CN102009467A - Single-motor-driven all-electric mold closing and moving system and implementation method and application thereof - Google Patents

Single-motor-driven all-electric mold closing and moving system and implementation method and application thereof Download PDF

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Publication number
CN102009467A
CN102009467A CN2010105273755A CN201010527375A CN102009467A CN 102009467 A CN102009467 A CN 102009467A CN 2010105273755 A CN2010105273755 A CN 2010105273755A CN 201010527375 A CN201010527375 A CN 201010527375A CN 102009467 A CN102009467 A CN 102009467A
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matched moulds
shifting formwork
clutch
motor
shifting
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CN102009467B (en
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黄汉雄
李为平
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The invention provides a single-motor-driven all-electric mold closing and moving system. The system comprises a motor, a main coupler, a steering device, a mold closing device, a mold moving device, a support plate and a base, wherein the motor is connected with the steering device through the main coupler; the steering device is provided with a plurality of output ends and is respectively connected with the mold closing device and the mold moving device; the motor, the main coupler, the steering device and the mold closing device are connected into a whole and fixed on the support plate; and the support plate and the mold moving device are connected with each other and are arranged on the base. Meanwhile, the invention provides a single-motor-driven all-electric mold closing and moving method realized by the system. The all-electric mold closing and moving system has a compact structure and is easy to popularize and apply, the manufacturing cost and energy consumption can be reduced, materials can be saved, reliability can be improved, and the service life of the motor and a ball screw can be obviously prolonged.

Description

Single all-electric matched moulds of motor-driven and shifting formwork system and its implementation and application
Technical field
The present invention relates to electrodynamic type matched moulds and shifting formwork system, be particularly related to a kind of macromolecular material blowing machinery electrodynamic type matched moulds and shifting formwork system, specifically same set of motor-steering gear transmission device is realized the motor-driven all-electric matched moulds of list and shifting formwork system and its implementation and the application of matched moulds and shifting formwork function.
Background technology
The general hydraulic technique that adopts of macromolecular material blowing machinery, promptly matched moulds and shifting formwork etc. all adopt hydraulic drive.In recent years, electrodynamic type blowing machinery is developed gradually and uses.Compare advantage such as that electrodynamic type blowing machinery has is higher to the control accuracy of closure pressing speed and stroke etc., the response very fast, energy consumption and noise are lower with fluid pressure type blowing machinery.But existing electrodynamic type blowing mechanical structures is matched moulds and shifting formwork basically adopts a cover electrodynamic type transmission device respectively separately.Mainly there is following shortcoming in this electrodynamic type blowing machinery: (1) matched moulds and shifting formwork all need independent transmission device, and this makes structure huge and complicated, increase manufacturing cost; It is more serious that the motor frequent start-stop can cause its heating when (2) two motors drove respectively, influences its service life, and the continuous start and stop of ball screw meeting makes its withstand shocks power and accelerated wear test.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned existing electrodynamic type blowing machinery, be that matched moulds and shifting formwork need two cover transmission devices, wherein a cover motor-spindle gear is realized the matched moulds function, another set of motor-spindle gear is realized the shifting formwork function, provides a kind of cover motor-screw mandrel transmission system that adopts to realize the electric device of matched moulds and shifting formwork.
Another object of the present invention is to provide a kind of by the all-electric matched moulds of said system realization and the method for shifting formwork.
A further object of the present invention is to provide the application of motor-driven all-electric matched moulds of above-mentioned list and shifting formwork system.
Purpose of the present invention is achieved through the following technical solutions: motor-driven all-electric matched moulds of a kind of list and shifting formwork system comprise separate unit motor, lead spindle, steering gear, mold closing mechanism, mould shifting device, seat board and base; Described motor is connected with steering gear by lead spindle, and described steering gear has many outputs, is connected with mould shifting device with mold closing mechanism respectively; Described motor, lead spindle, steering gear and mold closing mechanism link into an integrated entity and are fixed on the seat board, and a seat board links to each other with mould shifting device and is installed on the base.
Preferably, described mold closing mechanism comprises matched moulds clutch, matched moulds shaft coupling, matched moulds ball screw and nut thereof, five-rod, matched moulds line slideway, gripper shoe, solid plate, moving platen, left half module tool and right half module tool; Described matched moulds clutch is connected with steering gear, and the matched moulds clutch is fixed on the support plate, and the output of matched moulds clutch links to each other with the matched moulds ball screw by the matched moulds shaft coupling; The matched moulds ball screw passes gripper shoe, and the nut of matched moulds ball screw links to each other with five-rod; The left end of five-rod is fixed on the gripper shoe, and right-hand member is fixed on the moving platen left side; Left side half module tool is installed in the moving platen right side, and right half module tool is installed in the left side of solid plate, and moving platen can move back and forth on the matched moulds line slideway.
Preferably, described mould shifting device comprises shifting formwork clutch, driving member, shifting formwork ball screw and nut thereof, taper roll bearing, shifting formwork installing plate, shifting formwork line slideway; Described shifting formwork clutch is connected with steering gear, and the shifting formwork clutch is fixed on the installing plate, and the output of shifting formwork clutch links to each other with driving member; One end of shifting formwork ball screw is fixed by the taper roll bearing that is installed on the seat board, and the other end passes the shifting formwork installing plate, and the nut of shifting formwork ball screw is fixed on the shifting formwork installing plate, and the shifting formwork installing plate is by being bolted on the base.
Described driving member can be synchronous band transmission component, gear-driven assembly or chain gear transmission assembly.
Described synchronous band transmission component comprises synchronous band, driving pulley, driven pulley, and driving pulley is connected with driven pulley by synchronous band.
Described steering gear can be the spiral bevel gear transmission case, has two outputs; Or, connect two cover matched moulds and mould shifting devices simultaneously for having the steering gear of three outputs, realize double folding mould.
Described motor is a servomotor; When control accuracy was less demanding, also available common electric machine substituted servomotor.
A kind of all-electric matched moulds of said system realization and method of shifting formwork utilized, comprise the steps: that mainly (1) starter motor is rotated in the forward it, the energising of matched moulds clutch, the matched moulds ball screw is just changeed, five-rod drives moving platen and moves to the solid plate direction, left and right sides mold halves is adjacent to mutually, and matched moulds and locked mode step are finished in and then matched moulds clutch outage; (2) shifting formwork clutch energising, driving the shifting formwork ball screw just changes, and mould shifting device is moved to preform blowup station direction, behind the arrival inflation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall; (3) starter motor makes its counter-rotating, the energising of matched moulds clutch, and the counter-rotating of matched moulds ball screw, five-rod drives the moving platen die sinking, and when moving platen arrived the die sinking extreme position, the die sinking step was finished in the outage of matched moulds clutch; (4) shifting formwork clutch energising makes the counter-rotating of shifting formwork ball screw, when a drive seat board moves to the parison formation station, and the outage of shifting formwork clutch, whole molding cycle is finished in the motor stall.
Described step (1) specifically can be: when moving platen is in the die sinking extreme position, starter motor just changes it, driving steering gear by lead spindle rotates, matched moulds clutch energising adhesive, the horizontal output of steering gear drives the matched moulds ball screw by matched moulds clutch and matched moulds shaft coupling just to be changeed, the nut of matched moulds ball screw drives five-rod and moves, moving platen is moved to the solid plate direction, carry out matched moulds, when mold halves is adjacent to, thereby five-rod just is straightened and carries out locked mode, and this moment, matched moulds and locked mode step were finished in the outage of matched moulds clutch.
Described step (2) specifically can be: after matched moulds and locked mode step are finished, shifting formwork clutch energising adhesive, vertical output of steering gear drives band forward rotation synchronously by the shifting formwork clutch, band drives the shifting formwork ball screw synchronously just changes, mould shifting device is moved toward preform blowup station direction, behind the arrival inflation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall.
Described step (3) specifically can be: after the shifting formwork step is finished, carry out the cooling of preform blowup and goods, after the formed product, starter motor makes its counter-rotating, matched moulds clutch energising adhesive, and the horizontal output of steering gear drives the counter-rotating of matched moulds ball screw by matched moulds clutch and matched moulds shaft coupling, the nut of matched moulds ball screw drives five-rod and moves, when arriving the die sinking extreme position of moving platen, the die sinking step is finished in the outage of matched moulds clutch.
Described step (4) specifically can be: after the die sinking step is finished, shifting formwork clutch energising adhesive, vertical output of steering gear drives band backward rotation synchronously by the shifting formwork clutch, band drives the counter-rotating of shifting formwork ball screw synchronously, mould shifting device is moved to parison formation station direction, behind the arrival parison formation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall.So far, finished a matched moulds-shifting formwork-die sinking-shifting formwork cycle, and can enter next course of work by above step.
Utilize the motor-driven all-electric matched moulds of list of above-mentioned electric device realization and the method for shifting formwork function also following version can be arranged: not start mould shifting device, only start mold closing mechanism, finish unidirectional matched moulds locked mode step, promptly can be used for the matched moulds process of electric injection molding machine.
Motor-driven all-electric matched moulds of this list and shifting formwork system can be applicable to the processing of high molecular material moulding, as plastics blow molding and plastic injection-moulded etc.
The present invention has following advantage and effect with respect to prior art:
(1) adopt a motor to realize matched moulds and shifting formwork, thereby make system architecture simple, compact, can save material, reduce cost, the also corresponding simplification of control procedure helps realizing the accurate control of different directions motion.
(2) by two cover clutches, a rotating of motor can be finished whole molding cycle, and work flow is reasonable, simple to operate, reliable operation thereby make, and can reach energy saving purposes.
(3) stable production process can improve the production precision and the performance of goods, the rate of reducing the number of rejects and seconds preferably.
Description of drawings
Fig. 1 is the structural representation of single motor-driven all-electric matched moulds of the present invention and shifting formwork system.
Fig. 2 is the vertical view of system shown in Figure 1.
Fig. 3 is the shaft side figure of system shown in Figure 1.
Fig. 4 is the structural representation of the steering gear of system shown in Figure 1.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment and accompanying drawing, but embodiments of the present invention are not limited thereto.
Embodiment 1
Fig. 1 to Fig. 4 shows the concrete structure of single motor-driven all-electric matched moulds of the present invention and shifting formwork system.By Fig. 1 and Fig. 2 as seen, motor-driven all-electric matched moulds of this list and shifting formwork system comprise motor 1, lead spindle 2, steering gear 3, matched moulds clutch 4, shifting formwork clutch 19, matched moulds shaft coupling 6, gripper shoe 7, moving platen 11, solid plate 14, matched moulds ball screw 8, shifting formwork ball screw 23, be with 22 synchronously, a seat board 16 and base 18 etc.
Described motor 1 is installed on the plate 21, the output shaft of motor 1 links to each other with the input 3-1 of steering gear 3 by lead spindle 2, the horizontal output 3-2 of steering gear 3 links to each other with matched moulds clutch 4, matched moulds clutch 4 is fixed on the support plate 5, and the output of matched moulds clutch 4 links to each other with matched moulds ball screw 8 by matched moulds shaft coupling 6; Matched moulds ball screw 8 passes gripper shoe 7, and the nut 9 of matched moulds ball screw 8 links to each other with five-rod 10, and the left end of five-rod 10 is fixed on the gripper shoe 7, and right-hand member is fixed on the left side of moving platen 11; Left side half module tool 12 is installed in moving platen 11 right sides, and right half module tool 13 is installed in solid plate 14 left sides; During matched moulds, five-rod 10 drives moving platen 11 and moves to solid plate 14 directions along matched moulds line slideway 15 under the driving of matched moulds ball screw 8, and left half module tool 12 half module tool 13 directions to the right moves; Moving platen 11 can move back and forth on matched moulds line slideway 15; Described motor 1, lead spindle 2, steering gear 3, matched moulds clutch 4, matched moulds shaft coupling 6, matched moulds ball screw 8 and nut 9 thereof, five-rod 10, matched moulds line slideway 15, gripper shoe 7, solid plate 14, moving platen 11, left half module tool 12 and right half module tool 13 link into an integrated entity, be fixed on the seat board 16, a seat board 16 can move back and forth on shifting formwork line slideway 17.
As shown in Figures 2 and 3, vertical output 3-3 of steering gear 3 links to each other with shifting formwork clutch 19, and shifting formwork clutch 19 is fixed on the installing plate 27, and the output shaft of shifting formwork clutch 19 links to each other with driving pulley 20-1; Driven pulley 20-2 is connected with shifting formwork ball screw 23; One end of shifting formwork ball screw 23 is fixing by the taper roll bearing 26 that is installed on the seat board 16, and the other end passes shifting formwork installing plate 24, and the nut 28 of shifting formwork ball screw 23 is fixed on the shifting formwork installing plate 24; Shifting formwork installing plate 24 is fixed on the base 18 by bolt 25.
As shown in Figure 4, steering gear 3 is spiral bevel gear transmission cases, comprises an input 3-1 and two outputs, i.e. laterally output 3-2 and vertically output 3-3.
The course of work of motor-driven all-electric matched moulds of above-mentioned list and shifting formwork system: when moving platen 11 is in the die sinking extreme position, starter motor 1 just changes it, driving steering gear 3 by lead spindle 2 rotates, the 4 energising adhesives of matched moulds clutch, the horizontal output 3-2 of steering gear 3 drives matched moulds ball screw 8 by matched moulds clutch 4 and matched moulds shaft coupling 6 just to be changeed, the nut 9 of matched moulds ball screw 8 drives five-rod 10 and moves, moving platen 11 is moved to solid plate 14 directions, carry out matched moulds, when mold halves 12 and 13 is adjacent to, thereby five-rod 10 just is straightened and carries out locked mode, and this moment, matched moulds and locked mode step were finished in 4 outages of matched moulds clutch; After matched moulds and locked mode step are finished, the 19 energising adhesives of shifting formwork clutch, vertical output 3-3 of steering gear 3 drives by shifting formwork clutch 19 and is with 22 forward rotation synchronously, be with 22 drive shifting formwork ball screws 23 just changeing synchronously, mould shifting device is moved toward preform blowup station direction, behind the arrival inflation station, 19 outages of shifting formwork clutch, the shifting formwork step is finished in motor 1 stall; After the shifting formwork step is finished, carry out the cooling of preform blowup and goods, after the formed product, starter motor 1 makes its counter-rotating, the 4 energising adhesives of matched moulds clutch, and the horizontal output 3-2 of steering gear 3 drives 8 counter-rotatings of matched moulds ball screw by matched moulds clutch 4 and matched moulds shaft coupling 6, the nut 9 of matched moulds ball screw 8 drives five-rod 10 and moves, when arriving the die sinking extreme position of moving platen 11, the die sinking step is finished in 4 outages of matched moulds clutch; After the die sinking step is finished, the 19 energising adhesives of shifting formwork clutch, vertical output 3-3 of steering gear 3 drives by shifting formwork clutch 19 and is with 22 backward rotation synchronously, be with 22 to drive 23 counter-rotatings of shifting formwork ball screw synchronously, mould shifting device is moved to parison formation station direction, behind the arrival parison formation station, 19 outages of shifting formwork clutch, the shifting formwork step is finished in motor 1 stall.So far, finished a matched moulds-shifting formwork-die sinking-shifting formwork cycle, and can enter next course of work by above step.
Motor-driven all-electric matched moulds of this list and shifting formwork system can be applied to the plastics blow molding machining process preferably.
Embodiment 2
Present embodiment except that following characteristics with embodiment 1: the steering gear of motor-driven all-electric matched moulds of this list and shifting formwork system has three outputs, connects two cover matched moulds and mould shifting devices simultaneously, realizes the double matched moulds.
Embodiment 3
Present embodiment except that following characteristics with embodiment 1: do not start mould shifting device, only start mold closing mechanism, finish unidirectional matched moulds mode-lock operation, promptly can be used for the matched moulds process (this process does not need shifting formwork) of electric injection molding machine.
Above-described only is preferred implementation of the present invention, but embodiments of the present invention are not restricted to the described embodiments, and also can adopt other schemes.Can be as steering gear without the spiral bevel gear transmission case, and with other a input, the transmission device of two outputs; Clutch can select two ends all to have the structure of shaft extension; When control accuracy is less demanding, also can adopt common electric machine to substitute servomotor; Band transmission synchronously can use alternate manners such as chain transmission, gear drive to substitute.Other any do not deviate from change, the modification done under spiritual essence of the present invention and the principle, substitutes, combination and simplifying, and all should be considered as the substitute mode of equivalence, is included within protection scope of the present invention.

Claims (10)

1. motor-driven all-electric matched moulds of list and shifting formwork system is characterized in that: comprise separate unit motor, lead spindle, steering gear, mold closing mechanism, mould shifting device, seat board and base; Described motor is connected with steering gear by lead spindle, and described steering gear has many outputs, is connected with mould shifting device with mold closing mechanism respectively; Described motor, lead spindle, steering gear and mold closing mechanism link into an integrated entity and are fixed on the seat board, and a seat board links to each other with mould shifting device and is installed on the base.
2. motor-driven all-electric matched moulds of list according to claim 1 and shifting formwork system is characterized in that: described mold closing mechanism comprises matched moulds clutch, matched moulds shaft coupling, matched moulds ball screw and nut thereof, five-rod, matched moulds line slideway, gripper shoe, solid plate, moving platen, left half module tool and right half module tool; Described matched moulds clutch is connected with steering gear, and the matched moulds clutch is fixed on the support plate, and the output of matched moulds clutch links to each other with the matched moulds ball screw by the matched moulds shaft coupling; The matched moulds ball screw passes gripper shoe, and the nut of matched moulds ball screw links to each other with five-rod; The left end of five-rod is fixed on the gripper shoe, and right-hand member is fixed on the moving platen left side; Left side half module tool is installed in the moving platen right side, and right half module tool is installed in the left side of solid plate, and moving platen can move back and forth on the matched moulds line slideway.
3. motor-driven all-electric matched moulds of list according to claim 1 and shifting formwork system is characterized in that: described mould shifting device comprises shifting formwork clutch, driving member, shifting formwork ball screw and nut thereof, taper roll bearing, shifting formwork installing plate, shifting formwork line slideway; Described shifting formwork clutch is connected with steering gear, and the shifting formwork clutch is fixed on the installing plate, and the output of shifting formwork clutch links to each other with driving member; One end of shifting formwork ball screw is fixed by the taper roll bearing that is installed on the seat board, and the other end passes the shifting formwork installing plate, and the nut of shifting formwork ball screw is fixed on the shifting formwork installing plate, and the shifting formwork installing plate is by being bolted on the base.
4. motor-driven all-electric matched moulds of list according to claim 1 and shifting formwork system is characterized in that: described driving member can be synchronous band transmission component, gear-driven assembly or chain gear transmission assembly.
5. motor-driven all-electric matched moulds of list according to claim 4 and shifting formwork system is characterized in that: described synchronous band transmission component comprises synchronous band, driving pulley, driven pulley, and driving pulley is connected with driven pulley by synchronous band.
6. motor-driven all-electric matched moulds of list according to claim 1 and shifting formwork system, it is characterized in that: described steering gear is the spiral bevel gear transmission case, has two outputs; Or, connect two cover matched moulds and mould shifting devices simultaneously for having the steering gear of three outputs, realize double folding mould.
7. the method for motor-driven all-electric matched moulds of list and shifting formwork, it is characterized in that comprising the steps: that (1) starter motor is rotated in the forward it, the energising of matched moulds clutch, the matched moulds ball screw is just changeed, five-rod drives moving platen and moves to the solid plate direction, left and right sides mold halves is adjacent to mutually, and matched moulds and locked mode step are finished in and then matched moulds clutch outage; (2) shifting formwork clutch energising, driving the shifting formwork ball screw just changes, and mould shifting device is moved to preform blowup station direction, behind the arrival inflation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall; (3) starter motor makes its counter-rotating, the energising of matched moulds clutch, and the counter-rotating of matched moulds ball screw, five-rod drives the moving platen die sinking, and when moving platen arrived the die sinking extreme position, the die sinking step was finished in the outage of matched moulds clutch; (4) shifting formwork clutch energising makes the counter-rotating of shifting formwork ball screw, when a drive seat board moves to the parison formation station, and the outage of shifting formwork clutch, whole molding cycle is finished in the motor stall.
8. the method for motor-driven all-electric matched moulds of list according to claim 7 and shifting formwork is characterized in that:
Described step (1) is: when moving platen is in the die sinking extreme position, starter motor just changes it, driving steering gear by lead spindle rotates, matched moulds clutch energising adhesive, the horizontal output of steering gear drives the matched moulds ball screw by matched moulds clutch and matched moulds shaft coupling just to be changeed, the nut of matched moulds ball screw drives five-rod and moves, moving platen is moved to the solid plate direction, carry out matched moulds, when mold halves is adjacent to, thereby five-rod just is straightened and carries out locked mode, and this moment, matched moulds and locked mode step were finished in the outage of matched moulds clutch;
Described step (2) is: after matched moulds and locked mode step are finished, shifting formwork clutch energising adhesive, vertical output of steering gear drives band forward rotation synchronously by the shifting formwork clutch, band drives the shifting formwork ball screw synchronously just changes, mould shifting device is moved toward preform blowup station direction, behind the arrival inflation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall;
Described step (3) is: after the shifting formwork step is finished, carry out the cooling of preform blowup and goods, after the formed product, starter motor makes its counter-rotating, matched moulds clutch energising adhesive, and the horizontal output of steering gear drives the counter-rotating of matched moulds ball screw by matched moulds clutch and matched moulds shaft coupling, the nut of matched moulds ball screw drives five-rod and moves, when arriving the die sinking extreme position of moving platen, the die sinking step is finished in the outage of matched moulds clutch;
Described step (4) is: after the die sinking step is finished, shifting formwork clutch energising adhesive, vertical output of steering gear drives band backward rotation synchronously by the shifting formwork clutch, band drives the counter-rotating of shifting formwork ball screw synchronously, mould shifting device is moved to parison formation station direction, behind the arrival parison formation station, the outage of shifting formwork clutch, the shifting formwork step is finished in the motor stall; So far, finished a matched moulds-shifting formwork-die sinking-shifting formwork cycle, and can enter next course of work by above step.
9. the method for motor-driven all-electric matched moulds of list according to claim 7 and shifting formwork is characterized in that: do not start mould shifting device, only start mold closing mechanism, finish unidirectional matched moulds locked mode step, promptly can be used for the matched moulds process of electric injection molding machine.
10. according to the application of motor-driven all-electric matched moulds of each described list of claim 1-6 and shifting formwork method, be applied to plastics blow molding and plastic injection-moulded process.
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CN108058365A (en) * 2017-11-22 2018-05-22 张家港羽成机械有限公司 A kind of rotation core clamping mechanism
CN114228106A (en) * 2021-11-30 2022-03-25 华南理工大学 Injection blow molding device and molding method
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Publication number Priority date Publication date Assignee Title
CN103419325A (en) * 2012-05-25 2013-12-04 恩格尔奥地利有限公司 Driving device for an injection-moudling device
CN105729777A (en) * 2016-04-26 2016-07-06 开平雅琪塑胶机械模具厂 Full-electric bottle blowing machine
CN106385898A (en) * 2016-10-18 2017-02-15 江苏大学 Plant-distance-adjustable planetary wheel type planting device
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CN108058365A (en) * 2017-11-22 2018-05-22 张家港羽成机械有限公司 A kind of rotation core clamping mechanism
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CN114228106A (en) * 2021-11-30 2022-03-25 华南理工大学 Injection blow molding device and molding method

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