CN101994164B - Production method of high strength and environmental-friendly textilene - Google Patents
Production method of high strength and environmental-friendly textilene Download PDFInfo
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- CN101994164B CN101994164B CN2010105148609A CN201010514860A CN101994164B CN 101994164 B CN101994164 B CN 101994164B CN 2010105148609 A CN2010105148609 A CN 2010105148609A CN 201010514860 A CN201010514860 A CN 201010514860A CN 101994164 B CN101994164 B CN 101994164B
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Abstract
The invention relates to a production method of high strength and environmental-friendly textilene. The method comprises the following steps of: A, extruding; B, coating; C, twisting to form textilene reeled silk by using a twister; and D, weaving the reeled silk into a weaving beam by using a warping machine, weaving a surface net on a rapier loom, and finishing the surface net into the textilene. The textilene produced by the method has environmental performance and higher mechanical strength, is widely used for series products such as beach chairs, bags, handbags, shoes and hats, sunshades, household products, handicrafts, curtains, automobile seat cushions, skid resistant carpets, decoration and the like.
Description
Technical field
The present invention relates to a kind of production method that weaves lining, relate in particular to the production method of the Textilene lining of a kind of high strength, environment-friendly type.
Background technology
Textilene lining (textilene) is the extraordinary textiles that shuttleless loom is produced, and longitude and latitude all adopts the complex yarn of special packet complex structure, i.e. PVC/PET core-skin type yarn.Core body adopts the high tenacity polyester fiber industrial filament of U.S. Honeywell Inc., and cortex is polyvinyl chloride (PVC) material ageing-resistant, ultra-violet radiation resisting.The terylene thread bag of extending is multiple, forms the complex yarn of smooth surface, waterproof, grease proofing, nontoxic, cooling feeling through drawing light, cooling.Warp thread is processed beam of a loom through intelligent warping machines, does not need starching, directly on flexible rapier loom, weaves veil, again through after be organized into final products.Characteristics such as the Textilene lining has that smooth surface, color are beautiful, waterproof, grease proofing, antiultraviolet, nontoxic, nice and cool, wear-resisting, long service life, price are low.Beach chair, beach cot, meal pad, the paulin of sleeping that can be widely used in tourist industry; The curtain of upholster, bath rug; Case and bag cloth; Automobile cushion; All trades and professions such as footwear lining and decoration.It is the desirable lining of case and bag, handbag, shoes and hats, handicraft, dress ornament, tourism and leisure articles for use, Beach chair.
But produce the Textilene lining in the prior art and mainly adopt the PVC material, contain VCM among the PVC, classified as restricted material, environmental-protecting performance is relatively poor.
Summary of the invention
The present invention is directed to the defective that prior art exists, the production method of the Textilene lining of a kind of high strength, environment-friendly type is provided, this method may further comprise the steps:
In A, the environment-friendly type plastic masterbatch input plastic extruder charging aperture with color of the same race; The environment-friendly type plastic masterbatch plastifies into uniform melt through the extrusion system of plastic extruder, and the pressure of being built in this course through this plastic extruder is by the continuous extruder head of screw rod;
B, polyester industrial filament yarn is passed the plastic extruder head; And the melt that steps A is extruded extrudes and overlays on the polyester industrial filament yarn surface; Then in the bosh through after the cooling, be shaped to and include 150D-1500D polyester industrial filament yarn heart yearn, cortex is the Textilene long filament of environment-friendly type plastic;
C, with the Textilene long filament of above-mentioned two kinds of different colours producing through the twisted Textilene hank knotting that forms of thread reaming machine together;
D, above-mentioned hank knotting is processed beam of a loom through warping machines, on Rapier looms, weaves veil, again through after be organized into the Textilene lining.
Textilene hank knotting of the present invention is twisted with the fingers together by the long line strand of the Textilene of two kinds of different colours, and the long line of described Textilene is the recombination line of bag complex structure, and core body is a polyester industrial filament yarn, and cortex is the environment-friendly type plastic material.
The present invention adopts the environment-friendly type plastic material to replace PVC and coats polyester industrial filament yarn, is processed into the Textilene lining then, has both had the favorable environment protection ability, has the good mechanical performance again.
In the production method of the Textilene lining of above-mentioned high strength, environment-friendly type, as preferably, the environment-friendly type plastic described in the steps A is the PE/PP copolymeric material.
The present invention adopts environment-friendly materials PE material to replace PVC and coats polyester industrial filament yarn.It is infeasible directly replacing with PE, need it be done modification and handle.The present invention adopts the PE/PP copolymeric material to be prepared from, and said PE/PP copolymeric material comprises PE, PP, elastomeric material and fire proofing, wherein with PE be 100 parts as radix, the mass ratio of each component is: PE:100 part; PP:0～50 part; Also comprise fire retardant common in the prior art, age resister and UV resistant agent or the like.They can be through commercial acquisition.
Said PE/PP copolymeric material also comprises pigment.Through adding different pigment, can obtain various colors, pigment mainly is plastics Masterbatch commonly used in the prior art.
In the production method of the Textilene lining of above-mentioned high strength, environment-friendly type, as preferably, the described polyester industrial filament yarn of step B is a kind of in HT type polyester industrial filament yarn, HMLS type polyester industrial filament yarn and the LS type polyester industrial filament yarn.Polyester industrial filament yarn is the thick polyester filament with mechanical properties such as high-strength, Gao Mo, low contraction, specifically can be respectively high strong type (HT), high mould hangs down shrinkage type (HMLS) and high-strength low receipts shrinkage type (LS) polyester industrial filament yarn.The mechanical property of three kinds of polyester industrial filament yarns is as shown in table 1:
Table 1: the mechanical property of three kinds of polyester industrial filament yarns
Can find out from table 1: the fracture strength of HT type polyester industrial filament yarn is greater than HMLS type polyester industrial filament yarn and LS type polyester industrial filament yarn, so further preferred, the described polyester industrial filament yarn of step B is a HT type polyester industrial filament yarn.
The present invention has the following advantages:
1, the Textilene lining that adopts method of the present invention to produce had both had environmental-protecting performance, had higher mechanical strength again.
2, the Textilene lining that adopts method of the present invention to produce has bright in luster colour-fast, high-tension, and the Waterproofing/oilproofing antiultraviolet, ageing-resistant, wear-resistant; Corrosion resistant is mashed, and chemicals-resistant is nontoxic, and smooth surface is nice and cool, advantages such as long service life; Be widely used in beach chair, case and bag, handbag, shoes and hats, parasols; Household articles, handicraft, curtain, seat cushions, series of products such as anti-slip carpet and decoration.
The specific embodiment
Through embodiment, do further bright specifically below to technical scheme of the present invention; But the present invention is not limited to these embodiment.
Embodiment 1
The PE/PP copolymeric material masterbatch of color of the same race is dropped in the plastic extruder charging aperture; PE/PP copolymeric material masterbatch plastifies into uniform melt through the extrusion system of plastic extruder, and the pressure of being built in this course through this plastic extruder is by the continuous extruder head of screw rod; HT type polyester industrial filament yarn is passed the plastic extruder head; And the above-mentioned melt of extruding is extruded overlay on HT type polyester industrial filament yarn surface; Then in the bosh through after the cooling; Be shaped to and include 150D-1500D polyester industrial filament yarn heart yearn, cortex is the Textilene long filament of PE/PP copolymeric plastics; With the Textilene long filament of above-mentioned brown of producing and black through the twisted Textilene hank knotting that forms of thread reaming machine together.
With the above-mentioned Textilene hank knotting of processing through Sectional warping machines will be one by one silk thread in the line bobbin be processed as beam of a loom one by one (this method roughly the same with the production of common cloth).Be processed as the netted lining of one one width of cloth then through Rapier looms general beam of a loom one by one, wherein warp density is at 8～60/inch, and weft density is between 8～56/inch, and this density will be done different settings or adjustment according to different purposes.Also need use framing shaping machine at last under certain temperature (respectively distinguishing temperature is set in about 110～150 ℃), do typing and handle, make graticule can be bonded in one, promptly make the Textilene lining.
Embodiment 2
The polyester industrial filament yarn that adopts is a HMLS type polyester industrial filament yarn, and through the twisted Textilene hank knotting that forms of thread reaming machine together, other technological process is repeated no more with embodiment 1 with the redness of producing and yellow Textilene long filament.
Embodiment 3
The polyester industrial filament yarn that adopts is a LS type polyester industrial filament yarn, and through the twisted Textilene hank knotting that forms of thread reaming machine together, other technological process is repeated no more with embodiment 1 with the Textilene long filament of green of producing and brown.
Randomly draw the Textilene lining, the strong and percentage elongation of product is detected, testing result is as follows: product strength: warp-wise>=4500N/5 * 20cm broadwise>=3500N/5 * 20cm; Product percentage elongation: warp-wise≤15% broadwise≤13%.
Specific embodiment described in the present invention only is that the present invention's spirit is illustrated.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although the present invention has been made detailed explanation and has quoted some instantiations as proof, to those skilled in the art, only otherwise leave that the spirit and scope of the present invention can be done various variations or correction is obvious.
Claims (1)
1. the production method of the Textilene lining of a high strength, environment-friendly type, this method may further comprise the steps:
In A, the environment-friendly type plastic masterbatch input plastic extruder charging aperture with color of the same race; The environment-friendly type plastic masterbatch plastifies into uniform melt through the extrusion system of plastic extruder, and the pressure of being built in this course through this plastic extruder is by the continuous extruder head of screw rod; Described environment-friendly type plastic is the PE/PP copolymeric material;
B, polyester industrial filament yarn is passed the plastic extruder head; And the melt that steps A is extruded extrudes and overlays on the polyester industrial filament yarn surface; Then in the bosh through after the cooling, be shaped to and include 150D-1500D polyester industrial filament yarn heart yearn, cortex is the Textilene long filament of environment-friendly type plastic; Described polyester industrial filament yarn is a kind of in HT type polyester industrial filament yarn, HMLS type polyester industrial filament yarn and the LS type polyester industrial filament yarn;
C, with the Textilene long filament of above-mentioned two kinds of different colours producing through the twisted Textilene hank knotting that forms of thread reaming machine together;
D, above-mentioned hank knotting is processed beam of a loom through warping machines, on Rapier looms, weaves veil, again through after be organized into the Textilene lining; The product strength of said Textilene lining is: warp-wise>=4500N/5 * 20cm, broadwise>=3500N/5 * 20cm; Product percentage elongation: warp-wise≤15%, broadwise≤13%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010105148609A CN101994164B (en) | 2010-10-21 | 2010-10-21 | Production method of high strength and environmental-friendly textilene |
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| CN2010105148609A CN101994164B (en) | 2010-10-21 | 2010-10-21 | Production method of high strength and environmental-friendly textilene |
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| CN101994164B true CN101994164B (en) | 2012-07-04 |
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| CN102776784B (en) * | 2012-07-27 | 2014-08-13 | 彭志 | Environment-friendly textilene chemical fiber and manufacture method thereof |
| CN103465587A (en) * | 2013-08-21 | 2013-12-25 | 昆山铁牛衬衫厂 | Preparation method of high-strength composite fabric |
| CN103710980A (en) * | 2013-11-26 | 2014-04-09 | 彭志 | Environment-friendly type textilene textile and special coating thereof |
| CN104233569A (en) * | 2014-08-19 | 2014-12-24 | 宁波先锋新材料股份有限公司 | Halogen-free flame-retardant environment-friendly covered polyolefin yarn fabric and preparation method thereof |
| CN104404686B (en) * | 2014-12-09 | 2016-05-18 | 温多利遮阳科技（德州）有限公司 | The one sun shading material that interweaves |
| CN105274697B (en) * | 2015-11-25 | 2018-03-16 | 浙江宏顺网业有限公司 | A kind of processing method of screen cloth |
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| CN115491896A (en) * | 2021-06-19 | 2022-12-20 | 苏州市灿唯纺织有限公司 | Anion PVC polyester coated yarn for flame retardance and sun protection and production process thereof |
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| CN115522393A (en) * | 2022-05-22 | 2022-12-27 | 江苏田园新材料股份有限公司 | Preparation method of novel antibacterial and solarization-resistant textilene fabric |
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| US20070271704A1 (en) * | 2006-05-15 | 2007-11-29 | Patsy Breeland | Seating Pads Having a High Coefficient of Friction |
| CN101343837B (en) * | 2008-07-29 | 2013-01-02 | 邱晓健 | Environmental protection fire-resistant screen cloth |
| CN201462383U (en) * | 2009-03-13 | 2010-05-12 | 台州东海塑料品制造有限公司 | Two-colour textilene warp/weft |
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