CN101994512A - Technology for manufacturing cutting tooth for mining coal and minerals - Google Patents

Technology for manufacturing cutting tooth for mining coal and minerals Download PDF

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Publication number
CN101994512A
CN101994512A CN 201010529619 CN201010529619A CN101994512A CN 101994512 A CN101994512 A CN 101994512A CN 201010529619 CN201010529619 CN 201010529619 CN 201010529619 A CN201010529619 A CN 201010529619A CN 101994512 A CN101994512 A CN 101994512A
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China
Prior art keywords
tooth body
crown
tooth
parts
pick
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Granted
Application number
CN 201010529619
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Chinese (zh)
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CN101994512B (en
Inventor
曾美霞
陈娟
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HUNAN LIANSHAO CONSTRUCTION ENGINEERING (GROUP) CO., LTD.
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Ningbo Shengyuan Technology Transmission Co Ltd
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Abstract

The invention relates to technology for manufacturing a cutting tooth for mining coal and minerals. The cutting tooth comprises a tooth body and a tooth tip, and the technology is characterized by comprising the following steps of: (1) pre-manufacturing the tooth body; (2) pre-manufacturing the tooth tip; (3) assembling the tooth tip and the tooth body; (4) cladding a wear-resistant layer on the surface of the tooth body of the assembled cutting tooth; (5) performing salt bath treatment and quenching treatment on the product in the step (4); (6) performing low-temperature tempering treatment on the quenched product; and (7) performing post-treatment on the tempered product so as to obtain the finished cutting tooth. The deformation and thermal effect of the cutting tooth treated by the treatment technology are extremely low, and the service life is prolonged by 5 to 6 times. Compared with the traditional cutting teeth, the cutting tooth with the wear-resistant layer on the surface of the tooth body has higher Vickers hardness, and through detection, the hardness is more than 1,800 and is far greater than the Vickers hardness of the traditional cutting teeth. Due to higher hardness, the service life of the cutting tooth is greatly prolonged.

Description

A kind of manufacturing process of the pick for mining of mining
Technical field
The present invention relates to a kind of manufacturing process of the mining apparatus of mining, relate in particular to a kind of manufacturing process of the pick for mining of mining.
Background technology
Pick is the strength member on the coal-winning machine, also is to consume maximum, the part of easy damage on the coal-winning machine.At present, traditional pick of the various models that domestic coal-winning machine uses generally all adopts alloy steel tungsten carbide button, its cost of production height.The conventional coal mining mining pick carbide alloy crown that refers to burn-on in tooth head position, pick steel body tooth body is made by special steel (as 30CrMnTi, 30CrMnSi etc.).Because the material hardness of pick steel body tooth body is significantly less than the hard-metal insert head, be easy to wearing and tearing, so often occur that the hard-metal insert head process goes out, comes off, sealing-off and in working angles with phenomenons such as steel body tooth body fractures, cause pick lower application life; Another kind is to adopt the castingin pick, is to adopt to put carbide alloy in the casting mold die cavity, pours into a mould the one-shot forming of iron liquid then, but the castingin pick occurs shrinkage porosite easily, defective such as is mingled with in casting process, has a strong impact on application life.
Summary of the invention
The present invention is in order to overcome the deficiencies in the prior art, and provide a kind of easy to process, produced pick has high impact resistance and abrasion resistance, the manufacturing process of the coal mining pick for mining of long service life.
The technical solution used in the present invention:
Described pick comprises tooth body and crown, its manufacturing process comprises the steps: the preproduction of (1) tooth body, a) at first chooses the blank that the column type carbon tool steel carries out the tapered tooth body of precision forging, wherein, initial forging temperature is 1050-1150 ℃, and final forging temperature is 750-800 ℃; B) carrying out spheroidizing handles, above-mentioned tooth body blank is put into stove be heated to 800-850 ℃ and the insulating box of this temperature insulation 2-3 hour, and then under 650-700 ℃, be incubated 1-2 hour, and then be incubated 1-2 hour down at 400-450 ℃, naturally cool to normal temperature afterwards; C) the tooth body blank after the above-mentioned processing is carried out machining, obtain conical tooth body body, the crown hole is bored in the end on one's body tooth then, and grinding process is carried out in the crown hole, and making gas fineness is more than 0.8; D) the tooth body is carried out Carburization Treatment; (2) preproduction of crown, a) 5 parts of 2 parts of 4 parts of 5 parts of 5 parts of 8 parts of 5 parts of 2 parts of 15 parts of 45 parts of bortz powders, iron powders, cobalt powders, nickel powders, tungsten carbide powders, copper powders, silicon parts, manganese powders, vanadium powders, boron carbides and the metal dust of choosing by weight of 4 parts of titanium carbides put into the ball mill mixing machine and fully mixed, then through preserving after the drying box drying; B) 2%-5% according to the weight of above-mentioned compound takes by weighing sliding agent, and sliding agent is selected ethanol, glycerine or their mixture for use, sliding agent is added in the above-mentioned dried metal dust further stir, and above-mentioned metal dust can be mixed; C) above-mentioned well-mixed metal dust is sent into the forcing press Thermocompressed sintering and forming, wherein pressure is 3-7MPa, and sintering temperature is 800-1200 ℃, and the heat-insulation pressure keeping time is 10-20 minute; D) reconditioning and putting the first edge on a knife or a pair of scissors after the crown sintering is finished, need be carried out reconditioning to it and put the first edge on a knife or a pair of scissors, and makes the size of crown, the instructions for use that external diameter reaches regulation; E) crown being carried out carbo-nitriding handles; (3) assembling of crown and tooth body, a) tooth body and crown being put into concentration is that the watery hydrochloric acid of 0.05-0.1mol/L soaks, soak time is 20-30 minute, and clean with alcohol wash, removes the oil rust dirt on tooth body and crown surface; B) crown is pressed in the crown hole of tooth body end with forcing press, and carries out soldering two are fixed together; (4) cladding wearing layer is carried out on the tooth body surface of the pick that assembles, the thickness of wearing layer is 2-3mm, adopt compression arc plasma cladding lathe that pick is clamped on the whirligig, cladding is that pick rotates under level, the compression beam-plasma is to tooth body surface melting, inject the mixed-powder of forming by carbon, silicon, nickel, chromium, manganese, titanium, vanadium, boron, tungsten in the molten bath of dissolving in moment, merge with the tooth body behind the powder smelting and solidify the formation wearing layer; (5) product with above-mentioned steps (4) carries out the salt bath processing, in salt bath furnace, add mass percent and be in the mixture of salt bath deoxidier of 65% barium monoxide, 30% sodium chloride and 5%, temperature in the salt bath furnace is elevated to 850-900 ℃, then the product in the step (4) is put into salt bath furnace, take out rapidly when treating that the pick temperature rises to furnace temperature and put into cold water and quench and pull out, put into machine oil then and cool off; (6) product after quenching is carried out lonneal and handle, the product by heating after will quenching earlier is placed on and naturally cools to normal temperature in the vacuum to 150-200 ℃; (7) product after the tempering is carried out post-processed, it is carried out polishing grinding, just can obtain the pick finished product with polishing machine.
Go up and between above-mentioned steps (5) and step (6), also have annealing steps, cooling naturally again after the back pick that will quench is heated to 500-600 ℃.
The technique effect that the present invention obtains:
1, the distortion and the heat affecting of pick were minimum after pick of the present invention was handled through treatment process of the present invention, improve 5-6 application life doubly, in addition, the wearing layer on tooth body surface is compared with traditional pick, its Vickers hardness improves greatly, according to detection, hardness can reach more than 1800, is far longer than the Vickers hardness of traditional pick, because hardness is higher, the application life of also having improved pick greatly;
2, by the setting of annealing steps, can further improve the performance of pick, further prolong its application life.
The specific embodiment
Below embodiments of the present invention are described further.
A kind of manufacturing process of the pick for mining of mining, described pick comprises tooth body and crown, its manufacturing process comprises the steps: the preproduction of (1) tooth body, a) at first choose the blank that the column type carbon tool steel carries out the tapered tooth body of precision forging, wherein, initial forging temperature is 1050-1150 ℃, and final forging temperature is 750-800 ℃; B) carrying out spheroidizing handles, above-mentioned tooth body blank is put into stove be heated to 800-850 ℃ and the insulating box of this temperature insulation 2-3 hour, and then under 650-700 ℃, be incubated 1-2 hour, and then be incubated 1-2 hour down at 400-450 ℃, naturally cool to normal temperature afterwards; C) the tooth body blank after the above-mentioned processing is carried out machining, obtain conical tooth body body, the crown hole is bored in the end on one's body tooth then, and grinding process is carried out in the crown hole, and making gas fineness is more than 0.8; D) the tooth body is carried out Carburization Treatment; (2) preproduction of crown, a) 5 parts of 2 parts of 4 parts of 5 parts of 5 parts of 8 parts of 5 parts of 2 parts of 15 parts of 45 parts of bortz powders, iron powders, cobalt powders, nickel powders, tungsten carbide powders, copper powders, silicon parts, manganese powders, vanadium powders, boron carbides and the metal dust of choosing by weight of 4 parts of titanium carbides put into the ball mill mixing machine and fully mixed, then through preserving after the drying box drying; B) 2%-5% according to the weight of above-mentioned compound takes by weighing sliding agent, and sliding agent is selected ethanol, glycerine or their mixture for use, sliding agent is added in the above-mentioned dried metal dust further stir, and above-mentioned metal dust can be mixed; C) above-mentioned well-mixed metal dust is sent into the forcing press Thermocompressed sintering and forming, wherein pressure is 3-7MPa, and sintering temperature is 800-1200 ℃, and the heat-insulation pressure keeping time is 10-20 minute; D) reconditioning and putting the first edge on a knife or a pair of scissors after the crown sintering is finished, need be carried out reconditioning to it and put the first edge on a knife or a pair of scissors, and makes the size of crown, the instructions for use that external diameter reaches regulation; E) crown being carried out carbo-nitriding handles; (3) assembling of crown and tooth body, a) tooth body and crown being put into concentration is that the watery hydrochloric acid of 0.05-0.1mol/L soaks, soak time is 20-30 minute, and clean with alcohol wash, removes the oil rust dirt on tooth body and crown surface; B) crown is pressed in the crown hole of tooth body end with forcing press, and carries out soldering two are fixed together; (4) cladding wearing layer is carried out on the tooth body surface of the pick that assembles, the thickness of wearing layer is 2-3mm, adopt compression arc plasma cladding lathe that pick is clamped on the whirligig, cladding is that pick rotates under level, the compression beam-plasma is to tooth body surface melting, inject the mixed-powder of forming by carbon, silicon, nickel, chromium, manganese, titanium, vanadium, boron, tungsten in the molten bath of dissolving in moment, merge with the tooth body behind the powder smelting and solidify the formation wearing layer; (5) product with above-mentioned steps (4) carries out the salt bath processing, in salt bath furnace, add mass percent and be in the mixture of salt bath deoxidier of 65% barium monoxide, 30% sodium chloride and 5%, temperature in the salt bath furnace is elevated to 850-900 ℃, then the product in the step (4) is put into salt bath furnace, take out rapidly when treating that the pick temperature rises to furnace temperature and put into cold water and quench and pull out, put into machine oil then and cool off; (6) product after quenching is carried out lonneal and handle, the product by heating after will quenching earlier is placed on and naturally cools to normal temperature in the vacuum to 150-200 ℃; (7) product after the tempering is carried out post-processed, it is carried out polishing grinding, just can obtain the pick finished product with polishing machine.。
Between above-mentioned steps (5) and step (6), also has annealing steps, cooling naturally again after the back pick that will quench is heated to 500-600 ℃.
Protection scope of the present invention is not limited to the above embodiments, and obviously, those skilled in the art can carry out various changes and distortion and do not depart from the scope of the present invention and spirit the present invention.If these changes and distortion belong in the scope of claim of the present invention and equivalent technologies thereof, then the intent of the present invention also comprises these changes and is out of shape interior.

Claims (2)

1. the manufacturing process of the pick for mining of mining, described pick comprises tooth body and crown, it is characterized in that: its manufacturing process comprises the steps: the preproduction of (1) tooth body, a) at first choose the blank that the column type carbon tool steel carries out the tapered tooth body of precision forging, wherein, initial forging temperature is 1050-1150 ℃, and final forging temperature is 750-800 ℃; B) carrying out spheroidizing handles, above-mentioned tooth body blank is put into stove be heated to 800-850 ℃ and the insulating box of this temperature insulation 2-3 hour, and then under 650-700 ℃, be incubated 1-2 hour, and then be incubated 1-2 hour down at 400-450 ℃, naturally cool to normal temperature afterwards; C) the tooth body blank after the above-mentioned processing is carried out machining, obtain conical tooth body body, the crown hole is bored in the end on one's body tooth then, and grinding process is carried out in the crown hole, and making gas fineness is more than 0.8; D) the tooth body is carried out Carburization Treatment; (2) preproduction of crown, a) 5 parts of 2 parts of 4 parts of 5 parts of 5 parts of 8 parts of 5 parts of 2 parts of 15 parts of 45 parts of bortz powders, iron powders, cobalt powders, nickel powders, tungsten carbide powders, copper powders, silicon parts, manganese powders, vanadium powders, boron carbides and the metal dust of choosing by weight of 4 parts of titanium carbides put into the ball mill mixing machine and fully mixed, then through preserving after the drying box drying; B) 2%-5% according to the weight of above-mentioned compound takes by weighing sliding agent, and sliding agent is selected ethanol, glycerine or their mixture for use, sliding agent is added in the above-mentioned dried metal dust further stir, and above-mentioned metal dust can be mixed; C) above-mentioned well-mixed metal dust is sent into the forcing press Thermocompressed sintering and forming, wherein pressure is 3-7MPa, and sintering temperature is 800-1200 ℃, and the heat-insulation pressure keeping time is 10-20 minute; D) reconditioning and putting the first edge on a knife or a pair of scissors after the crown sintering is finished, need be carried out reconditioning to it and put the first edge on a knife or a pair of scissors, and makes the size of crown, the instructions for use that external diameter reaches regulation; E) crown being carried out carbo-nitriding handles; (3) assembling of crown and tooth body, a) tooth body and crown being put into concentration is that the watery hydrochloric acid of 0.05-0.1mol/L soaks, soak time is 20-30 minute, and clean with alcohol wash, removes the oil rust dirt on tooth body and crown surface; B) crown is pressed in the crown hole of tooth body end with forcing press, and carries out soldering two are fixed together; (4) cladding wearing layer is carried out on the tooth body surface of the pick that assembles, the thickness of wearing layer is 2-3mm, adopt compression arc plasma cladding lathe that pick is clamped on the whirligig, cladding is that pick rotates under level, the compression beam-plasma is to tooth body surface melting, inject the mixed-powder of forming by carbon, silicon, nickel, chromium, manganese, titanium, vanadium, boron, tungsten in the molten bath of dissolving in moment, merge with the tooth body behind the powder smelting and solidify the formation wearing layer; (5) product with above-mentioned steps (4) carries out the salt bath processing, in salt bath furnace, add mass percent and be in the mixture of salt bath deoxidier of 65% barium monoxide, 30% sodium chloride and 5%, temperature in the salt bath furnace is elevated to 850-900 ℃, then the product in the step (4) is put into salt bath furnace, take out rapidly when treating that the pick temperature rises to furnace temperature and put into cold water and quench and pull out, put into machine oil then and cool off; (6) product after quenching is carried out lonneal and handle, the product by heating after will quenching earlier is placed on and naturally cools to normal temperature in the vacuum to 150-200 ℃; (7) product after the tempering is carried out post-processed, it is carried out polishing grinding, just can obtain the pick finished product with polishing machine.
2. coal mining pick for mining according to claim 1 is characterized in that: also have annealing steps between above-mentioned steps (5) and step (6), cooling naturally again after the back pick that will quench is heated to 500-600 ℃.
CN 201010529619 2010-11-03 2010-11-03 Technology for manufacturing cutting tooth for mining coal and minerals Active CN101994512B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182456A (en) * 2011-04-22 2011-09-14 河海大学 Wear-resistant sparkless shearer pick composite coating and preparation method thereof
CN102912164A (en) * 2012-11-09 2013-02-06 四川科力特硬质合金股份有限公司 Method for uniformly dispersing doped rubber of hard alloy mixture
CN102925819A (en) * 2011-08-08 2013-02-13 王军祥 High-toughness wear-resistant multiphase steel pick and manufacturing process
CN103967500A (en) * 2014-05-04 2014-08-06 铜川市宏泰华宇科技有限公司 Hard alloy cutting teeth for excavating machines and cast-welding technology
CN104989399A (en) * 2015-07-29 2015-10-21 安庆市华骐机械配件有限公司 Novel wear-resisting point-attack pick
CN105174961A (en) * 2015-09-15 2015-12-23 安徽澳德矿山机械设备科技股份有限公司 Cermet material for cutting pick of coal mining machine
CN105201502A (en) * 2015-09-15 2015-12-30 安徽澳德矿山机械设备科技股份有限公司 High-hardness metal ceramic layer wear-resistant cutting tooth
CN105543770A (en) * 2015-12-22 2016-05-04 湖北鄂瑞孚截齿钻具科技有限公司 Surface treatment technique for cutting pick
CN106148649A (en) * 2015-04-10 2016-11-23 阳谷夏工精锻有限公司 Churning driven wear resistant cutting pick and Technology for Heating Processing
CN107263022A (en) * 2017-05-16 2017-10-20 江苏创精锻有限公司 A kind of method for forging and molding with reinforcement pick
CN110684887A (en) * 2019-09-09 2020-01-14 合肥锟擎科技有限责任公司 Pick heat treatment process adopting 55SiMnMo as pick body material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6592304B1 (en) * 1999-05-28 2003-07-15 Betek Bergbau-Und Hartmetalltechnik Karl-Heinz Simon Gmbh & Co. Kg Method for tipping a cutter head of an end-milling cutter
CN101509376A (en) * 2009-03-23 2009-08-19 无锡速力特机械科技有限公司 Integral conical pick and method for producing the same
CN101737044A (en) * 2009-12-01 2010-06-16 郑州大学 High-abrasion resistance cutting teeth of coal-winning machine and production process thereof
CN101852080A (en) * 2010-05-17 2010-10-06 江阴源丰科技热处理有限公司 Cutting pick, cutting pick head and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6592304B1 (en) * 1999-05-28 2003-07-15 Betek Bergbau-Und Hartmetalltechnik Karl-Heinz Simon Gmbh & Co. Kg Method for tipping a cutter head of an end-milling cutter
CN101509376A (en) * 2009-03-23 2009-08-19 无锡速力特机械科技有限公司 Integral conical pick and method for producing the same
CN101737044A (en) * 2009-12-01 2010-06-16 郑州大学 High-abrasion resistance cutting teeth of coal-winning machine and production process thereof
CN101852080A (en) * 2010-05-17 2010-10-06 江阴源丰科技热处理有限公司 Cutting pick, cutting pick head and manufacturing method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102182456A (en) * 2011-04-22 2011-09-14 河海大学 Wear-resistant sparkless shearer pick composite coating and preparation method thereof
CN102925819A (en) * 2011-08-08 2013-02-13 王军祥 High-toughness wear-resistant multiphase steel pick and manufacturing process
CN102912164A (en) * 2012-11-09 2013-02-06 四川科力特硬质合金股份有限公司 Method for uniformly dispersing doped rubber of hard alloy mixture
CN103967500A (en) * 2014-05-04 2014-08-06 铜川市宏泰华宇科技有限公司 Hard alloy cutting teeth for excavating machines and cast-welding technology
CN106148649A (en) * 2015-04-10 2016-11-23 阳谷夏工精锻有限公司 Churning driven wear resistant cutting pick and Technology for Heating Processing
CN104989399A (en) * 2015-07-29 2015-10-21 安庆市华骐机械配件有限公司 Novel wear-resisting point-attack pick
CN105174961A (en) * 2015-09-15 2015-12-23 安徽澳德矿山机械设备科技股份有限公司 Cermet material for cutting pick of coal mining machine
CN105201502A (en) * 2015-09-15 2015-12-30 安徽澳德矿山机械设备科技股份有限公司 High-hardness metal ceramic layer wear-resistant cutting tooth
CN105174961B (en) * 2015-09-15 2017-11-24 安徽澳德矿山机械设备科技股份有限公司 Coal winning machine cutting bit cermet material
CN105543770A (en) * 2015-12-22 2016-05-04 湖北鄂瑞孚截齿钻具科技有限公司 Surface treatment technique for cutting pick
CN107263022A (en) * 2017-05-16 2017-10-20 江苏创精锻有限公司 A kind of method for forging and molding with reinforcement pick
CN110684887A (en) * 2019-09-09 2020-01-14 合肥锟擎科技有限责任公司 Pick heat treatment process adopting 55SiMnMo as pick body material

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