CN101987315B - Synchronous injection-type medicine mixer for spraying machine - Google Patents
Synchronous injection-type medicine mixer for spraying machine Download PDFInfo
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Abstract
喷雾机用同步注入式混药器,包括发动机,发动机带动喷雾泵,喷雾泵有吸水口和出水口,吸水口连接吸水部件,出水口连接喷管、喷枪,吸水部件包括吸水管,其特征在于吸水管中连接混合管,所述的混合管包括进水口、吸入室、混合腔和排液口,在进水口内安装内孔为圆锥形的射流嘴,射流嘴开口于吸入室,并在吸入室处的混合管壁中制有吸药口,一台受发动机受同步信号驱动的微型电磁注入泵,电磁注入泵吸液口吸母液容器中农药,电磁注入泵排药口连接混合管吸药口。
A synchronous injection type drug mixer for a sprayer, including an engine, the engine drives a spray pump, the spray pump has a water suction port and a water outlet, the water suction port is connected to a water absorption part, the water outlet is connected to a spray pipe and a spray gun, and the water absorption part includes a water suction pipe, and is characterized in that A mixing tube is connected to the water suction pipe, and the mixing tube includes a water inlet, a suction chamber, a mixing chamber and a liquid discharge port. A jet nozzle with a conical inner hole is installed in the water inlet. There is a drug suction port in the mixing pipe wall at the chamber, a miniature electromagnetic injection pump driven by the synchronous signal of the engine, the suction port of the electromagnetic injection pump absorbs the pesticide in the mother liquor container, and the drug discharge port of the electromagnetic injection pump is connected to the mixing tube to absorb the drug mouth.
Description
技术领域 technical field
本发明涉及喷雾机用对水与农药进行混合的混药器,特别是涉及一种喷雾机用同步注入式混药器,属于农业植保机械。The invention relates to a drug mixer for mixing water and pesticides for a sprayer, in particular to a synchronous injection type drug mixer for a sprayer, which belongs to agricultural plant protection machinery.
背景技术 Background technique
喷雾机是一种常用的农业植保机械,喷雾机在使用时将一定比例的农药兑水混合后喷出,所以有一个农药与水的混合过程。传统的最常见的作业是预混式的喷雾,就是将所要喷的农药与水一起兑好在大的容器里,在水田作业时,移动大容器劳动强度较大,操作者接触农药被污染的概率也大,且需专人操作,人工费用多。因此,人们开发了有关混药器,例如中国专利ZL00267051.8,名称为“正压式混药器”,该专利设计了一个有进水口和出水口的混药器喉管,在进、出水口之间连通一个进液孔,进液孔与药液罐的储药腔连通,药液罐内设隔离的压板分为增压腔,压板的移动改变增压腔和储药腔的容积,并且增压腔通过加压管与进水口连通,而进水口连通主管连接水泵。当水泵工作后,向混药器喉管供水的同时,又经加压管向增压腔供水,使药液罐的储药腔变压,使农药流到混药器喉管,与水均匀混合后,输向喷枪。该专利的正压式混药器是一种出水混药,但没能把正压加药的产品结构具体方案说清楚,更关键的是这种正压加压,没法实现加药量和发动机的转速同步,从而较难解决喷量在不同转速时的混药比例问题。又例中国专利ZL200820043764.9号,名称为“管道式混药器”,该专利技术采用进、出水口的压力差与弹簧的作用力来控制药液的输出,不仅构造复杂,而且可靠性受很多因素的影响。The sprayer is a commonly used agricultural plant protection machine. When the sprayer is used, it mixes a certain proportion of pesticides with water and sprays them out, so there is a process of mixing pesticides and water. The most common traditional operation is pre-mixed spraying, which is to mix the pesticide to be sprayed with water in a large container. When working in paddy fields, moving the large container is labor-intensive, and the operator is exposed to pesticides. The probability is also high, and it needs to be operated by a special person, and the labor cost is high. Therefore, people have developed relevant drug mixers, such as Chinese patent ZL00267051.8, which is called "positive pressure drug mixer", and this patent has designed a drug mixer throat with water inlet and water outlet. A liquid inlet hole is connected between the nozzles, and the liquid inlet hole is connected with the drug storage chamber of the liquid medicine tank. The isolated pressure plate in the liquid medicine tank is divided into a booster chamber, and the movement of the pressure plate changes the volume of the booster chamber and the drug storage chamber. And the pressurized chamber communicates with the water inlet through the pressurized pipe, and the water inlet communicates with the main pipe to connect with the water pump. When the water pump is working, water is supplied to the throat of the drug mixer, and at the same time, water is supplied to the pressurized chamber through the pressurized pipe, so that the pressure of the drug storage chamber of the liquid medicine tank is changed, so that the pesticide flows to the throat of the drug mixer and is evenly mixed with water. After mixing, it is sent to the spray gun. The positive pressure drug mixer of this patent is a kind of water mixing drug, but it failed to explain the specific product structure of the positive pressure drug addition. The speed of the engine is synchronized, so it is difficult to solve the problem of the mixing ratio of the spray volume at different speeds. Another example is Chinese Patent No. ZL200820043764.9, which is named "Pipeline Mixer". This patented technology uses the pressure difference between the inlet and outlet and the force of the spring to control the output of the liquid medicine. Not only the structure is complicated, but also the reliability is affected. Influenced by many factors.
发明内容 Contents of the invention
本发明的目的是提供一种以发动机的驱动信号同时使农药母液注入泵进行工作,输出农药可靠,量准确,降低混药劳动强度,节省费用,混药精准比例好,减轻农药对喷雾机用泵过水部件的腐蚀,提高喷雾机的使用寿命,减少农药对人体的危害,有益于操作者健康的喷雾机用同步注入式混药器。The purpose of the present invention is to provide a pump that uses the driving signal of the engine to make the pesticide mother liquid injection pump work, the output of pesticide is reliable, the amount is accurate, the labor intensity of mixing medicine is reduced, the cost is saved, the mixing medicine is accurate and the ratio is good, and the use of pesticide on the sprayer is reduced. Corrosion of the water-passing parts of the pump improves the service life of the sprayer, reduces the harm of pesticides to the human body, and is beneficial to the health of the operator. A synchronous injection mixer for sprayers.
本发明喷雾机用同步注入式混药器的技术方案是:包括发动机,发动机带动喷雾泵,喷雾泵有吸水口和出水口,吸水口连接吸水部件,出水口连接喷管、喷枪,吸水部件包括吸水管,其特征在于吸水管中连接混合管,所述的混合管包括进水口、吸入室、混合腔和排液口,在进水口内安装内孔为圆锥形的射流嘴,射流嘴开口于吸入室,并在吸入室处的混合管壁中制有吸药口,一台受发动机受同步信号驱动的微型电磁注入泵,电磁注入泵吸液口吸母液容器中农药,电磁注入泵排药口连接混合管吸药口。The technical scheme of the synchronous injection type drug mixer for the sprayer of the present invention is: comprising an engine, the engine drives the spray pump, the spray pump has a water suction port and a water outlet, the water suction port is connected to the water absorption part, the water outlet is connected to the nozzle pipe and the spray gun, and the water absorption part includes The water suction pipe is characterized in that a mixing pipe is connected to the water suction pipe, and the mixing pipe includes a water inlet, a suction chamber, a mixing chamber and a liquid discharge port, and a jet nozzle with a conical inner hole is installed in the water inlet, and the jet nozzle opens at A suction chamber, and a drug suction port is made in the wall of the mixing pipe at the suction chamber, a miniature electromagnetic injection pump driven by the synchronous signal of the engine, the suction port of the electromagnetic injection pump sucks the pesticide in the mother liquor container, and the electromagnetic injection pump discharges the pesticide The port is connected to the suction port of the mixing tube.
本发明的喷雾机用同步注入式混药器,由发动机(包括汽油机或者柴油机)带动喷雾泵(包括柱塞泵或者活塞泵),在喷雾泵的吸水部件的吸水管中连接混合管,由发动机给出的同步信号驱动一台微型同步电磁注入泵吸取农药母液,农药母液注入混合管中通过喷雾泵使药与水混合后喷出。在工作时,先是发动机(汽油机或者柴油机)启动,产生同步的驱动信号,驱动信号给微型同步电磁注入泵,所述的汽油机或者柴油机、以及微型同步电磁注入泵的具体构造均属于已有技术,可以在市场上采购,关于发动机启动后给出的同步信号,即发动机带动柱塞泵工作后对混合管产生真空吸力,开制在混合管上的吸药口受到真空吸力的影响,电磁注入泵自动启动,电磁注入泵工作后将母液容器中的农药吸出,该泵的设计吸程可达2米,以其出液压力0.15Mpa左右注入混合管,混合管吸药口的工作压力近0压,流量为泵的吸水量,母液与水混合后经过混合腔进入喷雾泵加压,通过喷枪喷出。本技术方案具有如下优点:一、以喷施农药规定的比例1∶500倍时,传统的操作是将500g农药(母液)兑水250kg,要用一个很大的桶且在田间移动很困难,特别是南方的水稻田;而本方案只要将农药(母液)兑水2.5kg,即1∶5,以喷雾泵的设计流量为0.1L/MIN,喷枪喷量为10L/MIN计,该比例是1∶100,两者相乘,每分钟有1∶500倍的10L的药液喷出,使混药的劳动强度大大降低,移动很容易。二、电磁注入泵在发动机(汽油机或者柴油机)输出的同步(与转速同步的12V电信号,取自发动机的磁电机线圈)信号驱动下,输出与发动机转速同比例变化的母液;当发动机转速在2000到3600RPM时,电磁注入泵的输出的液量变化与转速完全正相关,从而保证了整机能以一个精准的比例进行混药并喷射。三、微型同步电磁注入泵靠发动机给出的同步信号驱动,不用人看管,工作时没有压力损失,只用少量的母液就靠吸取大田的水进行定比例喷雾,并可在现有喷雾机上增加少量成本,费用投资省。四、电磁注入泵注入的母液经混合管到吸水管中,可以减少农药对喷雾机用泵过水部件的腐蚀,延长喷雾机的使用寿命。五、避免人体与农药的直接接触,减少危害,有益于操作者的健康。The synchronous injection type drug mixer for sprayer of the present invention is driven by an engine (comprising a gasoline engine or a diesel engine) to a spray pump (comprising a plunger pump or a piston pump), and the mixing pipe is connected in the water suction pipe of the water-absorbing part of the spray pump, and the spray pump is driven by the engine The given synchronous signal drives a miniature synchronous electromagnetic injection pump to absorb the pesticide mother liquor, and the pesticide mother liquor is injected into the mixing tube and sprayed out after mixing the medicine and water through the spray pump. When working, first the engine (gasoline or diesel engine) starts to generate a synchronous drive signal, and the drive signal is given to the miniature synchronous electromagnetic injection pump. The specific structures of the described gasoline engine or diesel engine and the miniature synchronous electromagnetic injection pump all belong to the prior art. It can be purchased in the market. Regarding the synchronous signal given after the engine starts, that is, the engine drives the plunger pump to generate vacuum suction on the mixing tube. The drug suction port opened on the mixing tube is affected by the vacuum suction. The electromagnetic injection pump It starts automatically, and the electromagnetic injection pump sucks out the pesticide in the mother liquid container after it works. The designed suction of the pump can reach 2 meters. For the water absorption of the pump, the mother liquor is mixed with water and enters the spray pump through the mixing chamber to be pressurized and sprayed out through the spray gun. This technical scheme has the following advantages: one, when spraying the ratio 1: 500 times of pesticide regulation, traditional operation is that 500g pesticide (mother solution) is watered 250kg, will use a very big bucket and move very difficult in the field, Especially the paddy fields in the south; and this program only needs to add 2.5kg of pesticide (mother liquor) to water, i.e. 1:5, with the design flow rate of the spray pump being 0.1L/MIN, and the spraying volume of the spray gun being 10L/MIN, the ratio is 1:100, when the two are multiplied, 1:500 times of 10L liquid medicine is sprayed out every minute, which greatly reduces the labor intensity of mixing medicine and makes it easy to move. 2. Driven by the synchronous (12V electric signal synchronous with the rotational speed, taken from the magneto coil of the engine) signal output by the engine (gasoline engine or diesel engine), the electromagnetic injection pump outputs the mother liquor that changes in the same proportion as the engine rotational speed; when the engine rotational speed is at From 2000 to 3600RPM, the output liquid volume change of the electromagnetic injection pump is completely positively correlated with the rotational speed, thus ensuring that the whole machine can mix and spray medicines in an accurate ratio. 3. The miniature synchronous electromagnetic injection pump is driven by the synchronous signal given by the engine. It does not need to be supervised by people. There is no pressure loss during work. It only uses a small amount of mother liquor to spray water in a fixed proportion by absorbing the water in the field, and it can be added to the existing sprayer. A small amount of cost saves money on investment. 4. The mother liquor injected by the electromagnetic injection pump passes through the mixing pipe into the water suction pipe, which can reduce the corrosion of pesticides on the water-passing parts of the sprayer pump and prolong the service life of the sprayer. 5. Avoid direct contact between the human body and pesticides, reduce hazards, and benefit the health of operators.
本发明喷雾机用同步注入式混药器,其所述的射流嘴外壁制有密封台阶,密封台阶与混合管的接触处安装密封件。使混合管与射流嘴得到密封配合。其所述的射流嘴的口部与吸水管的连接处安装密封圈。提高吸水管与混合管的连接密封性。其所述射流嘴的开口和吸液口的交界处形成混合液进口。使水和农液得到前期混合。其所述的排液口为喇叭形的扩张口。有利于混合液注入柱塞泵。The synchronous injection type drug mixer used in the sprayer of the present invention has a sealing step formed on the outer wall of the jet nozzle, and a seal is installed at the contact between the sealing step and the mixing tube. Make the mixing tube and jet nozzle get sealing fit. A sealing ring is installed at the joint between the mouth of the jet nozzle and the water suction pipe. Improve the sealing of the connection between the suction pipe and the mixing pipe. A mixed liquid inlet is formed at the junction of the opening of the jet nozzle and the liquid suction port. The water and the agricultural solution are pre-mixed. Its described discharge port is the expansion port of trumpet shape. It is beneficial for the mixed liquid to be injected into the plunger pump.
附图说明 Description of drawings
图1是本发明喷雾机用同步注入式混药器结构示意图;Fig. 1 is a schematic structural view of a synchronous injection type drug mixer for a sprayer of the present invention;
图2是混合管构造示意图。Figure 2 is a schematic diagram of the structure of the mixing tube.
具体实施方式 Detailed ways
本发明公开了一种喷雾机用同步注入式混药器,如图1所示,包括发动机1,即汽油机或者柴油机,该汽油机或者柴油机可通过皮带驱动喷雾泵2,所述喷雾泵包括柱塞泵或者活塞泵,喷雾泵有吸水口和出水口,吸水口连接吸水部件4,吸水部件包括吸水管,出水口连接喷管、喷枪3或者喷杆,依靠发动机1的磁电机线圈给出的信号(电力)控制驱动一台同步的微型电磁注入泵5,电磁注入泵5的工作速度/流量与发动机的转速正相关,电磁注入泵5用在喷雾机上进行混药。如何混药:其特征在于吸水部件4的吸水管中连接混合管7,所述的混合管7(如图2所示)包括进水口71、吸水室72、混合腔75和排液口76,在进水口71内安装射流嘴8,射流嘴8的内孔为圆锥形,射流嘴8的外壁与进水口71之间制有台阶81,并安装密封件82,并由螺纹83连接,射流嘴8的锥形外壁使混合管7中形成吸入室72,并在吸入室处的混合管7壁中制有吸药口73,产生混合管进口74,上述一台受发动机的磁电机线圈给出的同步信号控制驱动的微型电磁注入泵5的排药口连接于混合管吸药口73,电磁注入泵吸液口吸母液容器6中农药后,注入混合管7,通过混合腔75和扩散形的排液口76,农药与水一起混合后进入喷雾泵2。本发明是一种与发动机驱动的微型同步电磁泵的注入式混药技术,靠发动机1给出的同步信号驱动,不用人看管和操作,更没有压力损失,只用少量的母液就靠吸取大田的水进行定比例喷雾,解决了一个人的劳动力并只在传统的喷雾机上增加成本控制在100元以内。同步微型电磁注入泵5在发动机输出的同步(与转速同步的12V电信号,取自发动机的磁电机线圈)信号驱动下,输出和发动机转速同比例变化的母液;在发动机转速在2000到3600RPM时,该电磁泵的输出的水量变化和转速完全正相关。从而保证了整机能以一个精准的比例进行混药并喷射。本喷雾机在工作时,先是发动机(汽油机/柴油机)1启动后,产生同步的驱动信号,驱动部件同步微型电磁注入泵5,所述的汽油机或者柴油机、以及微型同步电磁注入泵的具体构造均属于已有技术,可以在市场上采购,关于发动机启动后给出的同步信号,即发动机带动柱塞泵工作后对混合管产生真空吸力,开制在混合管上的吸药口受到真空吸力的影响,电磁注入泵自动启动,电磁注入泵工作后将母液容器中的农药吸出,泵的设计吸程可达2米,以其出水压力0.15Mpa左右注入发动机驱动的柱/活塞泵的吸水管;该处吸水管的工作压力为负压近0压,流量为泵的吸水量;母液与柱/活塞泵的吸水混合后经过加压,通过喷枪3或喷杆喷出。喷药效果假如喷施农药规定的比例1∶500倍时,传统的操作是将500g药兑水250kg,要用一个很大的桶且在田间的话移动很难,特别是南方的水田里;而本方案只要将原液兑水2.5kg即1∶5;混药泵的设计流量是0.1L/MIN;以喷枪喷量为10L/min计,该比例是1∶100;两者相乘,每分钟有1∶500倍的10L的药液喷出;可见混药的劳动强度大大降低了。其所述的射流嘴8外壁制有密封台阶81,密封台阶81与混合管7的接触处安装密封件82。使混合管7与射流嘴8得到密封配合。其所述的射流嘴8的口部与吸水管的连接处安装密封圈83。提高吸水管与混合管7的连接密封性。其所述射流嘴8的开口和吸液口73的交界处形成混合液进口74。使水和农液得到前期混合。其所述的排液口76为喇叭形的扩张口。有利于混合液注入柱塞泵。The invention discloses a synchronous injection type drug mixer for a sprayer, as shown in Figure 1, comprising an engine 1, i.e. a gasoline engine or a diesel engine, which can drive a spray pump 2 through a belt, and the spray pump includes a plunger Pump or piston pump, spray pump has water suction port and water outlet, and water suction port is connected with water absorption part 4, and water absorption part includes water suction pipe, and water outlet is connected with spray pipe, spray gun 3 or spray rod, relies on the signal that the magneto coil of engine 1 gives (Electric power) controls and drives a synchronous miniature electromagnetic injection pump 5, the operating speed/flow rate of the electromagnetic injection pump 5 is positively correlated with the rotational speed of the engine, and the electromagnetic injection pump 5 is used for mixing medicine on the sprayer. How to mix medicine: It is characterized in that the water suction pipe of the water absorption part 4 is connected with the mixing pipe 7, and the mixing pipe 7 (as shown in Figure 2) includes a water inlet 71, a water suction chamber 72, a mixing chamber 75 and a liquid discharge port 76, Install the jet nozzle 8 in the water inlet 71, the inner hole of the jet nozzle 8 is conical, a step 81 is formed between the outer wall of the jet nozzle 8 and the water inlet 71, and a seal 82 is installed, and connected by a thread 83, the jet nozzle The tapered outer wall of 8 forms suction chamber 72 in the mixing tube 7, and is shaped on the drug suction port 73 in the mixing tube 7 wall at the suction room place, produces mixing tube inlet 74, and above-mentioned one is given by the magneto coil of motor. The drug discharge port of the miniature electromagnetic injection pump 5 driven by the synchronous signal control is connected to the drug suction port 73 of the mixing tube. The discharge port 76 of the pesticide enters the spray pump 2 after being mixed with water. The present invention is an injection-type drug mixing technology with a miniature synchronous electromagnetic pump driven by an engine. It is driven by the synchronous signal given by the engine 1. It does not require human supervision and operation, and there is no pressure loss. Only a small amount of mother liquor is used to absorb the field. The water is sprayed in a fixed proportion, which solves the labor of one person and only increases the cost on the traditional sprayer to control it within 100 yuan. The synchronous micro-electromagnetic injection pump 5 is driven by the synchronous (12V electrical signal synchronous with the rotational speed, taken from the magneto coil of the engine) signal output by the engine, and outputs the mother liquor that changes in the same proportion as the engine speed; when the engine speed is 2000 to 3600RPM , the change of the output water volume of the electromagnetic pump is completely positively correlated with the rotational speed. This ensures that the whole machine can mix and spray medicines in a precise ratio. When this sprayer is working, first after engine (gasoline engine/diesel engine) 1 starts, synchronous driving signal is produced, and the driving part synchronous miniature electromagnetic injection pump 5, described gasoline engine or diesel engine and the specific structure of miniature synchronous electromagnetic injection pump are all It belongs to the existing technology and can be purchased in the market. Regarding the synchronous signal given after the engine starts, that is, the engine drives the plunger pump to generate vacuum suction to the mixing tube, and the drug suction port opened on the mixing tube is subjected to vacuum suction. Affected, the electromagnetic injection pump starts automatically. After the electromagnetic injection pump works, the pesticide in the mother liquid container is sucked out. The design suction of the pump can reach 2 meters, and the water is injected into the suction pipe of the column/piston pump driven by the engine at an outlet pressure of about 0.15Mpa; The working pressure of the water suction pipe is a negative pressure close to 0 pressure, and the flow rate is the water absorption capacity of the pump; the mother liquor is mixed with the water absorption of the column/piston pump, pressurized, and sprayed out through the spray gun 3 or the spray bar. Spraying effect If the ratio of spraying pesticides is 1:500 times, the traditional operation is to mix 500g of pesticides with 250kg of water, which requires a large bucket and it is difficult to move in the field, especially in the paddy fields in the south; In this plan, only 2.5kg of the stock solution is mixed with water, which is 1:5; the design flow rate of the mixing pump is 0.1L/MIN; the spray gun spray volume is 10L/min, and the ratio is 1:100; There is 1:500 times of 10L liquid spray; it can be seen that the labor intensity of drug mixing is greatly reduced. The outer wall of the jet nozzle 8 is formed with a sealing step 81 , and a seal 82 is installed at the contact between the sealing step 81 and the mixing tube 7 . Make the mixing tube 7 and the jet nozzle 8 obtain sealing fit. A sealing ring 83 is installed at the junction of the mouth of its described jet nozzle 8 and the water suction pipe. Improve the connection tightness between the suction pipe and the mixing pipe 7. A mixed liquid inlet 74 is formed at the junction of the opening of the jet nozzle 8 and the liquid suction port 73 . The water and the agricultural solution are pre-mixed. Its described drain port 76 is a trumpet-shaped expansion port. It is beneficial for the mixed liquid to be injected into the plunger pump.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910101373.7A CN101987315B (en) | 2009-07-30 | 2009-07-30 | Synchronous injection-type medicine mixer for spraying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910101373.7A CN101987315B (en) | 2009-07-30 | 2009-07-30 | Synchronous injection-type medicine mixer for spraying machine |
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| CN101987315A CN101987315A (en) | 2011-03-23 |
| CN101987315B true CN101987315B (en) | 2014-12-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104415863A (en) * | 2013-08-31 | 2015-03-18 | 胜赛思精密压铸(扬州)有限公司 | Laval spray pipe for preparing die casting die releasing agent |
| CN105332925A (en) * | 2015-11-18 | 2016-02-17 | 中煤第五建设有限公司 | Jet flow water guiding device |
| CN112473417A (en) * | 2020-11-09 | 2021-03-12 | 江苏大学 | Online medicine mixing method and device for controlling medicine mixing ratio through pulse width modulation |
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| CN2365895Y (en) * | 1999-04-12 | 2000-03-01 | 农业部南京农业机械化研究所 | Agricultural chemicals mixer |
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Effective date of registration: 20160616 Address after: Taizhou City, Zhejiang province 318050 Luqiao Jinqing Town Village Patentee after: CHINA FST Co.,Ltd. Address before: Taizhou City, Zhejiang province 318058 Luqiao Jinqing Wenchang Road No. 418 Patentee before: Lin Xiaman Patentee before: Chen Jiankang |
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