CN102050568A - Cutter wheel for cutting glass materials and processing method thereof - Google Patents

Cutter wheel for cutting glass materials and processing method thereof Download PDF

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CN102050568A
CN102050568A CN 200910236729 CN200910236729A CN102050568A CN 102050568 A CN102050568 A CN 102050568A CN 200910236729 CN200910236729 CN 200910236729 CN 200910236729 A CN200910236729 A CN 200910236729A CN 102050568 A CN102050568 A CN 102050568A
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break bar
cutting edge
glass
angle
cutting
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CN102050568B (en
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孙春雨
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Tianjin Beidou Intelligent Technology Co.,Ltd.
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孙春雨
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Abstract

The invention discloses a cutter wheel for cutting glass materials and a processing method thereof. The cutter wheel for cutting glass materials comprises a V-shaped cutting blade part (1) which is formed by a curved surface a1, a curved surface a2 and an outer edge ridge 1 and has an angle psi 1, wherein the periphery of the outer edge ridge 1 of the V-shaped cutting blade part (1) is provided with cutting blades (4) and concave structures (5) which are arranged alternately. The cutter wheel is characterized in that the cutting blade part (1) has two layers of V-shaped cutting edges, wherein the alternately distributed cutting blades (4) are used to form the first layer of V-shaped cutting edge (6) with the angle psi 1; and the bottoms of the alternately distributed concave structures (5) are used to form the second layer of V-shaped cutting edge (7). By adopting the cutter wheel provided by the invention, the blockage of the cutter wheel can be avoided, the glass and fracture lines can be prevented from being damaged, and the cutting quality of glass can be high.

Description

A kind of break bar of glass-cutting material and working method thereof
Technical field
The present invention relates to a kind of break bar and working method thereof of glass-cutting material.
Background technology
Along with the fast development of scientific and technological level, many fields require the thin thickness of glass, and hardness is big, and require for the cutting quality of glass also more and more higher, below be that example describes just with the used glass material of liquid-crystal display.
Being used for carrying out the common trait that the discal blade wheel of glass cutting has is: include the axis hole that cutting edge portion, break bar card and break bar center are used for installing cutter shaft.Wherein cutting edge portion is V-shaped, is convenient to cut glass, and the break bar material mainly is diamond, glomerocryst or polycrystalline diamond, Hardmetal materials etc.
The thickness of the used glass of liquid-crystal display is more and more thinner from 2mm to 0.1mm at present, hardness is increasing, specification of quality to the glass plane of rupture is also higher simultaneously, requirement such as the pressure when making cutting, incision technology, brisement efficient and accuracy requirement are also all higher, have proposed very big challenge for the research and development of parting tool-break bar.
Patent ZL01124992.7 and CN200680003956.0, and the patent ZL200410104603.2 of the applicant application etc. has proposed several microstructures in cutting edge portion processing, these several microstructures all make cutting edge portion produce periodic tongue and groove respectively, specifically referring to shown in Figure 6.Fig. 6 (a) to (f) is respectively the front view and the side-view of circular arc, rectangle and trapezoidal shape concaveconvex structure break bar.The principle of glass-cutting material is: apply certain pressure to break bar when cutting, make the part incision glass inside of blade projection, and sunk part can not be cut glass inside, has then formed the periodicity cut channel that is interrupted.Adjacent cut channel can produce under stress and split line, and is connected by splitting line, makes glass be cut open and brisement.
But the break bar of these several structures is when glass-cutting, and the topmost problem of existence is that the glass micropowder that produces when break bar can be cut is filled, and causes the break bar microstructure to stop up, and causes break bar to lose cutting power; The position that contacts with glass 11 in the sunk structure can do great damage to the line that splits that cutting produces in addition, shown in accompanying drawing 7 (d).Accompanying drawing 7 (a) is the synoptic diagram of circular-arc concaveconvex structure break bar glass-cutting and cutting effect; Fig. 7 (b) is the A among Fig. 7 (a) 7Partial enlarged drawing; Fig. 7 (c) is the B among Fig. 7 (b) 7Partial enlarged drawing.When glass-cutting, except producing cut channel 12 ', also can produce the radial line 13 ' that splits shown in accompanying drawing 7 (d).
For the working method of break bar, the method that proposes among the patent ZL200410104603.2 of the applicant's application and the other patent CN200680003956.0 with laser processing, the direction of laser beam is vertical with respect to the break bar card.When the processing micro structure of break bar outward flange crest line position, laser beam must run through material to cut off material in other words and could form microstructure, and the laser beam that proposes among the patent CN200680003956.0 is a closure or inc curve with respect to the running orbit of break bar card, must get off the whole excision of break bar material that is included in the curve during laser processing, reach and the isolating purpose of former break bar.This method can not be removed a zone with certain depth on material.
At above-mentioned these problems, the invention provides a kind of break bar and working method thereof that is used for glass-cutting and other glass material, the break bar of this kind new texture neither can result in blockage, can avoid again occurring damaging glass and avoid destroying and split line, and can obtain very high cutting quality.
Summary of the invention
An object of the present invention is to provide a kind of break bar of glass-cutting material, particularly can avoid causing break bar to stop up, and avoid damaging glass and destruction splits line, and break bar that can the high quality glass-cutting.
To achieve these goals, by the following technical solutions one: a kind of break bar of glass-cutting material comprises by curved surface a 1, a 2And the angle that outward flange crest line l forms is ψ 1The V-arrangement cutting edge portion, one week of outward flange crest line l of V-arrangement cutting edge portion has alternatively distributed cutting edge and sunk structure, described cutting edge portion has two-layer V-arrangement cutting edge, wherein said alternatively distributed cutting edge angulation is ψ 1The first layer V-arrangement cutting edge, second layer V-arrangement cutting edge is formed on the bottom of described alternatively distributed sunk structure.
To achieve these goals, by the following technical solutions two: a kind of break bar of glass-cutting material comprises by curved surface a 1, a 2And the angle that outward flange crest line l forms is ψ 1The V-arrangement cutting edge portion, one week of outward flange crest line l of V-arrangement cutting edge portion has alternatively distributed cutting edge and sunk structure, it is characterized in that: described cutting edge portion has two-layer V-arrangement cutting edge, wherein said alternatively distributed cutting edge angulation is ψ 1The first layer V-arrangement cutting edge, second layer V-arrangement cutting edge is formed on the bottom of described alternatively distributed sunk structure.After processing two-layer V-arrangement cutting edge, the curved surface a in V-arrangement cutting edge portion (1) both sides of break bar 1And a 2Last and close break bar card place reprocesses out corresponding two curved surface a 5And a 6, curved surface a 5And a 6Angle be ψ 3, ψ 3Angle less than the angle of described the first layer V-arrangement cutting edge (6), its scope is that 60 degree are to 160 degree.
Another object of the present invention provides the working method of the break bar of this new texture, for realizing this purpose, by the following technical solutions: a kind of working method of break bar of glass-cutting material, it is characterized in that: remove work material and obtain described cutting edge and sunk structure with the relatively move mode of scanning of workpiece and laser beam at break bar V-arrangement cutting edge portion, comprise following procedure of processing:
1. design needs the shape and the structure of processing;
2. and sweep span d is set;
3. break bar is fixed on the cutter shaft on the worktable,
4. beam direction and the break bar card with the break bar top forms certain angle γ;
5. make laser beam focus on V-arrangement cutting edge portion edge;
6. by adjusting laser parameter and controlling above-mentioned shape and the structure of the relative running orbit scanning of laser beam with workpiece, be removed by the certain thickness material at laser beam irradiation position near making the blade edge, process the second layer V-arrangement cutting edge of described sunk structure;
7. being axle perpendicular to break bar card and the straight line that passes the break bar geometric centre, break bar is turned an angle, and 6. or 4.-6. repeating step obtains second sunk structure, wherein do not have processed part to become the first layer V-arrangement cutting edge of the cutting edge of realizing the glass-cutting material in the middle of two adjacent recessed structures, beam direction and break bar card form certain angle γ and can change as required;
8. repeating above-mentioned steps 7. obtains being alternately distributed at cutting edge portion edge crest line l 1The cutting edge with two-layer cutting edge and the sunk structure in one week.
The break bar of glass-cutting material of the present invention and the advantage of working method thereof are:
The break bar of the new texture that the present invention proposes is when glass-cutting 11, the first layer V-arrangement cutting edge 6 incision glass material inside that the cutting edge 4 at break bar blade 1 edge has, the glass 11 that is in sunk structure 5 positions can be split by alternative cutting edge 4, cut channel 12 11 surperficial formation cycle of glass shape, adjacent cut channel 12 can produce the thin straight line 13 that splits under stress, referring to accompanying drawing 5, Fig. 8 (a) is that the break bar processed is at cutting synoptic diagram on glass, Fig. 8 (b) is the partial enlarged drawing of border circular areas A8 among Fig. 8 (a), and Fig. 8 (c) is the cutting effect synoptic diagram.The second layer V-arrangement cutting edge 7 that sunk structure 5 has can limit the degree of depth of incision glass; Second layer V-arrangement cutting edge 7 touches glass with sharp cutting edge, and the glass of not only can not damaging can not destroy yet and split line 13, referring to Fig. 8 (c), and can discharge the micropowder that cutting produces smoothly, avoids causing break bar to stop up, thereby obtains very high cutting quality.
The curved surface a that processes in addition 5And a 6Can realize the function of chip removal better, because curved surface a 5And a 6Angle less than curved surface a 1And a 2Angle, referring to accompanying drawing 4, little bits that break bar produces in the glass-cutting process can be discharged smoothly from the both sides of sunk structure 5, avoid sunk structure 5 to stop up.
What this patent proposed is to remove certain degree of depth at the arbitrary region of break bar material with the relatively move advantage of processing mode of scanning of laser beam 8 and workplatform, in addition by relative position, laser parameter and the machined parameters etc. of adjusting laser beam 8 and worktable can obtain need sunk structure.
Description of drawings
Fig. 1 (a) is the front view of break bar of the present invention;
Fig. 1 (b) is the partial enlarged drawing of border circular areas A1 among Fig. 1 (a);
Fig. 1 (c) is the back side of Fig. 1 (b);
Fig. 2 (a) is the side-view of break bar of the present invention;
Fig. 2 (b) is the partial enlarged drawing of regional A2 among Fig. 2 (a);
Fig. 3 (a) is the sectional view of first embodiment of break bar of the present invention;
Fig. 3 (b) is the partial enlarged drawing of regional A3 among Fig. 3 (a);
Fig. 4 (a) is the sectional view of second embodiment of break bar of the present invention;
Fig. 4 (b) is the partial enlarged drawing of regional A4 among Fig. 4 (a);
Fig. 5 is the cutting edge of break bar of the present invention and the laser processing synoptic diagram of sunk structure;
Fig. 6 (a) is the circular-arc concaveconvex structure break bar front view of prior art;
Fig. 6 (b) is the side-view of the circular-arc concaveconvex structure break bar of prior art;
Fig. 6 (c) is the front view of the rectangular-shaped concaveconvex structure break bar of prior art;
Fig. 6 (d) is the side-view of the rectangular-shaped concaveconvex structure break bar of prior art;
Fig. 6 (e) is the front view of the trapezoidal shape concaveconvex structure break bar of prior art;
Fig. 6 (f) is the side-view of the trapezoidal shape concaveconvex structure break bar of prior art;
Fig. 7 (a) is the circular-arc break bar glass-cutting synoptic diagram of prior art;
Fig. 7 (b) is the partial enlarged drawing of border circular areas A7 among Fig. 7 (a);
Fig. 7 (c) is the side-view of border circular areas A7 among Fig. 7 (a);
Fig. 7 (d) is glass surface cut channel after the cutting of prior art and the synoptic diagram that splits line;
Fig. 8 (a) is the synoptic diagram of the break bar glass-cutting that the present invention processed;
Fig. 8 (b) is the partial enlarged drawing of border circular areas A8 among Fig. 8 (a);
Fig. 8 (c) cuts back glass surface cut channel for the present invention and splits the synoptic diagram of line.
Fig. 9 is the 3rd embodiment of break bar of the present invention, and wherein break bar and central shaft are structure as a whole.
Figure 10 is the 4th embodiment of break bar of the present invention, the structure of double tops shown in it break bar.
Embodiment
Describe the break bar and the working method thereof of a kind of glass-cutting material that proposes according to the present invention in detail below in conjunction with Fig. 1 to Fig. 5.
The invention provides a kind of can the glass-cutting material, particularly can cut the plate-like break bar of the thick glass material of 0.1mm to 2mm, mainly be the break bar of a kind of novel texture of obtaining in the plate-like break bar V-arrangement cutting edge position special microstructure of processing of usefulness usually.
Wherein V-arrangement discal blade wheel has by curved surface a 1And a 2And the V-arrangement cutting edge portion 1 of edge crest line l formation, break bar card 2 and break bar center are used for fixing the axis hole 3 of break bar.The break bar material is glomerocryst or polycrystalline diamond, also can be diamond, Hardmetal materials, perhaps the matrix material of this different materials; The thickness range of break bar is 0.3mm to 5mm, and its typical thickness is 0.7mm; The diameter range of break bar is 1mm to 25mm, and wherein representative diameter is 2.5mm; The diameter range of central shaft hole is 0.2mm to 20mm, and wherein representative diameter is 0.8mm; The angle ψ of V-arrangement cutting edge portion 1 1The angular range of (referring to Fig. 2 (a)) can be 70 the degree to 170 the degree, its typical angle be 120 the degree.
To shown in Figure 3, the present invention designs and processes cutting edge 4 and the sunk structure 5 with two-layer V-arrangement cutting edge in the week of break bar V-arrangement cutting edge portion 1 edge crest line l referring to Fig. 1.
The first layer V-arrangement cutting edge 6 in the two-layer V-arrangement cutting edge of break bar of the present invention is formed by the cutting edge of all cutting edges 4; Second layer V-arrangement cutting edge 7 is made of the cutting edge of the sunk structure 5 with V-arrangement cutting edge.
Each cutting edge 4 is as a cutting edge in the first layer V-arrangement cutting edge 6, and cutting edge 4 is mainly by curved surface a 1And a 2Part and intersecting lens l thereof 1Form, wherein this l 1Be a section of break bar outward flange crest line l; The angle of the first layer V-arrangement cutting edge 6 is equal to the angle ψ of V-arrangement cutting edge portion 1 1, its angular range is that 70 degree are to 170 degree, l 1Length range be 0.5 μ m to 2000 μ m, its typical angle be 120 the degree.In addition the shape of each cutting edge 4 can be identical also can be inequality.
Part is a sunk structure 5 between two adjacent cutting edges 4, and each sunk structure 5 has a cutting edge in the second layer V-arrangement cutting edge 7.Each sunk structure 5 mainly comprises two bottom surface a 3, a 4With bottom surface a 3And a 4Intersecting lens l 2, bottom surface a 3, a 4And intersecting lens l 2Constitute a cutting edge in the described second layer V-arrangement cutting edge 7.
The angle of second layer V-arrangement cutting edge 7 is ψ 2, ψ 2Angular range be 1 the degree to 179.9 the degree.
Curved surface a in V-arrangement cutting edge portion (1) both sides of break bar 1And a 2Last and close break bar card place can reprocess out corresponding two curved surface a 5And a 6, curved surface a 5And a 6Angle be ψ 3, shown in Fig. 4 (b).ψ 3Angle less than the angle ψ of described the first layer V-arrangement cutting edge 6 1, its scope is that 60 degree are to 160 degree.
The bottom surface a of sunk structure 5 3And a 4Can be that the plane also can be an arbitrary surface, described l 2Can be straight-line segment or segment of curve, its length range be 0.5 μ m to 2000 μ m.
Sunk structure 5 can be the depression of arbitrary shape.
The number range of cutting edge 4 and described sunk structure 5 is 10 to 3600, and adjacent recessed structure 5 (or adjacent cutting edge 4) is β (referring to Fig. 1 (a)) with respect to the angle at break bar card center, and the angular range of β is that 0.1 degree is to 36 degree.The angle of each adjacent cutting edge 4 or sunk structure 5 pairing angle β can be the same or different.
The size of each adjacent cutting edge 4 or sunk structure 5 and the angle of pairing angle β can be the same or different.
Parameters such as the profile of alternatively distributed cutting edge 4, size and angle can be the same or different.
Parameters such as the profile of alternatively distributed sunk structure 5, size and angle can be the same or different.
For some break bars, can not every sunk structure 5 all has a cutting edge in the second layer V-arrangement cutting edge 7.
Below exemplify an embodiment, it is processing object that present embodiment selects the polycrystalline diamond break bar, and all parameters are all selected its representative value for use.
Break bar typical sizes parameter: diameter is 2.5mm, and thickness is 0.7mm, and the diameter of axis hole is 0.8mm, angle ψ 1Angle be 120 the degree.
Present embodiment is chosen the bottom surface a of sunk structure 5 3And a 4Be with a 1And a 2Parallel curved surface, l 2Be segment of curve, its length is 78.5 μ m, l 1And l 2Distance be 40 μ m, overlooking sunk structure is a rectangular depression.
Select for use the structure of each cutting edge 4 all identical; The structure of each sunk structure 5 is also all identical; Each cutting edge 4 is also all identical with the angle of the angle β at each sunk structure 5 pairing break bar card center, is representative value 7.2 degree, and then number respectively is 50, shown in accompanying drawing 1-3.
The present invention also is applicable to the break bar of following two kinds of profiles:
A kind of is the break bar of break bar and central shaft 14 integrative-structures, as shown in Figure 9.The two ends of central shaft 14 can be the planes, also can be the conical surfaces; The length that central shaft 14 two ends exceed break bar card 2 parts can be processed as required and be obtained.
Another kind is a double tops structure break bar, as shown in figure 10.The tapering of double tops both sides can be the same or different.
Below explanation is according to the working method and the embodiment of the break bar of a kind of glass-cutting material of the present invention's proposition.
The working method of the new texture break bar that relates among the present invention, cutting edge 4 and sunk structure 5 are to remove certain thickness materials processing and obtain ablating in break bar edge crest line l one week with the relatively move mode of scanning of workpiece and laser beam 8 in the break bar.Comprise following main procedure of processing:
1. design needs the shape and the structure of processing;
2. and sweep span d is set;
3. break bar is fixed on the cutter shaft 9 on the worktable 10,
4. laser beam 8 directions and the break bar card with the break bar top forms certain angle γ;
5. make laser beam 8 focus on V-arrangement cutting edge portion 1 edge;
6. by adjusting laser parameter and controlling above-mentioned shape and the structure of the relative running orbit scanning of laser beam 8 with workpiece, be removed by the certain thickness material at laser beam 8 irradiation positions near making the blade edge, process described sunk structure 5;
7. being axle perpendicular to break bar card and the straight line that passes the break bar geometric centre, make break bar rotate above-mentioned angle 7.2 degree, and 6. or 4.-6. repeating step obtain second sunk structure 5, wherein do not have processed part to become the cutting edges 4 of realizing the glass-cutting material in the middle of two adjacent recessed structures 5;
8. repeating above-mentioned steps 7. obtains being alternately distributed at cutting edge portion 1 edge crest line l 1The cutting edge 4 in one week and sunk structure 5.
Laser beam 8 directions and the break bar card of break bar top form certain angle γ, the scope of this angle is that-89 degree are to 89 degree, can change laser beam 8 and the angle of break bar card in the course of processing at any time and realize the processing that needs, also can repeat the multipass scanning process that relatively moves at any time and realize the processing of some sunk structures 5; Can design different machining shapes at demand and obtain different adjacent recessed structures 5.It is 5 degree that present embodiment is selected the angle of laser beam 8 directions and break bar card for use.
Used Wavelength of Laser scope is 157nm to 2500nm, and the power range of laser is 0.01W to 2000W.Its wavelength of the laser apparatus of selecting for use in the present embodiment is the laser of 1064nm, and peak power is 30W, and the laser scanning methods of employing is the shuttle-scanning pattern.
Laser beam 8 relatively moves with worktable 10 and comprises three kinds of modes in the course of processing: laser beam 8 is motionless, worktable 10 motions; Laser beam 8 motions, worktable 10 is motionless; Laser beam 8 and worktable 10 all move.The process velocity scope is 0.01mm/s to 1000mm/s.Present embodiment selection work platform move mode, the sweep velocity that relatively moves is selected 30mm/s for use.
Can realize the processing of shape, position, the degree of depth, structure and the three-dimensional dimension parameter of sunk structure 5 in addition by control laser parameter, machining shape and machined parameters; Add work step in addition. suddenly 1.-8. can organic assembling or transposing.

Claims (15)

1. the break bar of a glass-cutting material comprises by curved surface a 1, a 2And the angle that outward flange crest line l forms is ψ 1V-arrangement cutting edge portion (1), one week of outward flange crest line l of V-arrangement cutting edge portion (1) has alternatively distributed cutting edge (4) and sunk structure (5), it is characterized in that: described cutting edge portion (1) has two-layer V-arrangement cutting edge, and wherein said alternatively distributed cutting edge (4) angulation is ψ 1The first layer V-arrangement cutting edge (6), second layer V-arrangement cutting edge (7) is formed on the bottom of described alternatively distributed sunk structure (5).
2. the break bar of a kind of glass-cutting material according to claim 1 is characterized in that: described break bar also comprises circular card (2) and central shaft hole (3).
3. the break bar of a kind of glass-cutting material according to claim 1 is characterized in that: described break bar also comprises circular card (2) and into a single integrated structure with it central shaft (14).
4. the break bar of a kind of glass-cutting material according to claim 1 is characterized in that: described break bar is a double tops structure break bar, and the tapering of two double tops conical surfaces is identical or different.
5. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4, it is characterized in that: each described cutting edge (4) is as a cutting edge in the described the first layer V-arrangement cutting edge (6), by curved surface a 1And a 2Part and intersecting lens l thereof 1Form, wherein this l 1Be a section of break bar outward flange crest line l; The angle of the first layer V-arrangement cutting edge (6) is equal to the angle ψ of V-arrangement cutting edge portion (1) 1, angular range is that 70 degree are to 170 degree, l 1Length range be 0.5 μ m to 2000 μ m.
6. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4, it is characterized in that: described sunk structure (5) is to form at the material that V-arrangement cutting edge portion (1) is removed certain depth, comprises bottom surface a 3, a 4, bottom surface a 3And a 4Intersecting lens l 2, and the second layer V-arrangement cutting edge (7) that forms by them; The angle of second layer V-arrangement cutting edge (7) is ψ 2, ψ 2Angular range be 1 the degree to 179.9 the degree; The bottom surface a of described sunk structure (5) 3And a 4Be plane or curved surface, described l 2Be straight-line segment or segment of curve, its length range is 0.5 μ m to 2000 μ m.
7. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4, it is characterized in that: curved surface a in V-arrangement cutting edge portion (1) both sides of break bar 1And a 2Last and close break bar card place reprocesses out corresponding two curved surface a 5And a 6, curved surface a 5And a 6Angle be ψ 3, ψ 3Angle less than the angle of described the first layer V-arrangement cutting edge (6), its scope is that 60 degree are to 160 degree.
8. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4,, it is characterized in that: profile, size and the angle of described alternatively distributed cutting edge (4) are identical or different; Profile, size and the angle of described alternatively distributed sunk structure (5) are identical or different.
9. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4, it is characterized in that: described sunk structure (5) is the depression with definite shape of described second layer V-arrangement cutting edge (7).
10. according to the break bar of the described a kind of glass-cutting material of one of claim 1-4, it is characterized in that: the number range of described cutting edge (4) and described sunk structure (5) is 10 to 3600, adjacent recessed structure (5) or adjacent cutting edge (4) are β with respect to the angle at break bar card center, its angular range be 0.1 the degree to 36 the degree, the angle of each adjacent cutting edge (4) or the pairing angle β of sunk structure (5) is identical or different.
11. the break bar according to the described a kind of glass-cutting material of one of claim 1-4 is characterized in that: described break bar is a plate-like; Diameter range is 1mm to 25mm; The angle ψ of V-arrangement cutting edge portion (1) 1Angular range be 70 the degree to 170 the degree; The break bar material is diamond, glomerocryst or polycrystalline diamond, Hardmetal materials, perhaps the matrix material of this different materials.
12. the working method of the break bar of a glass-cutting material, it is characterized in that: remove work material and obtain described cutting edge (4) and sunk structure (5) with the relatively move mode of scanning of workpiece and laser beam (8) at break bar V-arrangement cutting edge portion (1), comprise following procedure of processing:
1. design needs the shape and the structure of processing;
2. and sweep span d is set;
3. break bar is fixed on the cutter shaft (9) on the worktable (10),
4. laser beam (8) direction and the break bar card with the break bar top forms certain angle γ;
5. make laser beam (8) focus on V-arrangement cutting edge portion (1) edge;
6. by adjusting laser parameter and controlling above-mentioned shape and the structure of the relative running orbit scanning of laser beam (8) with workpiece, be removed by the certain thickness material at laser beam (8) irradiation position near making the blade edge, process the second layer V-arrangement cutting edge (7) of described sunk structure (5);
7. being axle perpendicular to break bar card and the straight line that passes the break bar geometric centre, break bar is turned an angle, and 6. or 4.-6. repeating step obtains second sunk structure (5), wherein do not have processed part to become the first layer V-arrangement cutting edge (6) of the cutting edge (4) of realizing the glass-cutting material in the middle of two adjacent recessed structures (5), laser beam (8) direction and break bar card form certain angle γ and can change as required;
8. repeating above-mentioned steps 7. obtains being alternately distributed at cutting edge portion (1) edge crest line l 1The cutting edge with two-layer cutting edge (4) in one week and sunk structure (5).
13. the working method of the break bar of a kind of glass-cutting material according to claim 12, it is characterized in that: when processing cutting edge (4) and sunk structure (5), the direction of laser beam (8) and break bar card shape in an angle, the scope of this angle be-89 the degree to 89 the degree; At any time the angle that changes laser beam (8) and break bar card in the course of processing is realized the processing that needs, repeats the multipass scanning process that relatively moves at any time and realizes the processing of some sunk structures (5); Obtain different adjacent recessed structures (5) at the different machining shape of Demand Design.
14. the working method according to the break bar of claim 12 or 13 described a kind of glass-cutting materials is characterized in that: realize the processing of shape, position, the degree of depth, structure and the three-dimensional dimension parameter of sunk structure (5) by control laser parameter, machining shape and machined parameters; In addition with 1.-8. organic assembling or transposing of procedure of processing.
15. working method according to the break bar of claim 12 or 13 described a kind of glass-cutting materials, it is characterized in that: used Wavelength of Laser scope is 157nm to 2500nm, the power range of laser is 0.01W to 2000W, and the relative fortune with worktable (10) of laser beam (8) is 0.01mm/s to 1000mm/s to the sweep velocity scope of motion scan.
CN 200910236729 2009-10-29 2009-10-29 Cutter wheel for cutting glass materials and processing method thereof Active CN102050568B (en)

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Cited By (10)

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CN102557424A (en) * 2011-12-22 2012-07-11 北京沃尔德超硬工具有限公司 High-permeability glass cutter wheel with chamfer on side edge of concave part of cutting edge
CN103288343A (en) * 2012-02-27 2013-09-11 三星钻石工业股份有限公司 Scribing wheel, scribing apparatus, and method for manufacturing scribing wheel
CN103833210A (en) * 2012-11-23 2014-06-04 李帅 Glass cutting method and cutter wheel
CN105954128A (en) * 2015-11-09 2016-09-21 温州经济技术开发区滨海志杰机电产品设计工作室 Glass testing device with handle rotary table, nickel alloy impact hammer and wheel pressing plate
CN107140820A (en) * 2017-06-20 2017-09-08 嘉兴沃尔德金刚石工具有限公司 A kind of break bar for carrying chip-removal hole battle array
TWI610896B (en) * 2016-11-10 2018-01-11 中國砂輪企業股份有限公司 Cutter wheel with two cutting edges
CN108481580A (en) * 2012-07-27 2018-09-04 二和钻石工业股份有限公司 Stitch marker with fine structure groove
CN109109044A (en) * 2017-06-23 2019-01-01 三星钻石工业股份有限公司 The cutting method of break bar and multilager base plate
CN110154252A (en) * 2019-04-04 2019-08-23 深圳市威雄精机有限公司 Diamond break bar production method
CN113917584A (en) * 2021-09-08 2022-01-11 东莞市光志光电有限公司 Brightness enhancement film, backlight module, rolling wheel and processing method of brightness enhancement film

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TWI380868B (en) * 2005-02-02 2013-01-01 Mitsuboshi Diamond Ind Co Ltdl Fine processing method of sintered diamond using laser, cutter wheel for brittle material substrate, and method of manufacturing the same

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CN102557424B (en) * 2011-12-22 2016-06-22 北京沃尔德超硬工具有限公司 A kind of cutting edge depression incline has the Thief zone type glass-cutting break bar of chamfering
CN102557424A (en) * 2011-12-22 2012-07-11 北京沃尔德超硬工具有限公司 High-permeability glass cutter wheel with chamfer on side edge of concave part of cutting edge
CN103288343A (en) * 2012-02-27 2013-09-11 三星钻石工业股份有限公司 Scribing wheel, scribing apparatus, and method for manufacturing scribing wheel
CN108481580A (en) * 2012-07-27 2018-09-04 二和钻石工业股份有限公司 Stitch marker with fine structure groove
CN108481580B (en) * 2012-07-27 2020-10-23 二和钻石工业股份有限公司 Scribing wheel with precise structure groove
CN103833210A (en) * 2012-11-23 2014-06-04 李帅 Glass cutting method and cutter wheel
CN105954128A (en) * 2015-11-09 2016-09-21 温州经济技术开发区滨海志杰机电产品设计工作室 Glass testing device with handle rotary table, nickel alloy impact hammer and wheel pressing plate
TWI610896B (en) * 2016-11-10 2018-01-11 中國砂輪企業股份有限公司 Cutter wheel with two cutting edges
CN107140820A (en) * 2017-06-20 2017-09-08 嘉兴沃尔德金刚石工具有限公司 A kind of break bar for carrying chip-removal hole battle array
CN107140820B (en) * 2017-06-20 2023-10-27 嘉兴沃尔德金刚石工具有限公司 Cutter wheel with chip removal hole array
CN109109044A (en) * 2017-06-23 2019-01-01 三星钻石工业股份有限公司 The cutting method of break bar and multilager base plate
CN110154252A (en) * 2019-04-04 2019-08-23 深圳市威雄精机有限公司 Diamond break bar production method
CN113917584A (en) * 2021-09-08 2022-01-11 东莞市光志光电有限公司 Brightness enhancement film, backlight module, rolling wheel and processing method of brightness enhancement film

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