CN101986530B - High-power density motor with multidirectional magnetic field - Google Patents
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Abstract
本发明提供的是一种具有多向磁场的高功率密度电机。包括定子、中间转子、左端转子、右端转子、左端轴承、右端轴承、空心轴;定子固定在空心轴上;左端转子与右端转子分别位于定子的左、右两侧,并分别通过左端轴承与右端轴承与空心轴连接;中间转子位于左端转子和右端转子中间,且分别与左端转子和右端转子固定连接在一起;空心轴用于与外部其他设备固定。本发明是一种同时具有轴向、径向和横向磁场电机特征的外转子永磁电机。改进了传统电机的结构和电枢绕组的放置方式,使绕组的端部也能够参与电机的机电能量转换,进而提高了电机的功率密度和整体性能。
The invention provides a high power density motor with a multi-directional magnetic field. Including stator, middle rotor, left end rotor, right end rotor, left end bearing, right end bearing, hollow shaft; The bearing is connected with the hollow shaft; the middle rotor is located between the left end rotor and the right end rotor, and is fixedly connected with the left end rotor and the right end rotor respectively; the hollow shaft is used for fixing with other external equipment. The invention is an outer rotor permanent magnet motor simultaneously having the characteristics of axial, radial and transverse magnetic field motors. The structure of the traditional motor and the placement of the armature winding are improved, so that the end of the winding can also participate in the electromechanical energy conversion of the motor, thereby improving the power density and overall performance of the motor.
Description
技术领域 technical field
本发明涉及的是一种电机。,特别是涉及到一种同时具有轴向、径向和横向磁场电机特征的外转子永磁电机。The invention relates to a motor. , especially relates to an outer rotor permanent magnet motor that simultaneously has the characteristics of an axial, radial and transverse field motor.
背景技术 Background technique
电机的电枢绕组是由多个放置在铁心槽中的导体边和用于连接这些导体边的绕组端部共同构成的。在电机的工作过程中,位于铁心槽中导体边切割气隙主磁场,产生感应电动势,实现机电能量转换。而绕组的端部则位于气隙主磁场之外,不仅不参与电机的机电能量转换,而且还会对电机的性能带来以下不利影响:The armature winding of an electric motor consists of a plurality of conductor edges placed in the core slots and winding ends for connecting these conductor edges. During the working process of the motor, the edge of the conductor located in the core slot cuts the main magnetic field of the air gap to generate an induced electromotive force and realize electromechanical energy conversion. The end of the winding is located outside the main magnetic field of the air gap, not only does not participate in the electromechanical energy conversion of the motor, but also has the following adverse effects on the performance of the motor:
(1)电枢电流流经绕组端部时形成的磁场属于漏磁场,该漏磁场的存在,会导致气隙主磁场的波形畸变,同时增加铁心的饱和程度;(1) The magnetic field formed when the armature current flows through the end of the winding belongs to the leakage magnetic field. The existence of the leakage magnetic field will cause the waveform distortion of the main magnetic field of the air gap and increase the saturation degree of the core;
(2)绕组的端部位于铁心槽外,在电机拆装时容易磕碰而损坏,发生匝间短路或断路故障,并且在电机的某些暂态过程中,过大的电枢电流冲击会导致端部折断;(2) The end of the winding is located outside the core slot, which is easy to be damaged by bumping when the motor is disassembled, and inter-turn short circuit or open circuit fault occurs, and in some transient processes of the motor, the excessive armature current impact will cause broken ends;
(3)绕组的端部虽然不参与机电能量转换,但也需要消耗一定量的铜线,并产生相应的铜损,因此会增加电机的成本、体积和重量,降低运行效率。(3) Although the end of the winding does not participate in the electromechanical energy conversion, it also needs to consume a certain amount of copper wire and cause corresponding copper loss, which will increase the cost, volume and weight of the motor and reduce the operating efficiency.
公开号为CN1199270、CN101345440、US2005151437(A1)、WO03094328(A1)等专利文件中,都提出了同时具有轴向和径向磁通特征的高功率密度电机,这些所提及的电机与本发明区别如下:Publication numbers CN1199270, CN101345440, US2005151437 (A1), WO03094328 (A1) and other patent documents all propose high power density motors with both axial and radial magnetic flux characteristics. These mentioned motors are different from the present invention as follows:
(1)完全不具有本发明所提出的轴向、径向、横向磁场同时存在的特征。(1) It does not have the characteristics of simultaneous existence of axial, radial and transverse magnetic fields proposed by the present invention.
(2)在这些电机中,定子绕组并没有被充分利用,仍然存在有传统绕组的端部结构。(2) In these motors, the stator windings are not fully utilized, and there are still end structures with traditional windings.
(3)没有与本发明类似的左、右端转子结构,定子环行槽结构,定、转子隔磁措施等具体结构。(3) there is no left and right end rotor structure similar to the present invention, stator annular groove structure, specific structures such as stator and rotor magnetic isolation measures.
(4)不具有、也无法实现本发明所提出的消除齿槽力矩的结构和功能。(4) It does not have and cannot realize the structure and function of eliminating the cogging moment proposed by the present invention.
发明内容 Contents of the invention
本发明的目的在于提供一种能提高功率密度和整体性能的具有多向磁场的高功率密度电机。It is an object of the present invention to provide a high power density motor with a multi-directional magnetic field that improves power density and overall performance.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
包括定子、中间转子、左端转子、右端转子、左端轴承、右端轴承、空心轴;定子固定在空心轴上;左端转子与右端转子分别位于定子的左、右两侧,并分别通过左端轴承与右端轴承与空心轴连接;中间转子位于左端转子和右端转子中间,且分别与左端转子和右端转子固定连接在一起;空心轴用于与外部其他设备固定。Including stator, middle rotor, left end rotor, right end rotor, left end bearing, right end bearing, hollow shaft; The bearing is connected with the hollow shaft; the middle rotor is located between the left end rotor and the right end rotor, and is fixedly connected with the left end rotor and the right end rotor respectively; the hollow shaft is used for fixing with other external equipment.
本发明还可以包括:The present invention may also include:
1、定子结构为:定子铁心1为圆柱形,在其圆柱形表面,沿轴线方向开设有均匀分布的轴向槽2;圆柱形定子铁心1的左、右两个圆形端面上都开有径向均匀分布的径向槽3,每一个端面上的径向槽3的数目与轴向槽2的数目相同,每一条径向槽3的远端即远离定子铁心1的轴线的一端与一条对应的轴向槽2连通;每一个端面都开有一个圆环形的环形槽4,环形槽4的圆心与定子铁心1的轴线重合,每一端面的环形槽4都与本端面内的所有径向槽3的近端即靠近定子铁心1的轴线的一端连通,且定子铁心1的左、右两个圆形端面的结构完全相同;定子铁心1内部为与其同轴线的定子隔磁环5,定子隔磁环5的内部为轴孔;在定子隔磁环5与定子铁心1相接处的外表面有径向分布的定子隔磁板6,定子隔磁板6的数目与径向槽3的数目相同,定子隔磁板6与径向槽3径向一一相对应,定子隔磁板6沿径向延伸至环形槽4的内侧槽壁处,且定子隔磁板6和定子隔磁环5为整体结构;定子绕组7由多相绕组共同绕制形成,每一相绕组又是由多个分散于不同槽中的线圈连接而成,其中每一个线圈的绕制路径都包含有:第一轴向槽、第二轴向槽、与第一轴向槽连通的左端面第一径向槽、与第二轴向槽连通的左端面第二径向槽、位于左端面第一径向槽和第二径向槽之间的左端面环形槽的短弧部分、与第一轴向槽连通的右端面第一径向槽、与第二轴向槽连通的右端面第二径向槽、位于右端面第一径向槽和第二径向槽之间的右端面环形槽的短弧部分,其中第一轴向槽的位置由绕组设计决定,第一轴向槽和第二轴向槽之间距离为一个节距;定子绕组7的绕组接头与电缆线8的一端连接,电缆线8的另一端经过空心轴9的过线孔10引致电机外部。1. The stator structure is as follows: the
2、左端转子和右端转子结构为:左端转子铁心11的内表面粘贴有同心放置的内、外两圈磁极,其中外圈即远离转子铁心11轴线磁极由多个轴向充磁的外圈主磁极12构成,外圈主磁极12沿圆周方向均匀分布,且N、S极交替摆放;内圈即靠近转子铁心11轴线磁极由多个轴向充磁的内圈主磁极13构成,内圈主磁极13沿圆周方向均匀分布,N、S极交替摆放,数目与外圈主磁极12的数目相同;外圈主磁极12的弧度与内圈主磁极13的弧度相等,且径向一一对应,但是径向相对的外圈主磁极12与内圈主磁极13极性相反;转子铁心11内部为与其同轴线的端部转子隔磁环14,端部转子隔磁环14与转子铁心11相接处的外表面,存在有多个径向分布的端部转子隔磁板15,端部转子隔磁板15的数目与内圈主磁极13的数目相同,端部转子隔磁板15在转子铁心11内的位置是位于相邻的两个内圈主磁极13之间,端部转子隔磁板15沿径向延伸至外圈主磁极12的内弧处,且端部转子隔磁板15和端部转子隔磁环14为整体结构。2. The structure of the left-end rotor and the right-end rotor is as follows: the inner surface of the left-
3、中间转子结构为:圆筒形的中间转子铁心16的两端为两个结构相同的中间转子隔磁环17,在中间转子铁心16的内表面粘贴有多个瓦片形中间转子主磁极18,其数目与左或右端转子的外圈主磁极12或内圈主磁极13的数目相同,中间转子主磁极18采用径向充磁,N、S极沿中间转子铁心16的周向交替放置。3. The structure of the intermediate rotor is: the two ends of the cylindrical
4、左端转子、右端转子和中间转子的连接关系为:中间转子的两端分别和左端转子、右端转子固定连接在一起,构成一个完整的转子结构;固定连接在一起后,左端转子的外圈主磁极12或内圈主磁极13与右端转子上的同极性外圈主磁极12或内圈主磁极13轴向对应,且其主磁极轴线即沿主磁极磁场方向且通过磁场中心的轴线重合;中间转子主磁极18沿电机的轴向与同极性的左、右端转子的外圈主磁极12相对应,但是中间转子主磁极18的主磁极轴线在左或右端转子上的投影MM’与对应的外圈主磁极12的几何中心线OO’即磁极几何中心与转子圆心的连线之间相差一个角度α,角度α的最小值为零,角度α的最大值为定子上相邻两个轴向槽2之间的夹角,即轴向槽2的槽距角。4. The connection relationship between the left-end rotor, right-end rotor and the middle rotor is as follows: the two ends of the middle rotor are respectively fixedly connected with the left-end rotor and the right-end rotor to form a complete rotor structure; after being fixedly connected together, the outer ring of the left-end rotor The main
5、左端转子通过左端轴承19定位在空心轴承9上,且位于定子左侧;右端转子通过右端轴承20定位在空心轴承9上,且位于定子右侧。5. The left end rotor is positioned on the hollow bearing 9 through the left end bearing 19 and is located on the left side of the stator; the right end rotor is positioned on the hollow bearing 9 through the right end bearing 20 and is located on the right side of the stator.
本发明改进了传统电机的结构和电枢绕组的放置方式,使绕组的端部也能够参与电机的机电能量转换,进而提高了电机的功率密度和整体性能。The invention improves the structure of the traditional motor and the placement of the armature winding, so that the end of the winding can also participate in the electromechanical energy conversion of the motor, thereby improving the power density and overall performance of the motor.
本发明的工作原理为:Working principle of the present invention is:
具有本发明特征的高功率密度永磁电机利用空心轴9的两端与其他设备或支撑装置固定连接;定子绕组7通过电缆线8从外部获得多相交流电压,进而形成定子绕组7里的多相交流电流;电流流经位于定子轴向槽2里的绕组时,在定子铁心1的圆柱形表面形成沿周向N、S极交替分布的径向定子磁场,径向定子磁场的磁极数目与中间转子上的中间转子主磁极18的数目相同,该径向定子磁场与中间转子上的中间转子主磁极18形成的磁场相互作用产生电磁转矩T1;电流流经位于定子铁心1的左、右两个端面的径向槽3里的绕组时,分别在定子铁心1的左、右两个圆形端面上,且位于各自端面的环形槽4的外围区域内,形成沿周向N、S极交替分布的轴向定子磁场,每个端面的轴向定子磁场的磁极数目与左(或右)端转子上的外圈主磁极12的数目相同,定子铁心1左端面的轴向定子磁场与左端转子上的外圈主磁极12形成的磁场相互作用产生电磁转矩T2,定子铁心1右端面的轴向定子磁场与右端转子上的外圈主磁极12形成的磁场相互作用产生电磁转矩T3;电流流经位于定子铁心1的左、右两个端面的环形槽4里的绕组时,在环形槽4的内、外两侧的定子铁心区域内形成一个横向定子磁场(该磁场具有横向磁场电机内部磁场的特征),该横向定子磁场位于环形槽4外侧的磁场分布与本端面内的轴向磁场的分布范围相互重叠,且同极性磁极相互加强,该横向定子磁场位于环形槽4内侧的磁场极性与径向相对的外侧磁场极性相反,定子铁心1左端面的横向定子磁场与左端转子上的外圈主磁极12和内圈主磁极13共同形成的磁场相互作用产生电磁转矩T4,定子铁心1右端面的横向定子磁场与右端转子上的外圈主磁极12和内圈主磁极13共同形成的磁场相互作用产生电磁转矩T5;作用在中间转子上的电磁转矩T1、作用在左端转子上的电磁转矩T2和T4、作用在右端转子上的电磁转矩T3和T5,方向相同,共同拖动转子转动,随着定子绕组7内的电流的变化,定子绕组7产生的径向定子磁场、轴向定子磁场、横向定子磁场的空间位置有序变化,进而拖动转子持续转动,满足电机负载的需求。The high power density permanent magnet motor with the characteristics of the present invention utilizes the two ends of the
由于电机的齿槽效应,在电磁转矩T1、T2、T3、T4、T5中都含有各自的齿槽力矩(定位力矩)分量,当α角等于零时,这五个齿槽力矩分量相互加强,此时电机总的齿槽力矩最大,电机运行时的输出转矩和转速的波动最大,影响电机的性能。适当调节α角的角度,可以使这五个齿槽力矩分量相互削弱,进而使电机运行平稳,性能得到提高。Due to the cogging effect of the motor, the electromagnetic torques T 1 , T 2 , T 3 , T 4 , and T 5 all contain their own cogging moment (positioning moment) components. When the α angle is equal to zero, the five cogging moments The torque components strengthen each other. At this time, the total cogging torque of the motor is the largest, and the output torque and speed fluctuations of the motor are the largest when the motor is running, which affects the performance of the motor. Properly adjusting the angle of α can make the five cogging moment components weaken each other, so that the motor runs smoothly and the performance is improved.
在电机运行过程中,定子铁心1中的定子隔磁环5、定子隔磁板6,中间转子铁心16两端的中间转子隔磁环17,左端转子和右端转子上的端部转子隔磁环14、端部转子隔磁板15的作用主要是:减少电机内部径向磁场、轴向磁场和横向磁场这三个磁场之间的相互影响,同时增加漏磁路的磁阻,减少漏磁通的数量,进而提高电机内部磁通的利用率、增大转矩、提高功率密度。During the operation of the motor, the stator
本发明的有益效果为:The beneficial effects of the present invention are:
(1)定子绕组的利用率高。具有本发明结构的电机,在其定子绕组中不存在有传统电机绕组中的端部,在电机的运行过程中,定子绕组中的任意一个部分都会切割气隙主磁场(气隙主磁场由径向定子磁场、轴向定子磁场、横向定子磁场与中间转子主磁极18产生的磁场、左端转子外圈主磁极12和内圈主磁极13产生的磁场、右端转子外圈主磁极12和内圈主磁极13产生的磁场共同作用形成),产生感应电动势,进而参与到电机的机电能量转换过程中。(1) The utilization rate of the stator winding is high. The motor with the structure of the present invention does not have the end portion in the traditional motor winding in its stator winding. During the operation of the motor, any part of the stator winding will cut the main magnetic field of the air gap (the main magnetic field of the air gap is formed by the radial The stator magnetic field, the axial stator magnetic field, the transverse stator magnetic field and the magnetic field generated by the main
(2)充分利用定子电流产生的磁场,漏磁通少、磁通利用率高。定子电流在流经定子铁心1的轴向槽2时,产生径向定子磁场;在流经定子铁心1的左、右端面的径向槽3时,产生左、右端面的轴向定子磁场;在流经定子铁心1的左、右端面的环形槽4时,产生左、右端面的横向定子磁场,因此流经定子绕组的电流可被充分的利用,产生尽可能多的气隙主磁通。并且定子铁心1中的定子隔磁环5、定子隔磁板6,中间转子铁心16两端的中间转子隔磁环17,左端转子和右端转子上的端部转子隔磁环14、端部转子隔磁板15的应用,可有效减少径向磁场、轴向磁场、横向磁场之间的相互影响,进一步增加漏磁路的磁阻,减少漏磁通的数量,提高磁通的利用率。(2) Make full use of the magnetic field generated by the stator current, with less leakage flux and high utilization rate of magnetic flux. When the stator current flows through the
(3)功率密度高。具有本发明结构的电机,在运行过程中,其总电磁转矩由五个部分构成:径向定子磁场与中间转子主磁极18形成的磁场相互作用产生的电磁转矩T1;定子铁心1左端面的轴向定子磁场与左端转子外圈主磁极12形成的磁场相互作用产生的电磁转矩T2;定子铁心1右端面的轴向定子磁场与右端转子上的外圈主磁极12形成的磁场相互作用产生的电磁转矩T3;定子铁心1左端面的横向定子磁场与左端转子上的外圈主磁极12和内圈主磁极13形成的磁场相互作用产生的电磁转矩T4;定子铁心1右端面的横向定子磁场与右端转子上的外圈主磁极12和内圈主磁极13形成的磁场相互作用产生的电磁转矩T5。因此与现有的其他电机相比,具有本发明结构的电机可以产生更大的电磁转矩,拥有更高的功率密度。(3) High power density. With the motor of the structure of the present invention, during operation, its total electromagnetic torque is composed of five parts: the electromagnetic torque T 1 produced by the interaction of the radial stator magnetic field and the magnetic field formed by the main
(4)适用低速电机的设计、开发。具有本发明结构的电机,不仅输出的电磁转矩大,而且由于充分利用了定子绕组的全部长度进行能量转换,因此在输出转速相同的前提下,具有本发明结构的电机的质量更轻、体积更小,进而更好地满足低速拖动场合的需求。(4) Suitable for the design and development of low-speed motors. The motor with the structure of the present invention not only has a large output electromagnetic torque, but also makes full use of the entire length of the stator winding for energy conversion. Therefore, under the premise of the same output speed, the motor with the structure of the present invention is lighter in weight and smaller in volume. Smaller, and thus better meet the needs of low-speed drag occasions.
(5)消除齿槽力矩的方法简单、易行。具有本发明结构的电机通过调节中间转子主磁极18的主磁极轴线在左(或右)端转子上的投影与对应的外圈主磁极12的几何中心线之间的夹角α,可减弱、消除齿槽效应引起的齿槽力矩对电机运行带来的不利影响,而不必采取现有的定子斜槽或转子斜极等复杂的措施。特别是当中间转子与左、右端转子之间采用的是可拆装的连接方式(例如螺钉固定)时,可以根据实际情况进行灵活调节α角的大小,进而满足需求。(5) The method of eliminating the cogging moment is simple and easy. The motor with the structure of the present invention can weaken, Eliminate the adverse effects of the cogging moment caused by the cogging effect on the operation of the motor, without taking complicated measures such as the existing stator chute or rotor slant pole. Especially when the middle rotor and the left and right end rotors are connected in a detachable way (for example, screwed), the size of the α angle can be flexibly adjusted according to the actual situation to meet the needs.
(6)可提高电机运行和使用过程中的可靠性。具有本发明结构的电机,其定子绕组7全部放置并固定在定子铁心的轴向槽2、径向槽3和环形槽4中,因此,在电机的拆装和运行的过程中,定子绕组可以获得有效的保护,进而减少定子绕组短路、断路等故障的发生。(6) The reliability during the operation and use of the motor can be improved. In the motor with the structure of the present invention, the
附图说明 Description of drawings
图1不包含有定子绕组7的定子结构图;图1(a)径向视图,图1(b)轴向视图,图1(c)A-A剖面图,图1(d)B-B剖面图。Figure 1 does not include a stator structure diagram of the stator winding 7; Figure 1 (a) radial view, Figure 1 (b) axial view, Figure 1 (c) A-A sectional view, Figure 1 (d) B-B sectional view.
图2包含有定子绕组7的定子轴向视图。FIG. 2 includes an axial view of the stator including the stator winding 7 .
图3(a)-图3(c)左端转子和右端转子结构图;图3(a)轴向视图,图3(b)C-C剖面图,图3(c)D-D剖面图。Fig. 3(a)-Fig. 3(c) Structural diagram of the left end rotor and right end rotor; Fig. 3(a) axial view, Fig. 3(b) C-C sectional view, Fig. 3(c) D-D sectional view.
图4中间转子轴向视图。Figure 4 Axial view of the intermediate rotor.
图5具有本发明结构的电机的整体结构示意图。Fig. 5 is a schematic diagram of the overall structure of the motor with the structure of the present invention.
图6定子上的径向定子磁场、轴向定子磁场、横向定子磁场的相互位置示意图,S1、N1表示径向定子磁场的南、北磁极;S2、N2表示轴向定子磁场的南、北磁极;S3、N3表示横向定子磁场的南、北磁极;箭头表明磁力线方向。Figure 6. Schematic diagram of the mutual positions of the radial stator magnetic field, axial stator magnetic field, and transverse stator magnetic field on the stator. S1 and N1 represent the south and north magnetic poles of the radial stator magnetic field; S2 and N2 represent the south and north magnetic poles of the axial stator magnetic field ; S3, N3 represent the south and north magnetic poles of the transverse stator magnetic field; the arrows indicate the direction of the magnetic force lines.
图7左端转子和右端转子上的外圈主磁极12和内圈主磁极13的相互位置示意图,S4、N4表示外圈主磁极12的南、北磁极,S5、N5表示内圈主磁极13的南、北磁极。Figure 7 is a schematic diagram of the mutual positions of the outer ring main
具体实施方式 Detailed ways
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
实施方式一
具有本发明结构的高功率密度电机由定子、中间转子、左端转子、右端转子、左端轴承、右端轴承、空心轴等几个主要部分组成,具体包括:定子铁心1;定子铁心1上的轴向槽2、径向槽3、环形槽4;定子铁心1内部的定子隔磁环5、定子隔磁板6;定子绕组7;用于连接定子绕组7与外部电源的电缆线8;开有过线孔10的空心轴9;左端转子和右端转子的转子铁心11;左端转子和右端转子的转子铁心11上粘贴的外圈主磁极12和内圈主磁极13;左端转子和右端转子的转子铁心11内部的端部转子隔磁环14和端部转子隔磁板15;中间转子铁心16;中间转子铁心16两端的中间转子隔磁环17;粘贴在中间转子铁心16内表面的中间转子主磁极18;左端轴承19;右端轴承20。The high power density motor with the structure of the present invention is composed of several main parts such as a stator, an intermediate rotor, a left end rotor, a right end rotor, a left end bearing, a right end bearing, and a hollow shaft, specifically including: a
参照现有永磁电机设计方法,选取定子铁心1上的轴向槽2和中间转子主磁极18的数目,以其为依据进而可以确定出径向槽3、左端和右端转子外圈主磁极12、内圈主磁极13等参数,具体结构尺寸,可通过电磁计算获得。With reference to the existing permanent magnet motor design method, the number of the
定子铁心1采用铁磁材料制成。The
定子铁心1上的轴向槽2、径向槽3、环形槽4可以采用开口槽、半开口槽等槽型。The
定子隔磁环5和定子隔磁板6采用非导磁的金属材料整体制成,与定子铁心1之间采用紧配合等固定方式连接在一起。The stator
定子绕组7,采用漆包线绕制,分散放置在定子铁心1上的轴向槽2、径向槽3和环形槽4里,根据电机的设计可具体采用集中绕组、分布绕组、整距绕组、短距绕组等形式;定子绕组7内部各相绕组之间以及定子绕组7和槽壁之间采用放置绝缘纸等方法,来实现可靠地电气绝缘;为了固定定子绕组7,应在轴向槽2、径向槽3和环形槽4的槽口放置槽楔。The stator winding 7 is wound with enameled wire, and is dispersedly placed in the
电缆线8采用多芯电缆线,电缆线8的一端与定子绕组7的绕组接头连接在一起,另一端经过空心轴9的过线孔10与外部电源接在一起。The
左端转子和右端转子的转子铁心11采用铁磁材料制成。The
左端转子和右端转子上的外圈主磁极12和内圈主磁极13均采用铁氧体或钕铁硼等永磁材料轴向充磁制成,并采用粘贴等方式固定在转子铁心11的内表面上。The main
左端转子和右端转子上的端部转子隔磁环14和端部转子隔磁板15均采用非导磁的金属材料整体制成,与转子铁心11之间采用紧配合等固定方式连接在一起。The end rotor
中间转子铁心16采用铁磁材料制成。The
两个中间转子隔磁环17均采用非导磁金属材料制成,采用紧配合或焊接等方式固定在中间转子铁心16的两端。The two intermediate rotor magnetic isolation rings 17 are made of non-magnetic metal material, and are fixed on both ends of the
中间转子主磁极18采用铁氧体或钕铁硼等永磁材料径向充磁制成,并采用粘贴等方式固定在中间转子铁心16的内表面上。The
中空轴9采用钢材制成,内部开有过线孔10,中空轴9通过采用紧配合或键连接等方式,与定子隔磁环5固定连接。The
左端轴承19和右端轴承20采用滚珠轴承,也可根据需要采用其他种类的轴承,左端轴承19与空心轴9和左端转子的端部转子隔磁环14的连接,以及右端轴承20与空心轴9和右端转子的端部转子隔磁环14的连接,都采用紧配合的方式。The left end bearing 19 and the right end bearing 20 adopt ball bearings, and other types of bearings can also be used according to the needs. The connection with the end rotor
根据负载对齿槽力矩的要求,利用电磁场计算,选取合适的α角。According to the requirement of the load on the cogging moment, use the calculation of the electromagnetic field to select the appropriate α angle.
根据α角的大小,调整左端转子和右端转子与中间转子之间位置关系。According to the size of the α angle, the positional relationship between the left end rotor, the right end rotor and the middle rotor is adjusted.
左端转子和中间转子之间,以及右端转子与中间转子之间,利用螺钉等连接方式实现固定连接,例如,在中间转子两端的中间转子隔磁环17的外端面均匀开设螺孔,并在左端转子和右端转子的转子铁心11的对应位置开设过孔,再利用螺钉实现左端转子和右端转子与中间转子间的固定。Between the left-end rotor and the middle rotor, and between the right-end rotor and the middle rotor, fixed connections are realized by means of screws or the like. Through holes are opened at the corresponding positions of the
电机运行时,定子绕组7通过电缆线8从外部获得多相交流电压,进而形成定子绕组7里的多相交流电流;电流流经位于定子轴向槽2里的绕组时,在定子铁心1的圆柱形表面形成沿周向N、S极交替分布的径向定子磁场,径向定子磁场的磁极数目与中间转子上的中间转子主磁极18的数目相同,该径向定子磁场与中间转子上的中间转子主磁极18形成的磁场相互作用产生电磁转矩T1;电流流经位于定子铁心1的左、右两个端面的径向槽3里的绕组时,分别在定子铁心1的左、右两个圆形端面上,且位于各自端面的环形槽4的外围区域内,形成沿周向N、S极交替分布的轴向定子磁场,轴向定子磁场的磁极数目与左(或右)端转子上的外圈主磁极12的数目相同,定子铁心1左端面的轴向定子磁场与左端转子上的外圈主磁极12形成的磁场相互作用产生电磁转矩T2,定子铁心1右端面的轴向定子磁场与右端转子上的外圈主磁极12形成的磁场相互作用产生电磁转矩T3;电流流经位于定子铁心1的左、右两个端面的环形槽4里的绕组时,在环形槽4的内、外两侧的定子铁心区域内形成一个横向定子磁场(该磁场具有横向磁场电机内部磁场的特征),该横向定子磁场位于环形槽4外侧的磁场分范围布与本端面内的轴向磁场的分布范围相互重叠,且同极性磁极相互加强,该横向定子磁场位于环形槽4内侧的磁场极性与径向相对的外侧磁场极性相反,定子铁心1左端面的横向定子磁场与左端转子上的外圈主磁极12和内圈主磁极13共同形成的磁场相互作用产生电磁转矩T4,定子铁心1右端面的横向定子磁场与右端转子上的外圈主磁极1和内圈主磁极13共同形成的磁场相互作用产生电磁转矩T5;作用在中间转子上的电磁转矩T1、作用在左端转子上的电磁转矩T2和T4、作用在右端转子上的电磁转矩T3和T5,方向相同,共同拖动转子转动,随着定子绕组7内的电流的变化,定子绕组7产生的径向定子磁场、轴向定子磁场、横向定子磁场的空间位置有序变化,进而拖动转子持续转动,满足电机负载的需求。When the motor is running, the stator winding 7 obtains multi-phase AC voltage from the outside through the
实施方式二Implementation mode two
当电机的控制器需要检测电机转子的位置时,可以在定子铁心1的圆柱形表面、两侧端面或者轴向槽2和径向槽3里埋设霍尔传感器,具体的放置方法与现有永磁电机的放置方法相同,霍尔传感器的输入、输出线通过电缆线8与外部控制器连接。When the controller of the motor needs to detect the position of the motor rotor, Hall sensors can be embedded in the cylindrical surface of the
其他与以上实施方式相同。Others are the same as the above embodiment.
实施方式三Implementation Mode Three
为了进一步消除齿槽力矩对电机性能的影响,在调节α角的同时,可将左端转子和右端转子上径向相对的外圈主磁极12和内圈主磁极13的几何中心线错开一定角度,该角度的大小不易超过轴向槽2所对应的槽距角,具体值需根据实际要求,通过电磁计算获得。In order to further eliminate the influence of cogging torque on the performance of the motor, while adjusting the α angle, the geometric centerlines of the radially opposite outer ring main
其他与以上实施方式相同。Others are the same as the above embodiment.
实施方式四Implementation Mode Four
中间转子主磁极18、左端转子和右端转子上的外圈主磁极12、内圈主磁极13,与其各自铁心之间采用插入式结构形式(与现有永磁电机的插入式永磁磁极结构形式相同)。The main
其他与以上实施方式相同。Others are the same as the above embodiment.
实施方式五Implementation Mode Five
定子铁心1采用硅钢片叠制而成,为了便于加工,可将定子铁心1的左、右两个端部单独加工好后,再与中间部分采用焊接或压制等方法连接一起。The
其他与以上实施方式相同。Others are the same as the above embodiment.
实施方式六Embodiment Six
中间转子主磁极18采用平行充磁方式充磁。The main
其他与以上实施方式相同。Others are the same as the above embodiment.
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DE4300440A1 (en) * | 1992-07-22 | 1994-01-27 | Weh Herbert | Multiple track transversal flux machine with ring coils - has stator and rotor formed from several track-wise identical units to allow high rotor speed and/or large diameter |
US5952756A (en) * | 1997-09-15 | 1999-09-14 | Lockheed Martin Energy Research Corporation | Permanent magnet energy conversion machine with magnet mounting arrangement |
CN2850121Y (en) * | 2005-12-06 | 2006-12-20 | 浙江大学 | Compound permanent magnet electric machine |
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