CN102035311B - Full automatic motor commutator assembly machine - Google Patents
Full automatic motor commutator assembly machine Download PDFInfo
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- CN102035311B CN102035311B CN 200910177123 CN200910177123A CN102035311B CN 102035311 B CN102035311 B CN 102035311B CN 200910177123 CN200910177123 CN 200910177123 CN 200910177123 A CN200910177123 A CN 200910177123A CN 102035311 B CN102035311 B CN 102035311B
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- 230000007246 mechanism Effects 0.000 claims abstract description 107
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 67
- 229910052802 copper Inorganic materials 0.000 claims abstract description 56
- 239000010949 copper Substances 0.000 claims abstract description 56
- 238000012216 screening Methods 0.000 claims abstract description 34
- 238000012546 transfer Methods 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims description 62
- 238000007493 shaping process Methods 0.000 claims description 54
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000008520 organization Effects 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000010354 integration Effects 0.000 abstract description 3
- 238000007726 management method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 19
- 230000037237 body shape Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000000056 organ Anatomy 0.000 description 3
- 206010019233 Headaches Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 231100000869 headache Toxicity 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
The invention discloses a full automatic motor commutator assembly machine which structurally comprises a copper style body parts screening vibrator supply machine, a set apex strip parts screening vibrator supply machine, a rubber ring sleeve parts screening vibrator supply machine, a commutator bar inserting mechanism, a connection transfer mechanism, a set apex strip parts feeding mechanism, arubber ring sleeve parts feeding mechanism, an integration group body switch off mechanism, a finished product output mechanism, and a complete machine driving control operation system of an automatic feeding system. In the invention, the requirements of assembly procedure and post benefit production value in the commutator industry and the promotion of whole manufacturing level are satisfied, and the production problem that people are still mainly taken as the assembling mode in the prior industry technology is solved. Relatively, the problems are as follows: the amount of labor used is maximal, the benefit is not high, the quality is difficult to ensure, and the post management cost is difficult to cut.
Description
Technical field
The present invention relates to a kind of full-automatic motor commutator assembly machine, is in the commutator manufacture process specifically, and loose shape copper type body assembling parts becomes the important automation equipment of cylindrical body operation.
Background technology
Commutator industry processing procedure operation (assembling) post is the primary basis of commutator production link at present, and also the degree of difficulty because of it is higher, so still solve the production problem with artificial main assembling mode in the industry.Be that the amount of labour used is maximum in the industry operation in succession, benefit is not high, quality is difficult for guaranteeing the headache problem that the post management cost is difficult to compress yet.
Original basic part is copper type body part in the commutator structure, it in structure with orderly cylindrical arrangement, insulating properties relation between directivity differentiation about having and copper body and the copper body, the copper type body part of loose shape in assembling must by, the support of shaping glue core part progressively is arranged in cylindrical body, necessarily require the operating personnel that copper type body part screening correct direction is filled out row in the alignment processes, finish cylindrical body after, put rubber band twine several enclose in its fastening prevent from getting loose dissipate copper type body part.
Summary of the invention
The technical problem that (one) will solve
The present invention be directed to the defective of prior art, method in the assembling of above-mentioned processing procedure, mode, see through Mechanics of Machinery principle, drive mechanism principle, programmable control system, the design integration of touch-screen human-machine operation function and Full-automatic feeding system, inventing a kind of equipment manufacturing equipment that can automatically assemble the loose shape copper type body part of commutator is full-automatic motor commutator assembly machine, large to satisfy the commutator industry assembling worker hilllock amount of labour used, output value benefit is low, can promote the needs of whole manufacture level.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is: a kind of full-automatic motor commutator assembly machine is characterized in that: its structure comprises that copper type body part screening vibrator supply machine A, shaping glue core part screening vibrator supply machine B, rubber ring sleeve part screening vibrator supply machine C, the commutator segment of automatic feeding system insert the D of mechanism, the transfer device E that plugs into, shaping glue core part feed mechanism F, rubber ring sleeve part feed mechanism G, entire combination gate-opening mechanism H, finished product output mechanism I, the machine's drive control operation T of system.
The commutator segment insertion D of mechanism in described copper type body part screening vibrator supply machine A and the assembly machine joins, shaping glue core part screens vibrator supply machine B and shaping glue core part feed mechanism F joins; Described rubber ring sleeve part screening vibrator supply machine C connects the rubber ring sleeve gripping structure GB among the rubber ring sleeve part feed mechanism G, described rubber ring sleeve part feed mechanism G is comprised of rubber ring sleeve opening structure GA, rubber ring sleeve gripping structure GB, three structures of rubber ring sleeve transfer organization GC, rubber ring sleeve gripping structure GB connects rubber ring sleeve opening structure GA, and rubber ring sleeve opening structure GA connects rubber ring sleeve transfer organization GC; The described transfer device E that plugs into connects finished product output mechanism I by entire combination gate-opening mechanism H.It is characterized in that automatic feeding system is with required parts, automatically supply to ordered arrangement in each storing track through filtering out correct operational directivity, each material reserve channel outlet is connected to each mechanism's entrance, insert the entrance of the D of mechanism such as commutator segment, the entrance of shaping glue core part feed mechanism F, the rubber ring sleeve gripping structure GB entrance among the rubber ring sleeve part feed mechanism G; Commutator segment inserts plug into the rotor E10 that plugs on the transfer device E of copper type body part insertion one by one that the D of mechanism entrance puts ordered arrangement in place, the rotor E10 that plugs into satisfy desired copper type body number of spare parts insert put in place after, the transfer device E that plugs into namely starts transfer platform to entire combination gate-opening mechanism H center counterpart, copper type body part on the rotor E10 that plugs into is released and shaping glue core part and rubber ring sleeve part, and three's sync is finished the assembly working that copper type body part automatically is assembled into cylindrical body; The a left side half clip H2 of opening integrated combination gate-opening mechanism H and right half clip H3 drop out finished product and transfer out to the belt conveyor I3 of finished product delivery mechanism I outside the equipment manufacturing equipment.
Work one open slot A1, groove lower front end place are provided with a little block A2 in the feed screening track of described copper type body part screening vibrator supply machine A, the groove lower bottom part is provided with arc-shaped trench A3 discharging, consistent in the right direction the confessing of copper type body part.
Described commutator segment inserts mechanism and synchronous pulley D1 cam D2 eccentric wheel D3 is housed is namely run through by main mandrel D4 and be positioned fixed head D5, D6, D7, jacking saddle D8 is loaded on to ride between fixed head D5, the D6 and pushes down cam D2, plectrum D9 is fixed in and dials on the device saddle D10, dials on the device saddle D10 connecting eccentric wheel D5 disc.
The rotor E10 that plugs in the described transfer device of plugging into installs the front end that is anchored on mandrel E11, mandrel E11 runs through cylinder E5 center, be fixed on the protractor E3 to the rear, protractor E3 is connected with five equilibrium stepping motor E2, the rotor E10 rear end of plugging into is provided with and pushes away copper ring cover E9, pushes away copper ring cover E9 and is fixed on the cylinder E5 axle, and cylinder E5 is installed on the slide plate E1, linear slider E8, line slideway E7, ball-screw E6 are installed below the slide plate E1, and ball-screw E6 is connected with synchronizing wheel E4.
The rubber ring sleeve opening structure GA of described rubber ring sleeve feed mechanism G, in the planetary gear G2 that four front port eccentric body pawl axle G1 run through quartile is housed, planetary gear G2 and inner circle gear G3 join to tooth, inner circle gear G3 is fixed among the circulator G4, be fixed in by front panel G5 and rearmounted plate G6 clamping and slide on the stand G7, sliding stand G7 stands among two spindle rod G8, a driving lever G9 is housed on the circulator G4, the approaching channel bit-by-bit of driving lever G9 and approaching channel cover plate G10 enters groove, push away to wear on the G11 four bearing pressure bar G12 are arranged surely, four bearing pressure bar G12 run through rearmounted plate G6 and front panel G5 and are fixed in and push away on the glue circle cover piece G13, push away to be docked to after glue circle cover piece G13 moves and switch through axle sleeve G15, push away G11 below and be fixed among two spindle rod G8, spindle rod G8 shaft rod upper sleeve has compression spring G14 top to be pressed onto to slide among the stand G7.
Described entire combination gate-opening mechanism is equipped with namely that contour screw H1 runs through left half clip H2 and right half clip H3 is fixed in throttle valve H4 top, the middle arc of left half clip H2 and right half clip H3 position is respectively pinned a little bearing H5 back side padlock extension spring H6 drawing and is fixed in lower end, throttle valve H4 both sides, throttle valve H4 doorframe outside cover has binder H7 top, top binder to be fixed on the strength cylinder H8 of top, shaping glue core part device H9 to be overlapped is fixed on the middle axostylus axostyle H10, middle axostylus axostyle H10 lock set is fixed in arm-tie chunk H11, be fixed with four stayed mast H13 on the arm-tie H12, stayed mast H13 runs through arm-tie chunk H11 and shaping glue core part device H9 to be overlapped is fixed on the ring pushing plate H14, have compression spring H15 top to press device H9 to be overlapped to ring pushing plate H14 on the middle axostylus axostyle H10 axostylus axostyle, square set has one to push away copper ring cover E9 behind the rotor E10 that plugs into.
Feed screening system of the present invention is the applying vibration centrifugal principle, and with the assembled material of commutator: copper type body part, shaping glue core part, rubber ring sleeve part provide respectively the function of Automatic-feeding separately.Copper type body part is straight shape and falls out after centrifugal process, only permitting a direction in the straight shape of factor because of the type body arranges out, this feeding system has a long rabbet A1 in the screening track, promotion by centrifugal force, it is that nature falls that copper type body part vibrates this notch of advancing, front of the slot after falling stands a little block A2, under the long concrete conditions in the establishment of a specific crime of copper type body part, do not stopped then by block and fall smoothly, otherwise stopped by block then to produce the swing of physical principle fulcrum, namely change direction and reach conforming and fall out.
Pushing copper type body part of the present invention inserts the D of mechanism, commutator segment inserts mechanism, this mechanism is take stepping motor D11 as main drive source, the copper type body part of marshalling is entered jacking saddle D8 in the transmission of auxiliary straight line feed bobbing machine D12, rule cam D2 and eccentric wheel D3 synchronous rotary and enclose as unit take circumference one during utilization, rule cam D2 jack-up jacking saddle D8 when making, allow eccentric wheel D3 rotarily drive to dial the horizontal work done of device saddle D10 by prolonging the highest summit time, stir copper type body part and to the rotor E10 that plugs into, finish the insertion function until dial plectrum D9 on the device saddle D10.
The transfer device E that plugs into of the present invention, this mechanism are divided into two parts.
One, is that the rotor E10 that plugs into is and connects copper type body part and do circumference graduation and rotate, satisfies the synthetic cylindrical body of sets of numbers of required copper type body part.Drive protractor E3 by five equilibrium stepping motor E2 and do equal indicative, copper type body part etc. minute is inserted in the rotor E10 that plugs into.
Two, be that the copper type body parts transfer of the cylindrical body shape that will finish is to entire combination gate-opening mechanism center counterpart.The copper type body part of the cylindrical body shape that is plugged on the rotor E10 of plugging into will drive ball-screw E6 by synchronizing wheel E4 and move along line slideway E7.
Shaping glue core part feed mechanism F of the present invention, this mechanism is applying rolling falling bodies principles, when the shaping glue core part charging slideway that block F4 forms under block F3, the charging in upper cover plate F1, lower cover F2, the charging falls to locator slide F5 lowest part, start circulator F7 and rotate to shaping glue core device H9 to be overlapped joint, make simultaneously plug-in unit bar F8 drive apical organ F9 and get arbitrary groove at shaping glue core part periphery, start shaping glue core part pushing block F10 promotion shaping glue core part and correctly be positioned at the work of awaiting orders in the shaping glue core device H9 to be overlapped.
Rubber ring sleeve part feed mechanism G of the present invention mainly is executed in the unlatching effect of rubber snare part.Rubber snare part is sequentially arranged among the rubber ring sleeve gripping structure GB that rolls into the location, by 108 ° of angles of rotation after clamping.Push rubber ring sleeve opening structure GA direction to, rubber ring sleeve gripping structure is that 18 ° of angles of return present a state at half-twist angle when thrust arrives anchor point, and the rubber snare part that this time difference clamps has been hung on four eccentric body pawl axle G1 on the circulator G4; Promote to do before starting circulator G4, the rubber snare part that four eccentric body pawl axle G1 will hang up to inner rotary synchronously separately is outer the expansion greatly gradually, until promote before the circulator G4 to do to stop, this time difference rubber ring sleeve pushes and switches through on the axle sleeve G15 by pushing away glue circle cover piece G13, start rubber ring sleeve and switch through the GC of mechanism to the positive counterpart of shaping glue core device H9 to be overlapped of entire combination gate-opening mechanism H, the work of awaiting orders to the exterior circular column of shaping glue core device H9 to be overlapped of release rubber ring sleeve part.
Entire combination gate-opening mechanism H of the present invention, this mechanism will be inserted into the commutator segment copper spare of round cylinder on the rotor E10 that plug into, move on to entire combination gate-opening mechanism H center and prepare to do final sync, shaping glue core part reaches the rubber ring sleeve part of having gone up on shaping glue core part device H9 to be overlapped, and half clip H2 and right half clip H3 live rubber ring sleeve surely through a left side; The copper ring cover E9 that pushes away at rotor E10 rear of plugging into releases copper type body part, vertical compression advance shaping glue core part device H9 to be overlapped, force shaping glue core part and copper type body part to bit combination, when integral type push in conjunction with the time rubber ring sleeve thrown off shaping glue core part device H9 to be overlapped surface, and on the face of cylinder that tight Shu Yutong type body generates and do and fit no longer loose taking off of Shu Li, can open left half clip H2 and right half clip H3 tumbles out finished product.
Finished product output mechanism I of the present invention, this mechanism are for making the assembling finished product finished can be smoothly after finishing assembling and transferring out outside the device body one by one, prevent downthrust and cause bad obscission.The assembling finished product that tumbles out, through blanking slideway I1 be rolled to belt conveyor I3 the top, exist side by side sit be placed in belt conveyor I3 upper, transfer out and fall into the square position and take in stably.
(3) beneficial effect
A kind of full-automatic motor commutator assembly machine of the present invention is compared with existing technology, and has following beneficial effect:
It is large that the present invention satisfies the commutator industry assembling worker hilllock amount of labour used, and output value benefit is low, can promote the needs of whole manufacture level.Solved in the prior art industry and still solved the production problem with artificial main assembling mode.Be that the amount of labour used is maximum in the industry operation in succession, benefit is not high, quality is difficult for guaranteeing the headache problem that the post management cost is difficult to compress yet.
Description of drawings
Fig. 1 is that full-automatic motor commutator assembly machine is that copper type body part automatically is assembled into column type facilities topology layout figure;
Fig. 2-1 falls structural representation smoothly for the feed screening machine of full-automatic motor commutator assembly machine;
Fig. 2-2 is the feed screening machine tune rotary swing structure schematic diagram of full-automatic motor commutator assembly machine;
Fig. 2-3 is the 3D schematic diagram of Fig. 2-1;
Fig. 2-4 is the 3D schematic diagram of Fig. 2-2;
Fig. 3-1 is that the commutator segment of full-automatic motor commutator assembly machine inserts mechanism's assembled front view;
Fig. 3-2 is that the commutator segment of full-automatic motor commutator assembly machine inserts the assembling plan view of mechanism;
Fig. 3-3 is that the commutator segment of full-automatic motor commutator assembly machine inserts the assembled side sectional view of mechanism;
Fig. 3-4 is the cam mechanism cutaway view of Fig. 3-1;
Fig. 3-5 is the eccentric wheel structure cutaway view of Fig. 3-1;
Fig. 3-6 is that the commutator segment of full-automatic motor commutator assembly machine inserts the 3D schematic diagram start bit of mechanism;
Fig. 3-7 is the 3D schematic diagram terminal point position that the commutator segment of full-automatic motor commutator assembly machine inserts mechanism;
Fig. 4-1 is the transfer device installation diagram of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-2 is the transfer device master cutaway view of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-3 is the auxiliary cutaway view of the transfer device of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-4 is the transfer device 3D schematic diagram of plugging into of full-automatic motor commutator assembly machine;
Fig. 5-1 is the shaping glue core part feed mechanism assembling front view of full-automatic motor commutator assembly machine;
Fig. 5-2 is the shaping glue core part feed mechanism assembling side elevation of full-automatic motor commutator assembly machine;
Fig. 5-3 is the main cutaway view of Fig. 5-1;
Fig. 5-4 is for automatically to change motor to the shaping glue core part feed mechanism 3D schematic diagram of device assembly machine.
Fig. 6-1 is the entire combination gate-opening mechanism assembling front view of full-automatic motor commutator assembly machine;
Fig. 6-2 is the integration group body throttle valve structure side view of full-automatic motor commutator assembly machine;
Fig. 6-3 is the main cutaway view of Fig. 6-1;
Fig. 6-4 is the entire combination gate-opening mechanism 3D schematic diagram 1 of full-automatic motor commutator assembly machine;
Fig. 6-5 is the entire combination gate-opening mechanism 3D schematic diagram 2 of full-automatic motor commutator assembly machine;
Fig. 7-1 is the rubber ring sleeve part feed mechanism installation diagram of full-automatic motor commutator assembly machine;
Fig. 7-2 is the rubber ring sleeve gripping structure cutaway view in the rubber ring sleeve part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-3 is the rubber ring sleeve opening structure installation diagram in the rubber ring sleeve part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-4 is for being the rubber ring sleeve transfer organization cutaway view in the rubber ring sleeve part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-5 is the main cutaway view of Fig. 7-3;
Fig. 7-6 is the auxiliary cutaway view of Fig. 7-3;
Fig. 7-7 is the rubber ring sleeve part feed mechanism 3D schematic diagram 1 of full-automatic motor commutator assembly machine;
Fig. 7-8 is the rubber ring sleeve part feed mechanism 3D schematic diagram 2 of full-automatic motor commutator assembly machine;
Fig. 7-9 is the rubber ring sleeve part feed mechanism 3D schematic diagram 3 of full-automatic motor commutator assembly machine;
Fig. 7-10 is the rubber ring sleeve part feed mechanism 3D schematic diagram 4 of full-automatic motor commutator assembly machine;
Fig. 7-11 is the rubber ring sleeve part feed mechanism 3D schematic diagram 5 of full-automatic motor commutator assembly machine;
Fig. 8-1 is the finished product output mechanism installation diagram of full-automatic motor commutator assembly machine;
Fig. 8-2 is the finished product output mechanism sectional arrangement drawing of full-automatic motor commutator assembly machine;
Fig. 9 is the whole 3D schematic diagram of full-automatic motor commutator assembly machine;
Figure 10 is full-automatic motor commutator assembly machine flow chart.
Embodiment
Next explain below with reference to Figure of description a kind of full-automatic motor commutator assembly machine of the present invention being done.
A kind of full-automatic motor commutator assembly machine of the present invention comprises that copper type body part screening vibrator supply machine A, shaping glue core part screening vibrator supply machine B, rubber ring sleeve part screening vibrator supply machine C, the commutator segment of automatic feeding system inserts the D of mechanism, the transfer device E that plugs into, shaping glue core part feed mechanism F, rubber ring sleeve part feed mechanism G, entire combination gate-opening mechanism H, finished product output mechanism I, the machine's drive control operation T of system.
1, feed screening machine of the present invention, shown in Fig. 2-1,2-2,2-3,2-4, its structure comprises copper type body part screening vibrator supply machine A; Work one open slot A1, groove lower front end place are provided with a little block A2 in the feed screening track of described copper type body part screening vibrator supply machine, the groove lower bottom part is provided with arc-shaped trench A3 discharging, consistent in the right direction the confessing of copper type body part.Copper type body part screening feeding system, it is the applying vibration centrifugal principle, copper type body part is straight shape through screening vibrator supply machine after centrifugal process fall out, only permit a direction in the straight shape of factor because of the type body and arrange discharging, as shown in the figure, have a long rabbet A1 in the feeding orbit, promotion by centrifugal force, it is that nature falls that copper type body part vibrates this notch A1 that advances, front of the slot after falling is vertical a little block A2, under the long concrete conditions in the establishment of a specific crime of copper type body part, is not stopped by block then to fall smoothly arc-shaped trench A3 discharging, otherwise stopped by block then to produce the swing of physical principle fulcrum, namely change direction and reach conforming and fall out.
2, commutator segment of the present invention inserts the D of mechanism, shown in Fig. 3-1,3-2,3-3,3-4,3-5,3-6,3-7, commutator segment inserts and synchronous pulley D1 cam D2 eccentric wheel D3 to be housed in the D of mechanism to be run through by main mandrel D4 and be positioned fixed head D5, D6, D7, jacking saddle D8 is loaded on to ride between fixed head D5, the D6 and pushes down cam D2, plectrum D9 is fixed in and dials on the device saddle D10, dials on the device saddle D10 connecting eccentric wheel D3 disc.This mechanism is take stepping motor D11 as main drive source, the copper type body part of marshalling is entered jacking saddle D8 in the transmission of auxiliary straight line feed bobbing machine D12, rule cam D2 and eccentric wheel D3 synchronous rotary and enclose as unit take circumference one during utilization, rule cam D2 jack-up jacking saddle D8 when making, allow eccentric wheel D3 rotarily drive to dial the horizontal work done of device saddle D10 by prolonging the highest summit time, stir copper type body part and to the rotor E10 that plugs into, finish the insertion function until dial plectrum D9 on the device saddle D10.
3, the transfer device E that plugs into of the present invention, shown in Fig. 4-1,4-2,4-3,4-4, the rotor E10 that plugs in the transfer device E of plugging into installs the front end that is anchored on mandrel E11, mandrel E11 runs through cylinder E5 center, be fixed on the protractor E3 to the rear, protractor E3 is connected with five equilibrium stepping motor E2, and the rotor E10 rear end of plugging into is provided with and pushes away copper ring cover E9, pushes away copper ring cover E9 and is fixed on the cylinder E5 axle.Cylinder E5 is installed on the slide plate E1, and linear slider E8, line slideway E7, ball-screw E6 are installed below the slide plate E1, and ball-screw E6 is connected with synchronizing wheel E4.This mechanism divides two parts.
(1) is that the rotor E10 that plugs into is and connects copper type body part and do circumference graduation and rotate, satisfies the synthetic cylindrical body of sets of numbers of required copper type body part.Drive protractor E3 by five equilibrium stepping motor E2 and do equal indicative, copper type body part etc. minute is inserted in the rotor E10 that plugs into.
(2) be that the copper type body parts transfer of the cylindrical body shape that will finish is to entire combination gate-opening mechanism center counterpart.The copper type body part of the cylindrical body shape that is plugged on the rotor E10 of plugging into will drive ball-screw E6 by synchronizing wheel E4 and move along line slideway E7.
4, shaping glue core part feed mechanism F of the present invention, shown in Fig. 5-1,5-2,5-3,5-4, shaping glue core part feed mechanism F is equipped with the charging slideway that block F4 forms under block F3, the charging in upper cover plate F1, lower cover F2, the charging, charging slideway and locator slide F5, locator slide pressing plate F6 join, locator slide F5 is fixed on circulator F7, and circulator F7 is equipped with plug-in unit bar F8, apical organ F9, shaping glue core part pushing block F10.This mechanism is applying rolling falling bodies principles, when the shaping glue core part charging slideway that block F4 forms under block F3, the charging in upper cover plate F1, lower cover F2, the charging falls to locator slide F5 lowest part, start circulator F7 and rotate to shaping glue core device H9 to be overlapped joint, make simultaneously plug-in unit bar F8 drive apical organ F9 and get arbitrary groove at shaping glue core part periphery, start shaping glue core part pushing block F10 promotion shaping glue core part and correctly be positioned at the work of awaiting orders in the shaping glue core H9 to be overlapped.
5, rubber ring sleeve part feed mechanism G of the present invention, shown in Fig. 7-1,7-2,7-3,7-4,7-5,7-6,7-7,7-8,7-9,7-10,7-11, described rubber ring sleeve part feed mechanism G is comprised of rubber ring sleeve opening structure GA, rubber ring sleeve gripping structure GB, three structures of rubber ring sleeve transfer organization GC, rubber ring sleeve gripping structure GB connects rubber ring sleeve opening structure GA, and rubber ring sleeve opening structure GA connects rubber ring sleeve transfer organization GC; Mainly be executed in the unlatching effect of rubber snare part, rubber ring sleeve opening structure GA, in the planetary gear G2 that four front port eccentric body pawl axle G1 run through quartile is housed, planetary gear G2 and inner circle gear G3 join to tooth, inner circle gear G3 is fixed among the circulator G4, be fixed in by front panel G5 and rearmounted plate G6 clamping and slide on the stand G7, slide stand G7 and stand among two spindle rod G8.A driving lever G9 is housed on the circulator G4, the approaching channel bit-by-bit of driving lever G9 and approaching channel cover plate G10 enters groove, push away to wear on the G11 four bearing pressure bar G12 are arranged surely, four bearing pressure bar G12 run through rearmounted plate G6 and front panel G5 and are fixed in and push away on the glue circle cover piece G13, push away to be docked to after glue circle cover piece G13 moves and switch through axle sleeve G15, push away G11 below and be fixed among two spindle rod G8, spindle rod G8 shaft rod upper sleeve has compression spring G14 top to be pressed onto to slide among the stand G7.Rubber snare part feed mechanism G mainly is executed in the unlatching effect of rubber snare part.Rubber snare part is sequentially arranged among the rubber ring sleeve gripping structure GB that rolls into the location, by 108 ° of angles of rotation after clamping.Push rubber ring sleeve opening structure GA direction to, rubber ring sleeve gripping structure is that 18 ° of angles of return present a state at half-twist angle when thrust arrives anchor point, and the rubber snare part that this time difference clamps has been hung on four eccentric body pawl axle G1 on the circulator G4; Promote to do before starting circulator G4, the rubber snare part that four eccentric body pawl axle G1 will hang up to inner rotary synchronously separately is outer the expansion greatly gradually, until promote before the circulator G4 to do to stop, this time difference rubber ring sleeve pushes and switches through on the axle sleeve G15 by pushing away glue circle cover piece G13, start rubber ring sleeve and switch through the GC of mechanism to the positive counterpart of shaping glue core device H9 to be overlapped of entire combination gate-opening mechanism H, the work of awaiting orders to the exterior circular column of shaping glue core device H9 to be overlapped of release rubber ring sleeve part.
6, novel described entire combination gate-opening mechanism H of the present invention, such as Fig. 6-1,6-2,6-3,6-4, shown in the 6-5, entire combination gate-opening mechanism H is equipped with namely that contour screw H1 runs through left half clip H2 and right half clip H3 is fixed in throttle valve H4 top, the middle arc of left half clip H2 and right half clip H3 position is respectively pinned a little bearing H5 back side padlock extension spring H6 drawing and is fixed in lower end, throttle valve H4 both sides, throttle valve H4 doorframe outside cover has binder H7 top, top binder to be fixed on the strength cylinder H8 of top, shaping glue core part device H9 to be overlapped is fixed on the middle axostylus axostyle H10, middle axostylus axostyle H10 lock set is fixed in arm-tie chunk H11, be fixed with four stayed mast H13 on the arm-tie H12, stayed mast H13 runs through arm-tie chunk H11 and device H9 to be overlapped is fixed on the ring pushing plate H14, has compression spring H15 top to press shaping glue core part device H9 to be overlapped to ring pushing plate H14 on the middle axostylus axostyle H10 axostylus axostyle.Plugging into, square set has one to push away copper ring cover E9 behind the rotor E10.This mechanism will be inserted into the commutator segment copper spare of round cylinder on the rotor E10 that plug into, move on to entire combination gate-opening mechanism H center and prepare to do final sync, shaping glue core part reaches the rubber ring sleeve part of having gone up on shaping glue core part device H9 to be overlapped, and half clip H2 and right half clip H3 live rubber ring sleeve surely through a left side; The copper ring cover E9 that pushes away at rotor E10 rear of plugging into releases copper type body part, vertical compression advance shaping glue core part device H9 to be overlapped, force shaping glue core part and copper type body part to bit combination, when integral type push in conjunction with the time rubber ring sleeve thrown off shaping glue core part device H9 to be overlapped surface, and on the face of cylinder that tight Shu Yutong type body generates and do and fit no longer loose taking off of Shu Li, can open left half clip H2 and right half clip H3 tumbles out finished product.
7, finished product output mechanism I of the present invention, shown in Fig. 8-1,8-2, the finished product output mechanism is equipped with blanking slideway I1, belt pulley for feeding foil I2, belt conveyor I 3, carries motor I 4.This mechanism is for making the assembling finished product finished can be smoothly after finishing assembling and transferring out outside the device body one by one, prevents downthrust and causes bad obscission.The assembling finished product that tumbles out, through blanking slideway I1 be rolled to belt conveyor I3 the top, exist side by side sit be placed in belt conveyor I3 upper, transfer out and fall into the square position and take in stably.
The above embodiment is a kind of of the more preferably concrete execution mode of the present invention, and the common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacement all should be included in protection scope of the present invention.
Claims (6)
1. full-automatic motor commutator assembly machine is characterized in that: its structure comprises the copper type body part screening vibrator supply machine (A) of automatic feeding system, shaping glue core part screening vibrator supply machine (B), rubber ring sleeve part screening vibrator supply machine (C), commutator segment inserts mechanism (D), the transfer device (E) of plugging into, shaping glue core part feed mechanism (F), rubber ring sleeve part feed mechanism (G), entire combination gate-opening mechanism (H), finished product output mechanism (I), machine's drive control operation system (T);
Described copper type body part screening vibrator supply machine (A) joins with the commutator segment insertion mechanism (D) in the assembly machine, and shaping glue core part screening vibrator supply machine (B) joins with shaping glue core part feed mechanism (F); Described rubber ring sleeve part screening vibrator supply machine (C) connects rubber ring sleeve part feed mechanism (G), and the described transfer device of plugging into (E) connects finished product output mechanism (I) by entire combination gate-opening mechanism (H);
Described rubber ring sleeve part feed mechanism (G) is comprised of rubber ring sleeve opening structure (GA), rubber ring sleeve gripping structure (GB), three structures of rubber ring sleeve transfer organization (GC), rubber ring sleeve gripping structure (GB) connects rubber ring sleeve opening structure (GA), and rubber ring sleeve opening structure (GA) connects rubber ring sleeve transfer organization (GC); Described rubber ring sleeve part screening vibrator supply machine (C) connects the rubber ring sleeve gripping structure (GB) in the rubber ring sleeve part feed mechanism (G).
2. a kind of full-automatic motor commutator assembly machine according to claim 1 is characterized in that: its structure comprises copper type body part screening vibrator supply machine (A); Work one open slot (A1), groove lower front end place are provided with a little block (A2) in the feed screening track of copper type body part screening vibrator supply machine (A), the groove lower bottom part is provided with arc-shaped trench (A3) discharging, and copper type body part is arranged in a direction.
3. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the commutator segment of described Full automatic commutator assembly machine inserts mechanism (D) synchronous pulley (D1) is housed namely, cam (D2), eccentric wheel (D3), run through by main mandrel (D4) and to be positioned fixed head (D5, D6, D7), jacking saddle (D8) is loaded on fixed head (D5, D6) ride between and push down cam (D2), plectrum (D9) is fixed in to be dialled on the device saddle (D10), dials on device saddle (D10) connecting eccentric wheel (D3) disc.
4. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the rotor (E10) of plugging in the described transfer device of plugging into (E) is installed and is anchored on mandrel (E11) front end, mandrel (E11) runs through cylinder (E5) center, be fixed on the protractor (E3) to the rear, protractor (E3) is connected with five equilibrium stepping motor (E2), rotor (E10) rear end of plugging into is provided with and pushes away copper ring cover (E9), pushing away copper ring cover (E9) is fixed on cylinder (E5) axle, cylinder (E5) is installed on the slide plate (E1), linear slider (E8) is installed below the slide plate (E1), line slideway (E7), ball-screw (E6), ball-screw (E6) end is connected with synchronizing wheel (E4).
5. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the rubber ring sleeve opening structure (GA) in the described rubber ring sleeve part feed mechanism (G), in the planetary gear (G2) that four front port eccentric body pawl axles (G1) run through quartile is housed, planetary gear (G2) joins to tooth with inner circle gear (G3), inner circle gear (G3) is fixed in the circulator (G4), be fixed in by front panel (G5) and rearmounted plate (G6) clamping and slide on the stand (G7), sliding stand (G7) stands in two spindle rods (G8), a driving lever (G9) is housed on the circulator (G4), driving lever (G9) enters groove with the approaching channel bit-by-bit of approaching channel cover plate (G10), push away to wear on the seat (G11) four bearing pressure bars (G12) are arranged surely, four bearing pressure bars (G12) run through rearmounted plate (G6) and front panel (G5) and are fixed in and push away on the glue circle cover piece (G13), push away to be docked to after glue circle cover piece (G13) moves and switch through axle sleeve (G15), push away seat (G11) below and be fixed in two spindle rods (G8), spindle rod (G8) shaft rod upper sleeve has compression spring (G14) top to be pressed onto to slide in the stand (G7).
6. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: described entire combination gate-opening mechanism (H) namely is equipped with contour screw (H1) to be run through left half clip (H2) and right half clip (H3) and is fixed in throttle valve (H4) top, left half clip (H2) respectively pins a little bearing (H5) back side padlock extension spring (H6) drawing with the middle arc of right half clip (H3) position and is fixed in throttle valve (H4) lower end, both sides, throttle valve (H4) doorframe outside cover has a top binder (H7), the top binder is fixed on the top strength cylinder (H8), shaping glue core part device to be overlapped (H9) is fixed on the middle axostylus axostyle (H10), middle axostylus axostyle (H10) lock set is fixed in arm-tie chunk (H11), be fixed with four stayed masts (H13) on the arm-tie (H12), stayed mast (H13) runs through arm-tie chunk (H11) and shaping glue core part device to be overlapped (H9) is fixed on the ring pushing plate (H14), have a compression spring (H15) top to press shaping glue core part device to be overlapped (H9) to ring pushing plate (H14) on middle axostylus axostyle (H10) axostylus axostyle, square set has one to push away copper ring cover (E9) behind the rotor of plugging into (E10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910177123 CN102035311B (en) | 2009-09-27 | 2009-09-27 | Full automatic motor commutator assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910177123 CN102035311B (en) | 2009-09-27 | 2009-09-27 | Full automatic motor commutator assembly machine |
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| Publication Number | Publication Date |
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| CN102035311A CN102035311A (en) | 2011-04-27 |
| CN102035311B true CN102035311B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200910177123 Expired - Fee Related CN102035311B (en) | 2009-09-27 | 2009-09-27 | Full automatic motor commutator assembly machine |
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| CN (1) | CN102035311B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271547B (en) * | 2016-08-30 | 2018-10-23 | 浙江薪人机电科技有限公司 | Rotor commutator pressing mechanism |
| CN117394617B (en) * | 2023-12-11 | 2024-02-09 | 深圳市金旺达机电有限公司 | Micro-motor rotor commutator assembly quality |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2266824Y (en) * | 1996-07-10 | 1997-11-05 | 孟庆硬 | Commutator assembling equipment |
| CN201194307Y (en) * | 2008-05-04 | 2009-02-11 | 傅德洪 | Commutator commutating bar assembly mechanism |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
-
2009
- 2009-09-27 CN CN 200910177123 patent/CN102035311B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2266824Y (en) * | 1996-07-10 | 1997-11-05 | 孟庆硬 | Commutator assembling equipment |
| CN201194307Y (en) * | 2008-05-04 | 2009-02-11 | 傅德洪 | Commutator commutating bar assembly mechanism |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
Non-Patent Citations (1)
| Title |
|---|
| JP特开2005-229773A 2005.08.25 |
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| CN102035311A (en) | 2011-04-27 |
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