CN108611559A - A kind of manufacturing method of middle alloy abrasion resistant steel - Google Patents

A kind of manufacturing method of middle alloy abrasion resistant steel Download PDF

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Publication number
CN108611559A
CN108611559A CN201611133067.8A CN201611133067A CN108611559A CN 108611559 A CN108611559 A CN 108611559A CN 201611133067 A CN201611133067 A CN 201611133067A CN 108611559 A CN108611559 A CN 108611559A
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China
Prior art keywords
cooling
melting
casting
resistant steel
abrasion resistant
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Pending
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CN201611133067.8A
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Chinese (zh)
Inventor
张长凤
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Zhenjiang Su Baixin Engineering Machinery Co Ltd
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Zhenjiang Su Baixin Engineering Machinery Co Ltd
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Priority to CN201611133067.8A priority Critical patent/CN108611559A/en
Publication of CN108611559A publication Critical patent/CN108611559A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium
    • C22C37/08Cast-iron alloys containing chromium with nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of manufacturing methods of middle alloy abrasion resistant steel.Include the following steps:A, dispensing;B, melting:By melting stove evacuation, dispensing is put into vacuum melting furnace and carries out melting;C, it pours into a mould;D, cooling:By casting by air-cooled cooling after, by cooling by water, then condensed by condensing unit;E, it anneals:It is heated after casting after cooling is carried out polishing processing, keeps the temperature, then heat to heat preservation, later quick water cooling;F, it quenches:By cast member heating quenching, it is tempered in time after quenching.It has the following effects that:Content and chromium, the ratio between nickel and carbon for rationally defining carbon, the other materials ingredient of proper ratio is selected, melting is carried out after extracting vacuum, the uniformity of solution dissolving is good, and cooling is gradually cooled down by three kinds of modes, ensure that the quality of casting, with unusual hardness, also there is good toughness, make it have the performances such as wear-resisting, shock resistance, meet being required to mechanical performance during ball blast.

Description

A kind of manufacturing method of middle alloy abrasion resistant steel
Technical field
The present invention relates to a kind of shot blast room backplate steel, especially a kind of manufacturing method of middle alloy abrasion resistant steel.
Background technology
Shot-blasting machine is to be sprayed bullet high speed using high-speed rotating impeller head, and bullet is made to have certain kinetic energy, high speed The bullet of linear motion directly impacts on the surface of the workpiece, and to remove the rusty stain of workpiece surface, but shot-blasting machine is carrying out ball blast During have bullet and beaten in the chamber body of shot-blasting machine around workpiece, the bullet of high speed can punch chamber body over time, because This is usually laid with backplate in shot blasting machine chamber body in the prior art, and existing backplate type is relatively more, generally uses rich chromium cast iron Or manganese steel plate, but in the bullet for being faced with high speed injection, existing backplate keeps its intensity still inadequate due to problem of materials Good, service life is not grown, therefore will be replaced after a period of use, is thus not only caused the waste in cost but also is indulged in It delays work the phase, influences production efficiency.
Invention content
A kind of the technical problem to be solved in the present invention is to provide wearabilities good, strong shock resistance and it is with long service life in The manufacturing method of alloy abrasion resistant steel.
In order to solve the above-mentioned technical problem, the manufacturing method of middle alloy abrasion resistant steel of the invention, includes the following steps:
A, dispensing:By weight percentage, by following chemical composition dispensing, carbon 1.80~3.20%, silicon 2.3~3. 50%, nickel 1.7~2.5%, manganese 0.8~1.0%, chromium 3~5%, molybdenum 0.9~1.2%, tungsten 0.9~1.8%, silicon 2.1~3.2%, vanadium 0.5~ 0.8%, boron 0.7~1.2%, surplus is iron;
B, melting:By melting stove evacuation so that the pressure in smelting furnace is 4.2~4.7Pa, and dispensing obtained by step A is put into Vacuum melting furnace carries out melting;
C, it pours into a mould:The solution that step B is obtained is poured into a mould in sandbox, pouring temperature is 2000~2100 DEG C;
D, cooling:After the casting that step C is obtained is by 25~35 min of air-cooled cooling, by 15~30min of cooling by water, Then 10~20 min are condensed by condensing unit;
E, it anneals:1100~1170 DEG C are heated to after casting after cooling in step D is carried out polishing processing, heat preservation 45~55 Min then heats to 1250~1350 degrees Celsius and keeps the temperature 90~120 minutes, later quick water cooling;
F, it quenches:Cast member is heated to 800~950 DEG C to quench, is tempered in time after quenching, temperature 400 ~420 DEG C.
In the step B, when melting, smelting temperature is 1350~1550 DEG C, and smelting time is 55~60 min, goes out furnace temperature Degree is 1000~1250 DEG C.
In the step C, casting fully solidifies 15~25 min in sandbox after cast.
In the step F, the cool time is 2~5h.
Compared to the prior art, the invention has the advantages that:
Due to rationally defining the content of carbon and specifically defining the ratio between chromium, nickel and carbon, at the same time, select to close The other materials ingredient of suitable ratio, and melting is carried out after extracting vacuum, thus make the uniformity that its solution dissolves good, in addition, Cast postcooling is gradually cooled down by three kinds of modes, ensure that the quality of casting, and the backplate thus produced has very hard Degree, it is often more important that also there is good toughness, make it have the performances such as wear-resisting, shock resistance, meet ball blast in the process to machinery Being required for performance, extends service life, in addition, treatment process of the present invention, using high wind be quickly cooled down with And rational quenching technical improves alloy structure performance, finally makes its hardness HRC85~95, impact flexibility is good, comprehensive mechanical Performance is good, so that manufactured product has been reached wear-resisting and moderate blow performance requirement, service life is 3~5 times of potassium steel.
Specific implementation mode
With reference to embodiment, the manufacturing method of the middle alloy abrasion resistant steel of the present invention is made further specifically It is bright.
The manufacturing method of the middle alloy abrasion resistant steel of the present invention, includes the following steps:
A, dispensing:By weight percentage, by following chemical composition dispensing, carbon 1.80~3.20%, silicon 2.3~3. 50%, nickel 1.7~2.5%, manganese 0.8~1.0%, chromium 3~5%, molybdenum 0.9~1.2%, tungsten 0.9~1.8%, silicon 2.1~3.2%, vanadium 0.5~ 0.8%, boron 0.7~1.2%, surplus is iron;
B, melting:By melting stove evacuation so that the pressure in smelting furnace is 4.2~4.7Pa, and dispensing obtained by step A is put into Vacuum melting furnace carries out melting;When melting, smelting temperature is 1350~1550 DEG C, and smelting time is 55~60 min, goes out furnace temperature Degree is 1000~1250 DEG C;
C, it pours into a mould:The solution that step B is obtained is poured into a mould in sandbox, pouring temperature is 2000~2100 DEG C;After cast Casting fully solidifies 15~25 min in sandbox;
D, cooling:After the casting that step C is obtained is by 25~35 min of air-cooled cooling, by 15~30min of cooling by water, Then 10~20 min are condensed by condensing unit;
E, it anneals:1100~1170 DEG C are heated to after casting after cooling in step D is carried out polishing processing, heat preservation 45~55 Min then heats to 1250~1350 degrees Celsius and keeps the temperature 90~120 minutes, later quick water cooling;
F, it quenches:Cast member is heated to 800~950 DEG C to quench, the cool time is 2~5h, is returned in time after quenching Fire, temperature are 400~420 DEG C.

Claims (4)

1. a kind of manufacturing method of middle alloy abrasion resistant steel, it is characterised in that:Include the following steps:
A, dispensing:By weight percentage, by following chemical composition dispensing, carbon 1.80~3.20%, silicon 2.3~3. 50%, nickel 1.7~2.5%, manganese 0.8~1.0%, chromium 3~5%, molybdenum 0.9~1.2%, tungsten 0.9~1.8%, silicon 2.1~3.2%, vanadium 0.5~ 0.8%, boron 0.7~1.2%, surplus is iron;
B, melting:By melting stove evacuation so that the pressure in smelting furnace is 4.2~4.7Pa, and dispensing obtained by step A is put into Vacuum melting furnace carries out melting;
C, it pours into a mould:The solution that step B is obtained is poured into a mould in sandbox, pouring temperature is 2000~2100 DEG C;
D, cooling:After the casting that step C is obtained is by 25~35 min of air-cooled cooling, by 15~30min of cooling by water, Then 10~20 min are condensed by condensing unit;
E, it anneals:1100~1170 DEG C are heated to after casting after cooling in step D is carried out polishing processing, heat preservation 45~55 Min then heats to 1250~1350 degrees Celsius and keeps the temperature 90~120 minutes, later quick water cooling;
F, it quenches:Cast member is heated to 800~950 DEG C to quench, is tempered in time after quenching, temperature 400 ~420 DEG C.
2. the manufacturing method of middle alloy abrasion resistant steel described in accordance with the claim 1, it is characterised in that:In the step B, melting When, smelting temperature is 1350~1550 DEG C, and smelting time is 55~60 min, and tapping temperature is 1000~1250 DEG C.
3. the manufacturing method of middle alloy abrasion resistant steel described in accordance with the claim 1, it is characterised in that:In the step C, after cast Casting fully solidifies 15~25 min in sandbox.
4. the manufacturing method of middle alloy abrasion resistant steel described in accordance with the claim 1, it is characterised in that:In the step F, when quenching Between be 2~5h.
CN201611133067.8A 2016-12-10 2016-12-10 A kind of manufacturing method of middle alloy abrasion resistant steel Pending CN108611559A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611133067.8A CN108611559A (en) 2016-12-10 2016-12-10 A kind of manufacturing method of middle alloy abrasion resistant steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN108611559A true CN108611559A (en) 2018-10-02

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110252959A (en) * 2019-06-25 2019-09-20 巢湖市聚源机械有限公司 A kind of press machine lower and upper cross-member casting technique
CN111485164A (en) * 2020-06-08 2020-08-04 马鞍山常裕机械设备有限公司 Casting method for enhancing wear resistance of low-chromium alloy casting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110252959A (en) * 2019-06-25 2019-09-20 巢湖市聚源机械有限公司 A kind of press machine lower and upper cross-member casting technique
CN111485164A (en) * 2020-06-08 2020-08-04 马鞍山常裕机械设备有限公司 Casting method for enhancing wear resistance of low-chromium alloy casting
CN111485164B (en) * 2020-06-08 2021-05-14 马鞍山常裕机械设备有限公司 Casting method for enhancing wear resistance of low-chromium alloy casting

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Application publication date: 20181002