CN101994187B - Rotary creel of a sample warping machine, sample warping machine and method for measuring a bobbin diameter - Google Patents

Rotary creel of a sample warping machine, sample warping machine and method for measuring a bobbin diameter Download PDF

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Publication number
CN101994187B
CN101994187B CN200910225860.4A CN200910225860A CN101994187B CN 101994187 B CN101994187 B CN 101994187B CN 200910225860 A CN200910225860 A CN 200910225860A CN 101994187 B CN101994187 B CN 101994187B
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China
Prior art keywords
sensor
bobbin
rotatory creel
warper
bracket
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CN200910225860.4A
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Chinese (zh)
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CN101994187A (en
Inventor
M·富尔
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Carlmeyerstol R & D Co.,Ltd.
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Karl Mayer Textilmaschinenfabrik GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/08Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
    • B65H63/086Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to completion of unwinding of a package
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • D02H3/04Sample warpers

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Textile Engineering (AREA)
  • Warping, Beaming, Or Leasing (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)

Abstract

The present invention relates to a rotary creel of a sample warping machine (1), wherein the warping machine has carriers (9, 10) rotatably supported to a machine frame around a rotation axis, and a set of reel supports (11) arranged on the carriers. A sensor arrangement (18) is provided for determining a filling level of reels (12, 13) arranged in the reel supports (11). The sensor arrangement exhibits a sensor that is movable parallel to the rotation axis. The sensor is arranged on a sliding rail, which is arranged at the machine frame. The sensor is designed as a contactlessly operating sensor such as laser sensor. An independent claim is also included for a method for measuring a filling level of reels of a sample warping machine.

Description

The rotatory creel of warper, the method for warper and measurement bobbin diameter
Technical field
The present invention relates to a kind of rotatory creel of warper, it has one around the bracket of a rotatable setting of rotation, a plurality of bobbin bearings on this bracket, have been arranged, wherein be provided with a sensor device, with it, can obtain the charging degree (Bef ü llungsgrad) of the bobbin being arranged in bobbin bearing.
In addition the invention still further relates to a kind of warper it has a warping machines swift, around the rotatable thread-carrier of axis and a rotatory creel of warping machines swift.
The present invention also relates to a kind of method of measuring the bobbin diameter of warper, its middle bobbin is arranged in one in the bobbin bearing on the bracket of a rotatable setting of rotation.
Background technology
Warper is generally applied to produce jacquard weave chain or so-called short chain.Now by reel for yarn on a warping machines swift with relatively large circumference, wherein warping machines swift is anti-when reeling keeps with turning.Warping machines swift has relatively large circumference, for example about 7 meters.On circumference, be distributed with a plurality of conveyer belts, they are parallel to the axis of warping machines swift.By means of thread-carrier, yarn is left on conveyer belt, these conveyer belts are around the axis rotation of warping machines swift.Yarn is extracted out from a bobbin cradle.If a plurality of yarns will be side by side around the circumference setting of warping machines swift, so just need a kind of so-called rotatory creel, it and thread-carrier synchronous rotary.If do not want single yarn to leave on the circumference of warping machines swift, they can be taken out from warping process so and for example around a yarn core or middle rope (Mittelschnur), reel, it is arranged on the axis of warping machines swift.
Yarn need to depend on the jacquard weave chain that will produce or the pattern of short chain.The yarn of being extracted out from rotatory creel by bobbin that is to say with different length and is required.This may cause, and before chain is made, bobbin just dallies and (leerlaufen).Correspondingly generally need to monitor the yarn storage on bobbin.If a bobbin has dallied, that must make warper stop.Corresponding bobbin must be changed.People can be by the yarn initiating terminal knotting of the yarn end of unwinding bobbin and new bobbin, to guarantee so-called a kind of continuous operation.
For example can monitor yarn storage by operating personnel.Certainly user must make the rotary speed of rotatory creel keep relatively little, so that can visually monitor bobbin.A kind of operation of warper of such pattern also just depends on that operating personnel are in the ability of correct time interruption warping process to a great extent.Premature interruption expends thread material.Interrupt producing too late the fault of operation.
In rear disclosed EP08 016 068 A1 thus suggestion: apply a sensor device, with it, can obtain the charging degree of the bobbin being arranged in bobbin bearing.Thereby warping process can carry out with relatively high speed, wherein can obtain any time about there being how many thread material to be present in the information on bobbin separately.
Sensor device for example can have contactless sensor, wherein or each bobbin be furnished with a plurality of sensors, or each bobbin row are furnished with a sensor, this sensor is fixedly connected with the frame of rotatory creel.By these sensors, that is to say, just on an axial location of bobbin separately, measure the diameter of bobbin.Especially when a plurality of bobbin row, that just needs relatively many sensors.
Summary of the invention
Task of the present invention is to improve the precision of measuring.
According to the present invention, in a kind of rotatory creel that starts described type, this task is by solving as follows: sensor device at least has a sensor, and it is parallel to rotation and can moves.
Motion by sensor can detect in multiple times along rotation the diameter of each bobbin, therefore can obtain with high accuracy the charging degree of bobbin.Also can when sensor movement, measure, thereby provide measurement result in the relatively short time.
Sensor is advantageously arranged on a rail plate, and this guide rail is arranged in a frame, is provided with rotationally bracket in this frame.The motion of sensor on rail plate can rub and carry out without impacting relatively less, thereby guaranteed that sensor moves fast and uniformly.Whenever all accurately stipulated the radial position of sensor, namely perpendicular to the position of rotation.This contributes to guarantee the high accuracy of charging degree measurement.With this sensor device, can obtain charging degree or bobbin diameter when the sensor movement.
Sensor is preferably designed to the sensor of contactless work, especially laser sensor.That is to say, the measurement of charging degree can not carried out in the situation that there is no Mechanical Contact between bobbin and sensor.Correspondingly just there is no wear phenomenon.The reliability of measuring and precision are just relatively high.
Sensor is preferably arranged on rail plate like this, thereby the similar vertical sand shooting of laser beam is on a surface of bobbin.It not is accurate mathematical meaning that " vertically " this expression is interpreted as.And may also have little deviation.These can not be avoided completely, because bracket is rotated further during measuring.Certainly sensor should be arranged to such angle, makes laser beam and rotation crossing, that is to say, laser beam is positioned on the extended line of radius of bracket of rotatable setting.
Preferably bobbin bearing is with at least two groups along arranging before and after the rotation of bracket, and wherein sensor can move to from first measuring position corresponding with first group second measuring position corresponding with second group.Even so when a plurality of bobbin group, also enough for measuring a unique sensor of charging degree.Although need bracket to have at least two circulations for measuring all bobbins, this is generally enough, can carry out with relatively high precision because measure.Therefore can enough predict reliably: whether the yarn being positioned on each bobbin also enough at least turns two circles for bracket.By application, only have a unique sensor to draw a kind of device of relatively economical, wherein signal transmission also can relatively simply be carried out, because do not clash with the signal of other sensor.
Rotatory creel preferably has a shell, and this shell at least has perforate at the position of measuring position.Shell surrounds the bracket of rotatable setting and prevents that it is subject to alien influence.Therefore can prevent as far as possible well that rotatory creel and yarn are contaminated.The such danger of damage that for example object causes rotatory creel is because shell is minimized.Sensor can be arranged in outside shell, because it can be measured by the perforate in position, measuring position.Shell itself therefore can be relatively closely around the bracket arrangement of rotatable setting, thereby needn't need non-essential many structure spaces.
Sensor device is advantageously connected with a machine controller, and this controller calculates the residue length of yarn according to bobbin diameter.By the bobbin diameter of measuring, calculating yarn residue length can carry out with relatively high precision.The residue length of yarn is corresponding to the charging degree of bobbin.
When charging degree is less than theoretical value, machine controller advantageously makes warper stop.As mentioned above, sensor device can be determined the charging degree of bobbin therefore definite with enough reliabilities, and whether a bobbin is faced with the danger of idle running.If like this, that just makes warper automatically stop.Thereby can make bobbin in the correct time, change exactly, wherein do not have too many thread material and stay on bobbin.Guaranteed: bobbin does not dally and produces a kind of " violent yarn is disrumpent feelings " simultaneously.The determining of theoretical value can depend on that a pattern that will produce determines.This for example can carry out as got off: machine controller is connected with a pattern controller.Because machine controller is given, it needs how many yarns to manufacture a certain pattern, therefore can make full use of best the yarn storage being positioned on each bobbin.Can guarantee: produce a kind of jacquard weave chain knotless or that at least lack tieing simultaneously.
This task solves as follows in a kind of warper that starts described type: it has the rotatory creel of a this pattern.
By the automatic monitoring of the charging degree to bobbin in rotatory creel, can make full use of well the yarn storage of bobbin.Make the risk of fault less simultaneously.
Warper preferably has an automatic assembling apparatus, and it is connected with sensor device.By means of automatic assembling apparatus, can carry out automatic bobbin change, the yarn initiating terminal of one of them new bobbin is connected with the yarn end of the bobbin of idle running.Must make the yarn end of bobbin of idle running also available for this reason, that is to say, idle running bobbin also has leftover yarn.Automatic assembling apparatus can cut off this leftover yarn, and to produce a yarn ends, this yarn ends can be connected with the yarn initiating terminal of new bobbin.Therefore can automatically manufacture jacquard weave chain and short chain.
This task in the method for the described type of beginning by solving as follows: make a sensor that is used for measuring bobbin charging degree be parallel to rotation motion.
Motion by sensor can, for example on a plurality of points that are axially arranged side by side, obtain the diameter of bobbin.Bobbin diameter is a yardstick of charging degree or yarn residue length.Motion by sensor can be measured very accurately.Also can detect the bobbin group being arranged side by side, therefore a unique sensor just can be enough.
Advantageously during sensor movement, measure.That is to say, can relatively in succession measure rapidly.Therefore can directly on a plurality of measurement points that are axially arranged side by side, measure the diameter of bobbin in tandem, and not need to make bracket to turn several circles for this reason.Therefore can during turn-taking, bracket detect all bobbins of a group.
If charging degree is less than a theoretical value, so advantageously make warper stop.Thereby guaranteed: do not have violent yarn disrumpent feelings, and bobbin always has enough charging degree.Be used as charging degree yardstick be for example the residue length that is also wound on the yarn on bobbin.This residue length of yarn can be calculated according to bobbin diameter.
Particularly preferably be, theoretical value is determined according to a pattern that will produce.Theoretical value that is to say and can change.Therefore can make full use of as well as possible the yarn storage being positioned on bobbin.Can avoid the tieing in pattern length simultaneously.Correspondingly can produce simply a kind of jacquard weave chain without knot or few knot.
On restricting in the middle of the residue length of yarn is advantageously wound up into one.When it is not just in time placed on warping machines swift, this is generally used for putting yarn also referred to as rope in the middle of " yarn core ".Upper by making leftover yarn also be wound on middle rope, also make to be wound on middle rope for connecting a yarn ends with the necessary tieing of yarn ends of new bobbin.Therefore guaranteed: produce a kind of jacquard weave chain without knot.
Accompanying drawing explanation
Following according to a preferred embodiment, the present invention will be described by reference to the accompanying drawings.Accompanying drawing is depicted as:
A diagrammatic side views of Fig. 1 warper;
A side view of Fig. 2 rotatory creel;
A front view of Fig. 3 rotatory creel;
A side view of Fig. 4 sensor device;
Another view of Fig. 5 sensor device.
The specific embodiment
Fig. 1 has represented a warper 1 with a warping machines swift 2, wherein on the circumference of warping machines swift 2, has arranged a plurality of conveyer belts 3.Conveyer belt 3 is parallel to an axis 4 of warping machines swift 2.Warping machines swift 2 is arranged to rotating.During winding yarn, yarn stops rotation certainly.
On the opposite of warping machines swift 2 end faces, arranged a rotatory creel 5.From this rotatory creel 5, yarn 6 is extracted out, these yarns can be placed on conveyer belt 3 by means of thread-carrier 7.Thread-carrier 7 can swing on the axial direction of warping machines swift 2 on conveyer belt 3.In this case, yarn 6 is placed on conveyer belt 3.Thread-carrier 7 also can swing like this, thereby it is placed on yarn 6 on a middle rope 8, and this centre rope roughly extends on the axis 4 of warping machines swift 2.
For yarn is placed on the circumference of warping machines swift 2 or on conveyer belt, yarn 6 must be around 2 rotations of warping machines swift together with thread-carrier 7.For this reason, rotatory creel has at least one bracket 9,10, is furnished with a plurality of bobbin bearings 11 on this bracket.On each bobbin bearing 11, can arrange a bobbin 12,13.By each bobbin 12,13, extract and flow to yarn 6 out a corresponding thread-carrier 7.
Fig. 2 has represented separately rotatory creel 5.Rotatory creel 5 has a frame 14, is rotatably provided with bracket 9 in this frame.The rotation of bracket 9 is axis 4 corresponding to warping machines swift 2 at this.Rotatory creel 5 has a shell 15, and this shell surrounds with the bracket 9 that remains on the bobbin 12,13 on bobbin bearing 11.On 15 li, shell, be provided with perforate 16,17, by these perforates, by means of a sensor device 18, can draw the charging degree of bobbin 12,13.Sensor device 18 at least has a sensor 19, and it is arranged on rail plate 20 movably.Be that sensor 19 can axially move on rail plate 20.Rail plate 20 is fixed in frame 14.
Fig. 3 has represented the front elevation of rotatory creel 5.Bracket 9 always has 24 bobbin bearings 11, and they respectively have a bobbin 12.These bobbin bearings 11 are evenly distributed on the circumference of rotatory creel 5.The sensor 19 of sensor device 18 is designed to contactless laser sensor.It is arranged on rail plate 20 like this, so laser beam is perpendicular to the rotation of bracket 9.Therefore perpendicular to bobbin surface, measure bobbin diameter.Sensor 19 can be parallel to rotation and move on rail plate 20, that is to say, in Fig. 3 from drawing out.Therefore can on a plurality of positions that are axially mutually arranged side by side, measure bobbin diameter.By means of bobbin diameter, can obtain the reliable explanation of relevant charging degree.
By application, be a sensor 19, the diameter for detecting all bobbins 12 in a bobbin group, must make bracket 9 turn a whole circle.For axial front and back a plurality of bobbin groups of arranging, must severally enclose accordingly, this is because sensor 19 must move towards next bobbin group respectively.But generally do not need for good and all to provide the information about the charging degree of each bobbin.But each circle, or every a circle or every two circles, detect charging degree just enough, especially, generally by pattern controller, learnt: should consume how many yarns.Conventionally with pattern controller, know the residue length that yarn also needs equally, therefore under certain condition can be preferably change of bobbins more.So just guaranteed: produce a kind of pattern chain without knot.
In Fig. 4, represented separately sensor device 18.Sensor 19 is movably disposed within on rail plate 20.Rail plate 20 is assemblied on an elbow part 21, and this elbow part 21 can be connected with frame 14 by a kind of fastening solid 22.Therefore sensor device 18 can easily be arranged on existing rotatory creel 5, because do not need, rotatory creel 5 is not adapted to significantly.Elbow part 21 is for being arranged in sensor 19 position, an angle, and on this position, its laser beam can vertically be mapped on the surface of bobbin.In this example, to be arranged to vertical line be 60 ° of angles to laser instrument.Thereby sensor device 18 can be arranged to obtain to face relatively more on the lower.Do not need to make it to be directly arranged on the height of rotation of bracket 9.This can be especially favourable improving aspect property.
Between sensor 19 and rail plate 20, be also provided with a connector 23, it is fixedly connected with and is for example used as compensating element, with sensor 19.Connector 23 has shock-absorbing capacity simultaneously, for damping, also therefore improves the precision of measuring.
Fig. 5 has represented another view of sensor device 19.Can see, in each end of rail plate 20, be provided with an elbow part 21.Therefore can make rail plate be fixed on reliably in frame 14.By the length of rail plate 20, determined, the possible shift motion of sensor 19 is so selected, thereby makes sensor can detect a plurality of bobbin groups that are axially mutually arranged side by side.Measurement can be carried out in whole the travelling of sensor 19.According to measured bobbin diameter, can calculate charging degree or be wound on the residue length of the band on bobbin.When reaching the diameter limit of regulation, in other words, when charging degree is less than theoretical value, warper is stopped.Each bobbin for example can be shown.Also the position of bobbin can be sent to the standby device of automatic mounting, this device carries out the replacing of bobbin automatically.By application sensors device, even also can determine reliably the charging degree of bobbin at warper run duration.The loss of almost having got rid of yarn end in the idle running of bobbin and jacquard weave chain.By the monitoring (rotation that this sensor is parallel to the bracket of rotatory creel can move) to charging degree by means of sensor, just can draw very accurately the diameter of bobbin, and therefore forecast very accurately operational yarn residue length.Therefore can make full use of as well as possible the operational length of yarn of each bobbin.Guaranteed: yarn ends can not lost in jacquard weave chain simultaneously, therefore can realize assembling automatically with an automatic assembling apparatus.

Claims (16)

1. the rotatory creel of warper, it has around the bracket of the rotatable setting of rotation, a plurality of bobbin bearings on this bracket, have been arranged, in described rotatory creel, be provided with a sensor device, with this sensor device, can obtain the charging degree of the bobbin being arranged on bobbin bearing, it is characterized in that, sensor device (18) has at least one sensor (19), and described sensor can be parallel to rotation motion.
2. by rotatory creel claimed in claim 1, it is characterized in that, it is upper that sensor (19) is arranged in rail plate (20), and it is upper that this guide rail is arranged in frame (14), and described bracket (9,10) is rotatably set in frame.
3. by the rotatory creel described in claim 1 or 2, it is characterized in that, sensor (19) is designed to the sensor of contactless work.
4. by the rotatory creel described in claim 1 or 2, it is characterized in that, it is upper that sensor (19) is arranged in rail plate (20), and laser beam is almost vertically penetrated on the surface of bobbin (12,13).
5. by the rotatory creel described in claim 1 or 2, it is characterized in that, bobbin bearing (11) becomes at least two groups along bracket (9,10) before and after rotation, ground is arranged, wherein sensor (19) can move to from first measuring position corresponding with first group and second the second measuring position that group is corresponding.
6. by the rotatory creel described in claim 1 or 2, it is characterized in that, this rotatory creel (5) has shell (15), and this shell at least has perforate (16,17) at the position of measuring position.
7. by the rotatory creel described in claim 1 or 2, it is characterized in that, sensor device (18) is connected with machine controller, and this controller calculates the residue length of yarn by bobbin diameter.
8. by rotatory creel claimed in claim 7, it is characterized in that, if the charging degree of bobbin (12,13) is less than theoretical value, machine controller stops warper (1) so.
9. by the rotatory creel described in claim 1 or 2, it is characterized in that, sensor (19) is designed to laser sensor.
10. warper, has thread-carrier warping machines swift, that can rotate around the axis of warping machines swift and according to described rotatory creel one of in claim 1 to 9.
11. by warper claimed in claim 10, it is characterized in that, it has automatic assembling apparatus, and this device is connected with sensor device (18).
12. are used for measuring the method for charging degree of the bobbin of warper, its middle bobbin cloth
Put on the bobbin bearing on the bracket rotatably arranging around rotation, it is characterized in that, for measuring the sensor of charging degree, be parallel to rotation motion.
13. by the method described in claim 12, it is characterized in that, when sensor movement, measures.
Method described in 14. claims 12 or 13, is characterized in that, when charging degree is less than theoretical value, warper stops.
15. by the method described in claim 14, it is characterized in that, according to the pattern that will produce, determines theoretical value.
16. by the method described in claim 12 or 13, it is characterized in that, on restricting in the middle of residue length is winding to.
CN200910225860.4A 2009-08-12 2009-11-30 Rotary creel of a sample warping machine, sample warping machine and method for measuring a bobbin diameter Active CN101994187B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP09010358.1 2009-08-12
EP09010358A EP2284303B1 (en) 2009-08-12 2009-08-12 Rotary creel of a sample warping machine, sample warping machine and method for measuring a bobbin diameter

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CN101994187A CN101994187A (en) 2011-03-30
CN101994187B true CN101994187B (en) 2014-10-29

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EP (1) EP2284303B1 (en)
JP (1) JP5167231B2 (en)
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AT (1) ATE534762T1 (en)

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Publication number Publication date
JP2011038233A (en) 2011-02-24
ATE534762T1 (en) 2011-12-15
JP5167231B2 (en) 2013-03-21
CN101994187A (en) 2011-03-30
EP2284303B1 (en) 2011-11-23
EP2284303A1 (en) 2011-02-16

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