testing agency of described main shaft rotary speed;
Record at regular intervals the recording mechanism of main shaft rotary speed;
Be installed on the guidance panel that possesses display on the Sewing machines,
The rotary speed at regular intervals of described record can be shown as the curve of time and rotary speed at described display.
In addition, recording mechanism, when the Sewing machines control instruction has occured when, record the time of origin of this Sewing machines control instruction, and this Sewing machines control instruction has occured in the place's demonstration of the time on the curve corresponding with the time of origin of Sewing machines control instruction, be provided with metrological service, when described Sewing machines control instruction was the tangent line instruction, described metrological service was used for metering from making the time that begins to the tangent line instruction occurs.
In addition, recording mechanism, through repeatedly recording main shaft rotary speed at regular intervals, and on display simultaneously curve show the rotary speed at regular intervals (technical scheme 3) of each time record.
In addition, in the present invention, being provided with metering begins to the time that the tangent line instruction occurs or from the metrological service (technical scheme 1,6) of tangent line instruction to the time that next time tangent line instruction occurs occurs from making, according to each time that is measured, the indication range (technical scheme 5) of change display.This indication range also can be carried out (technical scheme 4) by the method that the indication range set mechanism is set.
In the present invention, owing to be carried on the curve that on the guidance panel display of Sewing machines the time variation of main shaft rotary speed is shown as time and rotary speed, so needn't append special machine, the situation of making that can show Sewing machines, can realize making logger with simple structure, can obtain to improve the efficient equipment that the operator makes function.In addition, in the present invention, because in the control instruction of locating to show Sewing machines corresponding to the time on the curve of Sewing machines control instruction time of origin, so can be with the generation of Sewing machines control instruction constantly and the rotary speed curve of this moment, thereby can verify the appropriate property (technical scheme 1) that the Sewing machines control instruction occurs.
In addition, because through repeatedly recording main shaft rotary speed at regular intervals, and the while curve shows the rotary speed at regular intervals of each time record on display, so can make by the data that more repeatedly record the checking (technical scheme 3) of action.
In addition, because in the present invention, set the indication range (technical scheme 4) that curve shows, metering begins to the time that the tangent line instruction occurs or from the tangent line instruction occuring to the time that next time tangent line instruction occurs (technical scheme 1,6) from making, and according to the time of measuring, change respectively the indication range (technical scheme 5) of display, thus can realize the demonstration corresponding to the situation of making, and show detailed analysis data.
Description of drawings
Fig. 1 is that expression is as the sewing machine body of the Recoring device inscape of Sewing machines of the present invention and the front view of guidance panel outward appearance.
Fig. 2 is the front view that is installed on the guidance panel outward appearance on the sewing machine body.
Fig. 3 is the block diagram of expression sewing machine body and operating board structure.
Fig. 4 is the flow chart of making the record flow process of expression Sewing machines.
Fig. 5 is the key diagram that expression is shown in the data of record the state on the display.
Fig. 6 (A) is the picture that shows simultaneously repeatedly data, (B) is to show the picture that begins to the time that the tangent line instruction occurs from making.
Among the figure: 10-sewing machine body, 11-control device for sewing-machine, 20-guidance panel, 21-display, 30-storage card.
The specific embodiment
Recoring device of the present invention, owing to be to utilize sewing machine body and carrying guidance panel thereon to realize the device of its function, so needn't append external mechanical, can realize making the function of logger, below, according to embodiments of the invention, present invention will be described in detail with reference to the accompanying.
Embodiment
Fig. 1 is the outside drawing of expression sewing machine body 10 and guidance panel 20.Sewing machine body 10, in its shank 2 upper supports eedle 3, eedle 3, Spindle Motor 5 rotations that are powered because of closed electrical source switch 4 and utilize belt 6 that its rotation is passed to machine spindle, and moving up and down.Handle the needle corresponding to this, cloth-feeding device 8 carries cloth to make with the work feed spacing of regulation.According to various command, sewing parameter, stitch data and the data set by guidance panel 20, control according to the action of pedal 7 and to make.In control cabinet 9, the in-built control device for sewing-machine of controlling these stitching sewing machines.In addition, the encoder 1 that is driven by Spindle Motor 5 is installed on the spindle pulley, and this encoder 1 produces and the proportional frequency pulse signal of main shaft rotary speed according to the rotation of main shaft.
Fig. 2 is that expression is installed on guidance panel 20 detail drawings on the sewing machine body 10, guidance panel 20 has: the display 21 of liquid crystal display, with various action button 20a and the 20b of the overlapping transparent touch panel formula of display 21, disposed a plurality of function keys in the upper and lower of display 21.On this external guidance panel 20, can load and unload the recording medium of storage card 30 grades, guidance panel 20 can be read and show the data that are stored in the storage card 30 at display 21, and the data that maybe will calculate, measure or set write storage card 30.
Fig. 3 is the block diagram of expression sewing machine body 10 and guidance panel 20.
Sewing machine body 10, has the control device for sewing-machine 11 that is incorporated in the control cabinet 9, control device for sewing-machine 11, by the CPU11a of control stitching sewing machine integral body, store the data of the data calculated or detection, metering the memory 11b as recording mechanism (being consisted of by EEPROM, EPROM etc.), stored sewing program etc. ROM11c, provide the RAM11d of operating area to consist of.
Control device for sewing-machine 11 is made commencing signal according to what the operation (front stepping on) of pedal 7 produced, thus driving main shaft motor 5.After Spindle Motor 5 rotations, begin to handle the needle, cloth-feeding device 8 is carried cloth with the work feed spacing of regulation, makes.At this moment, according to various command, from the signal of various sensors 14, the data that are stored in the stitch data of memory 11b or adjust data and set by guidance panel 20, control Spindle Motor 5 and various actuator (electromagnetic valve, motor etc.) 13, and process is made in control.
When sewing finishing, by the operation (post legged) of pedal 7 control device for sewing-machine 11 is inputted the tangent line instructions, control device for sewing-machine 11 carries out tangent line and finishes to make.
In the Sewing machines running, encoder 1 is to control device for sewing-machine 11 inputs and the proportional frequency signal of main shaft rotary speed, and CPU11a detects the main shaft rotary speed at regular intervals.CPU11a and encoder 1 have consisted of the rotary speed testing agency of detecting the main shaft rotary speed, are changed (time-shift) and are recorded in memory 11b by the time of the detected main shaft rotary speed at regular intervals of this rotary speed testing agency as rotary speed.
In addition, be provided with the timer 16 as time measurement mechanism, this timer 16, metering begins to the time that the tangent line instruction occurs or from the tangent line instruction occuring to the time that the tangent line instruction occurs next time from making, these data that are measured are transfused in the control device for sewing-machine, and are recorded among the memory 11b.
In addition, near cloth-feeding device 8, be provided with and repeat to make (Automatic reverse feed function auto-returned work feed) switch 15, when having operated this and repeat to make switch 15, repeat the Sewing machines control instruction of tailoring cloths to control device for sewing-machine 11 inputs.
Guidance panel 20 has CPU22, ROM23, RAM24, and CPU22 carries out various computings or setting according to from being arranged on various shift knobs 25 (guidance panel 20a, the 20b of Fig. 2) on the panel or the signal of function key.
Guidance panel 20, by communication interface 12,27 can with sewing machine body 10 communications, and mutual swap data, in addition, by interface 26 can with the microcomputer 31 mutual swap datas of outside.In addition, on guidance panel 20, storage card 30 can be installed, and can read in the data that are recorded on the storage card 30, and various data record can be stored in the storage card 30.
Below, according to the flow process of Fig. 4, record, the demonstration of how to make situation in structure so are described.
At first, operating pedal 7 starts Sewing machines (step S1), obtains Ts start-up time by timer 16, and to make variable n be 1 (step S2).Then, judge whether it is the time (step S3) of having passed through stipulated time Δ t from startup.Stipulated time Δ t is the unit interval of recording when making situation, for example 1 second.
When having passed through certain hour and be time T s+n* Δ t, increase variable n (step S4).At this moment, CPU11a obtains from the signal of encoder 1 detecting the main shaft rotary speed, and it is recorded in memory 11b (step S5), and when generation Sewing machines control instruction, also it is recorded in (step S6) among the memory 11b.
Then, judge the whether tangent line instruction (step S7) of Sewing machines control instruction, when not being the tangent line instruction, repeat the circulation from step S3 to S7, until the tangent line instruction occurs, the Sewing machines control instruction of at regular intervals main shaft rotary speed and generation is recorded in memory 11b.
When the tangent line instruction has occured, the transfer of data that is recorded in memory 11b to guidance panel 20 (step S8), and is shown the main shaft rotary speed at regular intervals of record at display 21 as the curve of time and rotary speed.
Data record among this memory 11b and show state thereof are as shown in Figure 5, and be in the left side of Fig. 5 as shown in the figure, every through certain hour, at its elapsed time t1, t2, t3 ... on recorded main shaft rotary speed and Sewing machines control instruction at that time.In addition, when the tangent line instruction occured, the data of record were sent to guidance panel 20, when having operated function key 20c, on display 21, as the curve demonstration main shaft rotary speed at regular intervals of time and rotary speed.In addition, when having operated function key 20b, Sewing machines control instruction (repeat to make, tangent line) has occured showing corresponding to the time on the curve of Sewing machines control instruction time of origin place.
So, after having transmitted data to guidance panel 20, judge whether Sewing machines is restarted (step S9), when Sewing machines is restarted, then return step S2 and repeat above-mentioned processing, when the tangent line instruction has occured, transmit the data that have been recorded to guidance panel 20, and display 21 show at regular intervals the main shaft rotary speed and the time of origin of Sewing machines control instruction.
After the tangent line instruction occurs, even when having passed through the stipulated time Sewing machines and also not started (step S10), then as whole sewing finishing, and end process.
In addition, can carry out for several times processing shown in Figure 4, repeatedly will be at regular intervals the main shaft rotary speed be recorded in memory 11b, and can show simultaneously the rotary speed at regular intervals of each time record at display 21 upper curves.This example in legend, has carried out twice shown in Fig. 6 (A), if pressed function key 20e, then represent to be represented by dotted lines for the second time for the first time with solid line respectively simultaneously.
In addition, by the processing of Fig. 4, owing to can measure the time that begins to the tangent line instruction occurs from making, i.e. time difference of Ts and the instruction of generation tangent line, or from i.e. twice poor of time to time that the tangent line instruction occurs that the tangent line instruction occurs next time, so it can be presented on the display 21.For example, when having pressed function key 20f, from making the time that begins to the tangent line instruction occurs, can be by as shown in as Fig. 6 (B).
In addition, owing to also can measure the time that starts to last tangent line from initial Sewing machines, so also it can be presented on the display.
In addition, because the indication range (zone of time shaft and rotary speed axle) that curve shows, preferably can be according to changing corresponding to the rotary speed of making or to the time of tangent line, so utilize the viewing area of function key (set mechanism) 20g change curve.In addition, indication range, also can be corresponding from making the time that begins to the tangent line instruction occurs, or from time to time that the tangent line instruction occurs that the tangent line instruction occurs next time and automatically change.At this moment, change indication range, so that intactly show the time of each metering with time shaft.Utilize so method, can monitor detailed analysis data.

Claims (4)

1. the Recoring device of a Sewing machines has:
Drive the Spindle Motor of machine spindle;
Detect the rotary speed testing agency of described main shaft rotary speed;
Record at regular intervals the recording mechanism of main shaft rotary speed;
Be installed on the guidance panel that possesses display on the Sewing machines,
The rotary speed at regular intervals of described record can be shown as the curve of time and rotary speed at described display, the Recoring device of this Sewing machines is characterised in that:
Be provided with metrological service, this metrological service is used for measuring the time that begins to the tangent line instruction occurs from making,
Described recording mechanism when the tangent line instruction has occured, records the generation of this tangent line instruction constantly,
Described display, this tangent line instruction has occured in the time place's demonstration on the curve corresponding with the generation moment of described tangent line instruction, and according to changing indication range by the time of described metrological service metering.
2. the Recoring device of Sewing machines according to claim 1, it is characterized in that: described recording mechanism, through repeatedly recording main shaft rotary speed at regular intervals, and on display simultaneously curve show the rotary speed at regular intervals of each time record.
3. the Recoring device of Sewing machines according to claim 1 is characterized in that: be provided with set mechanism, this set mechanism is used for setting the indication range that described curve shows.
4. the Recoring device of Sewing machines according to claim 1 is characterized in that: from the tangent line instruction occuring to the time that next time tangent line instruction occurs, and show the time of measuring at display by the metering of described metrological service.
CN2011100380952A 2004-12-15 2005-12-15 Sewing recorder for sewing machine Active CN102061573B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004-362115 2004-12-15
JP2004362115A JP2006167069A (en) 2004-12-15 2004-12-15 Sewing recorder for sewing machine

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN2005101369692A Division CN1789536B (en) 2004-12-15 2005-12-15 Sewing record device of sewing machine

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CN102061573A CN102061573A (en) 2011-05-18
CN102061573B true CN102061573B (en) 2013-01-23

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CN2005101369692A Active CN1789536B (en) 2004-12-15 2005-12-15 Sewing record device of sewing machine
CN2011100381137A Active CN102094297B (en) 2004-12-15 2005-12-15 Sewing recording apparatus of sewing machine
CN2011100380952A Active CN102061573B (en) 2004-12-15 2005-12-15 Sewing recorder for sewing machine
CN2011100381226A Active CN102061574B (en) 2004-12-15 2005-12-15 Sewing recorder for sewing machine

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CN2005101369692A Active CN1789536B (en) 2004-12-15 2005-12-15 Sewing record device of sewing machine
CN2011100381137A Active CN102094297B (en) 2004-12-15 2005-12-15 Sewing recording apparatus of sewing machine

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090064311A (en) 2007-12-14 2009-06-18 쥬키 가부시키가이샤 Sewing recorder of sewing machine
JP5616600B2 (en) * 2009-09-07 2014-10-29 Juki株式会社 Sewing skill judgment device for sewing machine
CN102433690B (en) 2010-09-29 2015-05-20 Juki株式会社 Operation analysis device and method for sewing machine
CN102443971B (en) 2010-09-30 2015-04-29 Juki株式会社 Sewing machine operation analysis device and sewing machine operation analysis method
JP6010357B2 (en) * 2012-06-20 2016-10-19 Juki株式会社 sewing machine
CN103361892B (en) * 2013-07-19 2015-07-01 广州春晓信息科技有限公司 Method and device for obtaining optimum sewing rotation speed
CN112011904A (en) * 2020-08-21 2020-12-01 西安标准工业股份有限公司 Data acquisition system and method for sewing equipment

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CN1032371A (en) * 1988-06-02 1989-04-12 苏州工艺美术研究所 A kind of demonstration decline machine embroidering method and device thereof
US5899158A (en) * 1997-05-27 1999-05-04 Brother Kogyo Kabushiki Kaisha Programmable electronic sewing machine

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DE19882317C2 (en) * 1998-02-27 2003-12-04 Mitsubishi Electric Corp Control device for a sewing machine
CN1240242A (en) * 1998-06-16 2000-01-05 重机株式会社 Back stitch controller for sewing machine
JP3956281B2 (en) * 2002-01-30 2007-08-08 日本電波株式会社 Memory card mounted embroidery controller
JP3867012B2 (en) * 2002-05-14 2007-01-10 Juki株式会社 Sewing machine cloth feeder

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Publication number Priority date Publication date Assignee Title
CN1032371A (en) * 1988-06-02 1989-04-12 苏州工艺美术研究所 A kind of demonstration decline machine embroidering method and device thereof
US5899158A (en) * 1997-05-27 1999-05-04 Brother Kogyo Kabushiki Kaisha Programmable electronic sewing machine

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Title
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Publication number Publication date
CN102061573A (en) 2011-05-18
CN1789536B (en) 2011-07-13
JP2006167069A (en) 2006-06-29
CN102094297B (en) 2013-06-05
CN102061574A (en) 2011-05-18
CN102061574B (en) 2013-02-06
CN102094297A (en) 2011-06-15
CN1789536A (en) 2006-06-21
KR20060067846A (en) 2006-06-20

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