CN101973455B - Adjustable preloaded sweeper - Google Patents

Adjustable preloaded sweeper Download PDF

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Publication number
CN101973455B
CN101973455B CN2010105340285A CN201010534028A CN101973455B CN 101973455 B CN101973455 B CN 101973455B CN 2010105340285 A CN2010105340285 A CN 2010105340285A CN 201010534028 A CN201010534028 A CN 201010534028A CN 101973455 B CN101973455 B CN 101973455B
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CN
China
Prior art keywords
left end
hand member
spring
inner gear
member axle
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Expired - Fee Related
Application number
CN2010105340285A
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Chinese (zh)
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CN101973455A (en
Inventor
魏传哲
李明航
闵涛
王宜海
张荣杰
范明栋
宋波
赵振华
郭伟
马运伦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GAOZHUANG COAL MINE OF ZAOZHUANG MINING (GROUP) CO Ltd
Original Assignee
GAOZHUANG COAL MINE OF ZAOZHUANG MINING (GROUP) CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GAOZHUANG COAL MINE OF ZAOZHUANG MINING (GROUP) CO Ltd filed Critical GAOZHUANG COAL MINE OF ZAOZHUANG MINING (GROUP) CO Ltd
Priority to CN2010105340285A priority Critical patent/CN101973455B/en
Publication of CN101973455A publication Critical patent/CN101973455A/en
Application granted granted Critical
Publication of CN101973455B publication Critical patent/CN101973455B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses an adjustable preloaded sweeper with simple structure, convenient maintenance and repair and good cleaning effect, comprising a fixed channel steel, a rubber belt and a belt platen, wherein the rubber belt is fixedly installed between the fixed channel steel and the belt platen by a fixed bolt, the left end of the fixed channel steel is connected with a left end axle, a fixed tensioning sheath is fixedly sheathed out of the left end axle, and a pressure bearing is arranged in the fixed tensioning sheath; the left end axle passes through the pressure bearing, the left part of the left end axle is penetrated with a spring which is positioned on the left side of the pressure bearing, and the left end of the left end axle is fixedly provided with a spring platen, and the spring is arranged between the spring platen and the pressure bearing; the right end of the fixed channel steel is fixedly connected with a right end axle, the central axis of the right end axle and the central axis of the left end axle are coincident, the right end axle is penetrated with an inner gear sleeve, and the inner gear sleeve and the right end axle are in sliding and relative rotating connection; and the inner wall of the right end of the inner gear sleeve is provided with an inner tooth, the right end axle is fixedly sheathed with a gear arranged on the right side of the inner gear sleeve, and the right end of the right end axle is hinged with a handle.

Description

Adjustable pretension swabbing pig
Technical field
The present invention relates to a kind of belt transporter swabbing pig, relate in particular to a kind of adjustable pretension swabbing pig.
Background technology
Pit mining is the industrial foundation in the whole country and even the world, and its Product transport is one of most important operation, and its cost is directly connected to industrial all departments and one of parts that swabbing pig must be equipped when being the conveyor delivery loose unpacked material.But be difficult to unload during moist material clean in transportation, as not removing these salvage stores, belt is during through covert cylinder or carrying roller; With the extruding that receives these materials and an ancient egg-shaped, holed wind instrument is bad; So swabbing pig has very important effect to having played very big effect the service life that prolongs belt in belt transportation, but still has a lot of drawbacks; With the weight hammer type swabbing pig is example, mainly contains the following aspects:
One, steadiness is bad in the course of the work for swabbing pig, trembles too greatly, will influence the cleaning effect like this; Sometimes because the adjustment of cleaning leather is uncomfortable; The phenomenon that turns can occur, also occur causing the phenomenon of the disconnected weldering of swabbing pig in addition, must stop to produce and weld because of vibration equipment through regular meeting; Certainly will influence production, reduce work efficiency.
Two, weight hammer type swabbing pig volume is big, and institute takes up space big, gives the maintenance band a lot of troubles, and profile is not attractive in appearance yet.
Three, the cleaning effect is also undesirable.
Summary of the invention
The purpose of this invention is to provide the adjustable pretension swabbing pig that a kind of simple in structure, maintenance and repair is convenient, cleaning is effective.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is:
A kind of adjustable pretension swabbing pig comprises fixedly channel-section steel, balata belt and belt pressing plate, and balata belt is fixedly installed to fixedly between the channel-section steel and belt pressing plate through bolt of rear end plate; It is characterized in that: fixedly the channel-section steel left end is fixedly connected with left end shaft; The left end shaft external fixation is set with fixedly tensioner cover, fixedly is provided with pressure bearing in the tensioner cover, and left end shaft is passed in pressure bearing; The left end shaft left part is installed with spring; Spring is positioned at the pressure bearing left side, and the left end shaft left end is installed with spring bearer plate, and spring is between spring bearer plate and pressure bearing; Fixedly the channel-section steel right-hand member is fixedly connected with the right-hand member axle, and the axis of right-hand member axle and the axis of left end shaft coincide, and are installed with inner gear housing on the right-hand member axle; Inner gear housing is slip with the right-hand member axle and rotarys connection relatively; Inner gear housing right-hand member inwall has internal tooth, and fixed cover is equipped with gear on the right-hand member axle, and gear is positioned at the inner gear housing right side; Gear is corresponding with internal tooth, and right-hand member axle right-hand member is hinged with handle.
According to described adjustable pretension swabbing pig; It is characterized in that: said inner gear housing outside is rotatably installed with rotatable lasso relatively; The rotation centerline of rotatable lasso and the axis of right-hand member axle coincide, and are fixedly connected with connecting rod on the rotatable lasso, and connecting rod and said handle are hinged.
According to described adjustable pretension swabbing pig, it is characterized in that: be fixedly connected with nut on the said rotatable lasso, said connecting rod and nut are for being threaded.
According to described adjustable pretension swabbing pig, it is characterized in that: said spring bearer plate is fixedly mounted on the left end shaft left end through bolt of rear end plate, is installed with spring washer on the spring bearer plate, and spring washer is between the nut of spring bearer plate and bolt of rear end plate.
According to described adjustable pretension swabbing pig, it is characterized in that: said gear is fixedly set on the right-hand member axle through flat key.
According to described adjustable pretension swabbing pig, it is characterized in that: have oil hole on the said inner gear housing, oil hole one end leads to the right-hand member axle.
According to described adjustable pretension swabbing pig, it is characterized in that: the airtight lubricating cup that is equipped with in said oil hole place.
The present invention is simple with other swabbing pig structure compared, maintenance maintenance convenient, cleaning is effective; When the equipment in running condition finds that swabbing pig spreads coal; Can not stop equipment, not influence under the situation of production; Can adjust swabbing pig through rotating a certain angle, make it reach reasonable cleaning effect.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A generalized section of Fig. 1;
Fig. 3 is the structural representation of left end shaft among Fig. 1;
Fig. 4 is the structural representation of right-hand member axle among Fig. 1;
Fig. 5 is the right elevation of Fig. 4;
Fig. 6 is the structural representation of Fig. 1 middle gear;
Fig. 7 is the right elevation of Fig. 6;
Fig. 8 is the structural representation of connecting rod among Fig. 1;
Fig. 9 is the right elevation of Fig. 8;
Figure 10 is the birds-eye view of Fig. 8;
Figure 11 is the structural representation of inner gear housing among Fig. 1;
Figure 12 is the right elevation of Figure 11;
Figure 13 is the structural representation of balata belt among Fig. 1;
Figure 14 is the left view of Figure 13;
Figure 15 is the fixing structural representation of channel-section steel among Fig. 1;
Figure 16 is the left view of Figure 15;
Figure 17 is the back view of Figure 15;
Figure 18 is the structural representation of handle among Fig. 1;
Figure 19 is the birds-eye view of Figure 18;
Figure 20 is the fixing structural representation of tensioner cover among Fig. 1;
Figure 21 is the left view of Figure 20;
Figure 22 is the structural representation of rotatable lasso among Fig. 1;
Figure 23 is the left view of Figure 22.
In the accompanying drawing:
1, bolt of rear end plate; 2, spring washer; 3, spring bearer plate; 4, spring; 5, fixing tensioner cover; 6, pressure bearing; 7, left end shaft; 8, fixing channel-section steel; 9, balata belt; 10, belt pressing plate; 11, bolt of rear end plate; 12, right-hand member axle; 13, inner gear housing; 14, oil hole; 15, rotatable lasso; 16, nut; 17, connecting rod; 18, gear; 19, flat key; 20, handle; 21, internal tooth.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is further described:
A kind of adjustable pretension swabbing pig to shown in Figure 17, comprises fixedly channel-section steel 8, balata belt 9 and belt pressing plate 10 like Fig. 1, Fig. 2, Figure 13; Balata belt 9 is fixedly installed to fixedly between the channel-section steel 8 and belt pressing plate 10 through bolt of rear end plate 11, and fixedly channel-section steel 8 left ends are fixedly connected with left end shaft 7 (referring to Fig. 3), and left end shaft 7 external fixation are set with fixedly tensioner cover 5 (referring to Figure 20, Figure 21); Fixedly be provided with pressure bearing 6 in the tensioner cover 5; Left end shaft 7 is passed in pressure bearing 6, and left end shaft 7 left parts are installed with spring 4, and spring 4 is positioned at pressure bearing 6 left sides; Left end shaft 7 left ends are installed with spring bearer plate 3, and spring 4 is between spring bearer plate 3 and pressure bearing 6; Fixedly channel-section steel 8 right-hand members are fixedly connected with right-hand member axle 12 (referring to Fig. 4, Fig. 5); The axis of the axis of right-hand member axle 12 and left end shaft 7 coincides; Be installed with inner gear housing 13 (referring to Figure 11, Figure 12) on the right-hand member axle 12, inner gear housing 13 is slip with right-hand member axle 12 and rotarys connection relatively that inner gear housing 13 right-hand member inwalls have internal tooth 21; Fixed cover is equipped with gear 18 (referring to Fig. 6, Fig. 7) on the right-hand member axle 12; Gear 18 is positioned at inner gear housing 13 right sides, and gear 18 is corresponding with internal tooth 21, and right-hand member axle 12 right-hand members are hinged with handle 20 (referring to Figure 18, Figure 19).In the present embodiment; Inner gear housing 13 outsides are rotatably installed with rotatable lasso 15 (referring to Figure 22, Figure 23) relatively; The rotation centerline of rotatable lasso 15 and the axis of right-hand member axle 12 coincide; Be fixedly connected with connecting rod 17 (referring to Fig. 8, Fig. 9, Figure 10) on the rotatable lasso 15, connecting rod 17 is hinged with said handle 20; Be fixedly connected with nut 16 on the rotatable lasso 15, said connecting rod 17 and nut 16 are for being threaded; Spring bearer plate 3 is fixedly mounted on left end shaft 7 left ends through bolt of rear end plate 1, is installed with spring washer 2 on the spring bearer plate 3, and spring washer 2 is between the nut of spring bearer plate 3 and bolt of rear end plate 1; Gear 18 is fixedly set on the right-hand member axle 12 through flat key 19; Have oil hole 14 on the inner gear housing 13, oil hole 14 1 ends lead to right-hand member axle 12; The airtight lubricating cup that is equipped with in oil hole 14 places.
Embodiment recited above describes preferred implementation of the present invention; Be not that design of the present invention and scope are limited; Under the prerequisite that does not break away from design concept of the present invention, common engineering staff make technical scheme of the present invention in this area various modification and improvement all should fall into protection scope of the present invention; The technology contents that the present invention asks for protection all is documented in claims.
The present invention is a pretension adjustable belt swabbing pig, finds idol when the belt in running condition exactly and spreads coal (when swabbing pig and the closely connected degree of belt are improper, will cause and spread coal), and under the situation that does not stop the belt running, artificially rotary cleaning device certain angle gets final product.
Processed internal tooth (number of internal tooth can be 28) in the large internal gear cover of the present invention; The gear (gear and right axle head are fixedly linked through flat key and jackscrew) that is complementary with internal tooth has been installed on the right-hand member axle, has been convenient to rotation and fixing, in the fixedly tensioner cover of left end shaft place side, pressure bearing and spring have been installed in order to make swabbing pig; Processed the silk hole of M12 * 25 in the middle of the left end shaft left end; The spring bearer plate that utilization is slightly less than fixing tensioner cover internal diameter is contained in left end shaft, pressure bearing and spring assembly fixedly in the tensioner cover, when needs are adjusted angle of inclination of the present invention, utilizes the mechanics lever principle; Turn right through handle and to apply a power; Gear and internal tooth are thrown off, and rotary handle just gets into another between cog of internal tooth after gear rotates to an angle then; Balata belt has applied a predetermincd tension because of stress deformation on travelling belt like this, and gear and interior between cog have been realized reliable fixation because of the effect of spring force.Because balata belt is to lean on the torque belt that is pressed in driving drum tightly of spring rotation generation; So it is all relatively good to paste close situation and stability; Also has certain damping performance; Even if therefore in driving drum high speed revolution process, do not have too big vibrations yet, can as the weight hammer type swabbing pig, not occur the phenomenon that balata belt turns in the course of the work.
The cleaning medium that contacts with belt (being balata belt) can use the thick waste and old strong belt of 20mm to make, and it is moderate to make width, and (distance of fixed orifice is complementary on the spacing of through hole and the channel-section steel in the rectangular through holes of carving out 18 * 80mm on the balata belt; Referring to Figure 13 and Figure 15), on channel-section steel, get out fixed orifice, the fixed orifice place nut of burn-oning; Make nut be positioned at the groove of channel-section steel, pressing plate is pressed on the channel-section steel, make balata belt between pressing plate and channel-section steel through bolt; When needs adjustment balata belt, unclamp bolt; Balata belt moved forward adjust to correct position, tightly go up bolt and get final product, the suggestion balata belt exposes unsuitable long; Generally expose 70-100mm, it is best to clean effect like this.
This swabbing pig steadiness is good, and adjusting range is big, can adjust 360 ° (cw, conter clockwise all can be adjusted) of rotation; When balata belt weares and teares too much the time spent more on one side, use another side again for rotatable 180 °, the present invention takes up space little; Appearance looks elegant, (driver just can operate) easy and simple to handle.
The 6.3# channel-section steel is selected in making of the present invention for use, and left end shaft, right-hand member axle are welded in the groove at channel-section steel two ends, and the weld suggestion of left end shaft, right-hand member axle adds to be close in the channel-section steel groove man-hour, is convenient to grasp the concentricity of left end shaft and right-hand member axle when installing like this; Selecting for use of each parts material can be decided according to condition, and overall dimension can be confirmed according to the width of belt frame.
For the ease of the present invention is installed, overlap and the outside of inner gear housing respectively processes an adapter plate in fixing tensioner, be of a size of 240 * 126 * 8mm, adapter plate is welded on the belt frame.
The lubricating cup of installing M 8 in the large internal gear cover is so that oiling is slided.
The present invention only needs regular inspection usually without any need for other accessory equipments, and the repairing of parts or replacing all can be undertaken by definite plan; Be unlikely to unplanned parking; This swabbing pig part is less, simple in structure, and it is convenient to change; The storage capacity of spare part is little, just accomplishes very soon with minimum docking facility and time at existing thing.This swabbing pig convenient processing and manufacture simultaneously just can processing and manufacturing with materials such as some waste and old copper, rubber, thereby cost is low, and has made full use of resource.
This swabbing pig safety of operation is reliable; Has many-sided comformability; Productive capacity is in fact unrestricted, and the time that takies the maintainer is few, the maintenance of part and change can very fast completion; Therefore only need the minority operating personal to come the checkout facility equipment work situation that requirement is noted with the record repair and maintenance garage, have than higher safety.

Claims (6)

1. adjustable pretension swabbing pig; Comprise fixedly channel-section steel (8), balata belt (9) and belt pressing plate (10); Balata belt (9) is fixedly installed to fixedly between the channel-section steel (8) and belt pressing plate (10) through bolt of rear end plate (11), and it is characterized in that: fixedly channel-section steel (8) left end is fixedly connected with left end shaft (7), and left end shaft (7) external fixation is set with fixedly tensioner cover (5); Fixedly be provided with pressure bearing (6) in the tensioner cover (5); Left end shaft (7) is passed in pressure bearing (6), and left end shaft (7) left part is installed with spring (4), and spring (4) is positioned at pressure bearing (6) left side; Left end shaft (7) left end is installed with spring bearer plate (3), and spring (4) is positioned between spring bearer plate (3) and the pressure bearing (6); Fixedly channel-section steel (8) right-hand member is fixedly connected with right-hand member axle (12); The axis of the axis of right-hand member axle (12) and left end shaft (7) coincides; Be installed with inner gear housing (13) on the right-hand member axle (12), inner gear housing (13) is slip with right-hand member axle (12) and rotarys connection relatively that inner gear housing (13) right-hand member inwall has internal tooth (21); Right-hand member axle (12) is gone up fixed cover gear (18) is housed; Gear (18) is positioned at inner gear housing (13) right side, and gear (18) is corresponding with internal tooth (21), and right-hand member axle (12) right-hand member is hinged with handle (20); Said inner gear housing (13) outside is rotatably installed with rotatable lasso (15) relatively; The rotation centerline of rotatable lasso (15) and the axis of right-hand member axle (12) coincide; Be fixedly connected with connecting rod (17) on the rotatable lasso (15), connecting rod (17) is hinged with said handle (20).
2. adjustable pretension swabbing pig according to claim 1 is characterized in that: be fixedly connected with nut (16) on the said rotatable lasso (15), said connecting rod (17) and nut (16) are for being threaded.
3. adjustable pretension swabbing pig according to claim 2; It is characterized in that: said spring bearer plate (3) is fixedly mounted on left end shaft (7) left end through bolt of rear end plate (1); Be installed with spring washer (2) on the spring bearer plate (3), spring washer (2) is positioned between the nut of spring bearer plate (3) and bolt of rear end plate (1).
4. adjustable pretension swabbing pig according to claim 2 is characterized in that: said gear (18) is fixedly set on the right-hand member axle (12) through flat key (19).
5. adjustable pretension swabbing pig according to claim 4 is characterized in that: have oil hole (14) on the said inner gear housing (13), oil hole (14) one ends lead to right-hand member axle (12).
6. adjustable pretension swabbing pig according to claim 5 is characterized in that: said oil hole (14) is located the airtight lubricating cup that is equipped with.
CN2010105340285A 2010-10-28 2010-10-28 Adjustable preloaded sweeper Expired - Fee Related CN101973455B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105340285A CN101973455B (en) 2010-10-28 2010-10-28 Adjustable preloaded sweeper

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Application Number Priority Date Filing Date Title
CN2010105340285A CN101973455B (en) 2010-10-28 2010-10-28 Adjustable preloaded sweeper

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CN101973455A CN101973455A (en) 2011-02-16
CN101973455B true CN101973455B (en) 2012-05-23

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2538740Y (en) * 2002-04-19 2003-03-05 张建 Automatic regulating cleaner for belt conveyer
CN2747199Y (en) * 2004-11-30 2005-12-21 宝山钢铁股份有限公司 Water curtain type adjustable blade belt cleaning apparatus
CN101088890A (en) * 2007-06-28 2007-12-19 张年定 Angle adjustable sweeper
CN201217576Y (en) * 2008-05-23 2009-04-08 宝山钢铁股份有限公司 Toothed wheel self-locking cleaner regulating device
CN201362503Y (en) * 2009-01-23 2009-12-16 天津成科传动机电技术股份有限公司 Tensioner with torsional spring and ratchet wheel for belt conveyer sweeper
CN101723174A (en) * 2008-10-20 2010-06-09 上海高罗输送装备有限公司 Conveyer-belt sweeper
CN201873302U (en) * 2010-10-28 2011-06-22 枣庄矿业(集团)有限责任公司高庄煤矿 Adjustable pre-tightening sweeper

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0679933B2 (en) * 1986-04-02 1994-10-12 一則 西島 Conveyor belt cleaning device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2538740Y (en) * 2002-04-19 2003-03-05 张建 Automatic regulating cleaner for belt conveyer
CN2747199Y (en) * 2004-11-30 2005-12-21 宝山钢铁股份有限公司 Water curtain type adjustable blade belt cleaning apparatus
CN101088890A (en) * 2007-06-28 2007-12-19 张年定 Angle adjustable sweeper
CN201217576Y (en) * 2008-05-23 2009-04-08 宝山钢铁股份有限公司 Toothed wheel self-locking cleaner regulating device
CN101723174A (en) * 2008-10-20 2010-06-09 上海高罗输送装备有限公司 Conveyer-belt sweeper
CN201362503Y (en) * 2009-01-23 2009-12-16 天津成科传动机电技术股份有限公司 Tensioner with torsional spring and ratchet wheel for belt conveyer sweeper
CN201873302U (en) * 2010-10-28 2011-06-22 枣庄矿业(集团)有限责任公司高庄煤矿 Adjustable pre-tightening sweeper

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Granted publication date: 20120523

Termination date: 20121028