CN101967722B - Health-care knitted underwear and manufacturing method thereof - Google Patents
Health-care knitted underwear and manufacturing method thereof Download PDFInfo
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- CN101967722B CN101967722B CN201010266173.XA CN201010266173A CN101967722B CN 101967722 B CN101967722 B CN 101967722B CN 201010266173 A CN201010266173 A CN 201010266173A CN 101967722 B CN101967722 B CN 101967722B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000012943 hotmelt Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 238000009413 insulation Methods 0.000 claims description 60
- 239000000975 dye Substances 0.000 claims description 50
- 239000003795 chemical substances by application Substances 0.000 claims description 49
- 238000005406 washing Methods 0.000 claims description 41
- 238000004043 dyeing Methods 0.000 claims description 35
- 239000000835 fiber Substances 0.000 claims description 32
- 239000004952 Polyamide Substances 0.000 claims description 30
- 229920002647 polyamide Polymers 0.000 claims description 30
- 230000007935 neutral effect Effects 0.000 claims description 22
- 238000009954 braiding Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 16
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 14
- 239000001301 oxygen Substances 0.000 claims description 14
- 229910052760 oxygen Inorganic materials 0.000 claims description 14
- 239000000344 soap Substances 0.000 claims description 13
- 239000003223 protective agent Substances 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 10
- 229920004933 Terylene® Polymers 0.000 claims description 10
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 10
- 238000002203 pretreatment Methods 0.000 claims description 10
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 8
- 239000010446 mirabilite Substances 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 8
- 235000017550 sodium carbonate Nutrition 0.000 claims description 8
- 239000000980 acid dye Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000985 reactive dye Substances 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
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- 238000012986 modification Methods 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 238000010186 staining Methods 0.000 claims 3
- 230000008569 process Effects 0.000 abstract description 11
- 210000001015 abdomen Anatomy 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009940 knitting Methods 0.000 abstract description 3
- 238000010025 steaming Methods 0.000 abstract 2
- 210000000481 breast Anatomy 0.000 abstract 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 26
- 238000009991 scouring Methods 0.000 description 17
- 239000013527 degreasing agent Substances 0.000 description 16
- 229960000583 acetic acid Drugs 0.000 description 13
- 239000012362 glacial acetic acid Substances 0.000 description 13
- 238000005213 imbibition Methods 0.000 description 9
- 238000011017 operating method Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- NQRLWRODNCDUHY-UHFFFAOYSA-N 6-n,6-n,2-trimethylacridine-3,6-diamine Chemical compound C1=C(C)C(N)=CC2=NC3=CC(N(C)C)=CC=C3C=C21 NQRLWRODNCDUHY-UHFFFAOYSA-N 0.000 description 8
- 230000036541 health Effects 0.000 description 8
- VGKYEIFFSOPYEW-UHFFFAOYSA-N 2-methyl-4-[(4-phenyldiazenylphenyl)diazenyl]phenol Chemical compound Cc1cc(ccc1O)N=Nc1ccc(cc1)N=Nc1ccccc1 VGKYEIFFSOPYEW-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
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- 229920002334 Spandex Polymers 0.000 description 4
- 210000001217 buttock Anatomy 0.000 description 4
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- 239000000126 substance Substances 0.000 description 4
- GCPRNIZDNTXQIX-NBPLQZBRSA-N 1-chloro-2-(2-chloroethylsulfanyl)ethane;dichloro-[(e)-3-chloroprop-2-enyl]arsane Chemical compound ClCCSCCCl.Cl\C=C\C[As](Cl)Cl GCPRNIZDNTXQIX-NBPLQZBRSA-N 0.000 description 3
- 239000000986 disperse dye Substances 0.000 description 3
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- 238000002844 melting Methods 0.000 description 3
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- 230000001012 protector Effects 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
- 241000972773 Aulopiformes Species 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003579 anti-obesity Effects 0.000 description 1
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Abstract
The invention mainly discloses health-care seamless knitted underwear and a manufacturing method thereof. The underwear is provided with a functional part knitted by rib stitch. The manufacturing method comprises a knitting step and a steaming step, and specifically comprises the following steps of: adopting rib stitch on the functional part of the underwear; adding hot melt yarns while knitting the rib stitch; placing flatwise or hanging the knitted fabric naturally; and steaming the fabric to fully melt the hot melt yarns before dying and make the fabric bonded with other yarns interweaved with the hot melt yarns, so that a coil is fixed by bonding and a bonded part loses most original elasticity. The underwear prepared by the method has the functions of supporting the breast, girdling the waist, girdling the belly, protecting the shoulders, raising the hip and pressing the legs; and the process is stable and the effect is good.
Description
Technical field
The present invention relates to underwear and make the field, special and a kind of multi-functional seamless health knitted underwear, and preparation methods such as the raw material use of this underwear, braiding, decatize, dyeing are relevant.
Background technology
The characteristics of knitted underwear are the fabric good springiness, wear comfortable.Specific functions such as existing knitted underwear will set off at local location, tightens up, extruding generally have three kinds of methods: the one, add good spandex or the cladded yarn of resilience at this position; The 2nd, in this position braiding special organization, as 1x1 rib-loop, 2x1 rib-loop, 2x2 rib-loop, 3x1 rib-loop etc.; The 3rd, do not have flexible fabric in this position interpolation, and this inelastic fabric is sewn to this position.
Above-mentioned first and second two kinds of methods have certain set off, tighten up, squeeze function, but functional effect is not remarkable, after the time of wearing is long, comes loose easily.The third method sets off, squeeze function is relatively good, but has not had elasticity fully, and not only outward appearance is plain, and also uncomfortable when wearing.
So Given this, the inventor works out a kind of health care seamless knitted underwear, because this underwear does not have ripe manufacture method in the art as yet, the inventor has also done many tests to its integrated artistic, finally draw the complete preparation method of a cover, this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of health care seamless knitted underwear, have holder chest, with a tight waist, corset, shoulder protector, to propose stern, leg pressing etc. all multi-functional.
Another object of the present invention is to provide the manufacture method of this health care seamless knitted underwear, above-mentionedly have all multi-functional health care seamless knitted underwears and provide a cover to comprise the technology of raw material use, braiding, decatize, dyeing for producing.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of manufacture method of the seamless knitted underwear that keeps healthy comprises the following steps:
1, braiding
At first pass through graphic designs, at underwear design function position, as waist, belly, stern bottom, the big or small shank of trousers, the belly of clothes, chest bottom, waist, back, this functional part institutional framework adopts rib stitch; Then by the program composition of graphic designs and loom, when braiding function rib-loop, add the hot melt yarn, addition manner is: the preceding ten pin positions that are woven into rib stitch, be added into the hot melt yarn from 1,3,5,7 road yarn mouths four tunnel, after having woven rib stitch together, in the position of crossing about ten pins the hot melt yarn is cut off, allowed the abundant weave in of yarn of hot melt yarn and bodice.
Adding the hot melt yarn is first key of content of the present invention.The spandex core-spun yarn that the hot melt yarn can adopt Japanese Nisshinbo to produce just can melt under lower temperature, and general spandex fusion temperature is about 210 ℃, and the hot melt yarn comes minute to have three kinds by the temperature that begins to melt:
(1) low form, model and specification: Mobilon R-LL, its hot melting temperature: the wet process temperature is 95 ℃-110 ℃, and the dry-cure temperature is 130 ℃ ± 10 ℃.
(2) warm type in, model and specification: Mobilon R-L, its hot melting temperature: the wet process temperature is 110 ℃-130 ℃, and the dry-cure temperature is 160 ℃ ± 10 ℃.
(3) high temperature modification, model and specification: Mobilon R, its hot melting temperature: the wet process temperature is 130 ℃-140 ℃, and the dry-cure temperature is 170 ℃ ± 10 ℃.
2, decatize
The good fabric of braiding is divided naturally or carried out decatize after the suspension naturally, decatize technology is according to dissimilar hot melt yarns and difference:
(1) low form hot melt yarn: be warmed up to 85 ℃ with 1 ℃/min-2 ℃/min, be evacuated down to behind the 200bar insulation 5-10 minute, be warmed up to 95 ℃-110 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 200bar-300bar insulation after 5-10 minute steam discharge take the dish out of the pot.
(2) warm type hot melt yarn in: be warmed up to 100 ℃ with 1 ℃/min-2 ℃/min, be incubated 5-10 minute after being evacuated down to 200bar-300bar, be warmed up to 110 ℃-130 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 300bar-500bar insulation after 5-10 minute steam discharge take the dish out of the pot.
(3) high temperature modification hot melt yarn: be warmed up to 110 ℃ with 1 ℃/min-2 ℃/min, be incubated 5-10 minute after being evacuated down to 200bar-400bar, be warmed up to 130 ℃-140 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 400bar-600bar insulation after 5-10 minute steam discharge take the dish out of the pot.
Fabric decatize processing intent is that the hot melt yarn can fully be melted before dyeing, and other yarn that interweaves with it is bonded together, coil is fixed up because of bonding, thereby make bonding position lose original most of elasticity, make this position play the function that sets off, tightens up, pushes, both demonstrated fully product holder chest, with a tight waist, corset, shoulder protector, carry the health care of stern, leg pressing, embodied the body beautification shape of seamless underwear again, attractive in appearance, generous, wear comfortable.The temperature and time of second formulation that key is decatize technology, particularly decatize of summary of the invention, temperature is too high, overlong time, high feel and the elasticity that can influence fabric panel, temperature is low excessively, the hot melt yarn can not melt fully, do not rise set off, tighten up, squeeze function.
3, dyeing
Dyeing assigns to work out according to the one-tenth of seamless knitting fabric, for the fabric of makeing seamless knitted underwear several classes is arranged, and the one, cotton or regenerated celulose fibre class seamless underwear; The 2nd, polyamide fibre class seamless knitted underwear; The 3rd, terylene class seamless knitted underwear, the used dyeing of different fabrics is different.
Dyeing pretreatment process
Product is put into High Temperature High Pressure; the polyamide fibre protective agent that adds 0.5g/L directly is warmed up to 110 ℃-135 ℃ insulations 5 minutes, cool to 80 ℃ after draining; washing is waited to dye after once, wherein the optional AMIDEX UP that is just producing with chemical industry Co., Ltd with Shanghai of polyamide fibre protective agent.
(1) cotton or regenerated celulose fibre class seamless underwear dyeing process
Be warmed up to directly that 100 ℃ ± 5 ℃ used additives carry out that oxygen floats, concise, oil removing → wash → add REACTIVE DYES, glauber salt, soda ash with 1 ℃/min be warmed up to 40-60 minute draining → hot water wash of 60 ℃ ± 3 ℃ insulations → wash → soap → wash → add weak acid dye or neutral dye, levelling agent is warmed up to 95 ± 5 ℃ of insulation 60 ± 5min with 1-1.5 ℃/min and comes resisdye polyamide fibre or polyamide core-spun yarn → washing → fixation (at dark color) → washing → softness
Wherein, oxygen floats auxiliary agent and adopts hydrogen peroxide, scouring assistant is selected FT-128, the FT-129 of Zhejiang Province Chuanhua Co., Ltd for use, the L-271 that oil removing selection of auxiliary Hangzhou solar corona chemistry Co., Ltd produces, the grand FN type REACTIVE DYES of the vapour Bark that REACTIVE DYES can select for use Hensel to step, the ED type REACTIVE DYES of Yongguang Chemical Industry Co., Ltd., Taiwan, the LC type REACTIVE DYES of Shanghai Colva Dyestuff Industrial Corp. etc., levelling agent can be selected the SY-211A that letter chemical industry Co., Ltd produces in Hensel UNIVADINE ER advanced in years, the Hangzhou for use.
(2) polyamide fibre class seamless knitted underwear dyeing
Add scouring agent, degreaser, add weak acid dye or neutral dye, levelling agent, mix up pH value to 5～7, be warmed up to 95 ± 5 ℃ of insulation 60 ± 5min → washing → fixation (at dark color) → washing → softnesses with 1～1.5 ℃/min
Wherein, weak acid dye or neutral dye can be selected neutral dye that ERIONYL weak acid dye that Hensel steps and LANASET dyestuff, Qingdao Double-Peach Speciality Chemicals Group Co., Ltd. produce etc. for use.
(3) terylene class seamless knitted underwear dyeing
Directly be warmed up to 80 ℃ ± 5 ℃ adopt that auxiliary agents carry out that oxygen floats, concise, agent oil removing → wash → add disperses dyestuff, disperse levelling agent, mix up pH value to 4.5～5.5, be warmed up to 125 ± 5 ℃ of insulation 60 ± 5min → washing → 80 ℃ ± 5 ℃ of reduction cleaning → washing → softnesses with 1～1.5 ℃/min
Wherein, DISPERSE DYES can be selected the low form DISPERSE DYES of Zhejiang Province Longsheng Group Co., Ltd, the low form DISPERSE DYES of Zhejiang Province Runtu intercalated Co., Ltd for use.
Dyeing is the 3rd key of the present invention, the particularly high temperature wet process before the dyeing, and it is inhomogeneous both to have remedied the decatize that may occur, the fabric folding line problem that has produced when having solved the Yin Gaowen decatize again.
The present invention compared with prior art, have following outstanding advantage and good effect: the outstanding advantage of the present invention and good effect are to have added the hot melt yarn, after the wet process or dry-cure of uniform temperature, the yarn that the fusing of hot melt yarn interweaves with it is bonded together and follows the string, but do not influence elasticity and the elastic recovery of other position spandex, really embodied the holder chest of product, with a tight waist, corset, shoulder protector, carry stern, the health function of leg pressing, also embodied the body beautification shape of seamless underwear, require resilient position good springiness, requirement does not have flexible position can there be elasticity, attractive in appearance, generous, wear comfortable.
Description of drawings
Fig. 1 is the product schematic rear view of embodiment 1;
Fig. 2 is the product front schematic view of embodiment 1;
Fig. 3 is the product schematic rear view of embodiment 3;
Fig. 4 is the product front schematic view of embodiment 3
Fig. 5 is the product schematic rear view of embodiment 4;
Fig. 6 is the product front schematic view of embodiment 4;
Fig. 7 is the product schematic rear view of embodiment 7;
Fig. 8 is the product front schematic view of embodiment 7.
The specific embodiment
Product: male motion five minute trousers
Color: grey
Raw material is formed: the elastic filament of 50D/48F contains the waist mouth elastic that 48.4%, 20/30-12F cladded yarn contains 41.2%, 210D and contains 2%, and the hot melt yarn contains 8.4%, and hot melt yarn model is: Mobilon R-LL low form.The trousers shape is referring to Fig. 1,2, and wherein rib stitch 1 is the position of having added the hot melt yarn.
The integrated artistic flow process: rib stitch 1 tightens up, puies forward stern, leg pressing function in the drawings, be 2x1 rib stitch braiding, and add in this position hot melt yarn → following machine divide the back to the dyeing of vacuum decatize → in high temperature-pressure dyeing machine handle → cooling washes → dyes → wash → soap → wash → fixation → washing → softness → dewatered drying.
1, braiding
Loom is selected Italian seamless underwear machine TOP2S for use, according to the product size size, selecting the loom bore for use is 13 cun, 14 cun, 15 cun, 16 cun, and 8 the tunnel No. 2 the yarn mouth advances cladded yarn, and S twists with the fingers string 2,4,6,8 tunnel, Z twists with the fingers string 1,3,5,7 tunnel, cotton, regenerated celulose fibre, polyamide fibre or No. 5 yarn mouths of terylene string, 1,3,5,7 tunnel of No. 4 yarn mouths of hot melt yarn string, cladded yarn advances yarn by EFS (bag yarn conveyer), the hot melt yarn advances yarn by LGL (yarn conveyer), and the hot melt yarn only is woven in the rib stitch position.
2, decatize
Be warmed up to 85 ℃ with 1 ℃/min, be evacuated down to that insulation was warmed up to 95 ℃ with 1 ℃/min in 5 minutes again behind the 200bar, be evacuated down to again behind the 200bar insulation after 5 minutes steam discharge take the dish out of the pot.
3, dyeing
Pre-treatment: product is put into dyeing machine, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 100 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dyeing recipe:
Scouring agent L-271 1g/L
Degreaser TF-129 1g/L
Neutral yellow GL 0.022%
Neutral brown RL 0.024%
Neutral grey 2BL 0.165%
Levelling agent 0.5g/L
Operating procedure: product put into dye vat → add dyestuff, auxiliary agent changes 5min, pH value transfers to 5 → be warmed up to 1 ℃/min and cool to 60 ℃ of draining → hot water wash → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes behind 98 ℃ of insulation 55min.
Embodiment 2
Adopt identical braiding, different decatize and dyeing with product identical among the embodiment 1, wherein,
1, decatize
Be warmed up to 85 ℃ with 2 ℃/min, be evacuated down to that insulation was warmed up to 110 ℃ with 2 ℃/min in 10 minutes again behind the 200bar, be evacuated down to again behind the 300bar insulation after 10 minutes steam discharge take the dish out of the pot.
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 110 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dyeing recipe:
Scouring agent L-271 1g/L
Degreaser TF-129 1g/L
Neutral yellow GL 0.022%
Neutral brown RL 0.024%
Neutral grey 2BL 0.165%
Levelling agent 0.5g/L
Operating procedure: product put into that 85 ℃ in dye vat → be warmed up to carries out that oxygen floats, concise, oil removing → wash → add dyestuff, levelling agent changes 5min, pH value transfers to 7 → be warmed up to 1.5 ℃/min and cool to 60 ℃ of draining → hot water wash → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes behind 100 ℃ of insulation 65min.
Embodiment 3
Product: male motion short sleeved blouse
Color: salmon pink
Raw material is formed: the elastic filament of 50D/48F contains 51%, 20/30-12F cladded yarn and contains 43.7%, and the hot melt yarn contains 5.3%, and hot melt yarn model is: Mobilon R-LL low form.Upper garment shape such as Fig. 3,4, wherein rib stitch 1 is the position of having added the hot melt yarn, this upper garment has the function of squaring one's shoulders.
Weave identically with embodiment 1, decatize, dyeing are different.
1, decatize
Be warmed up to 85 ℃ with 1.5 ℃/min, be evacuated down to that insulation was warmed up to 100 ℃ with 1.5 ℃/min in 8 minutes again behind the 200bar, be evacuated down to again behind the 280bar insulation after 8 minutes steam discharge take the dish out of the pot.
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 110 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dyeing recipe:
Scouring agent L-271 1g/L
Degreaser TF-129 1g/L
Refined lattice Saite N-GS red 0.3%
The light yellow 4GN 0.4% of LANASET
Glacial acetic acid 0.5g/L
Sodium acetate 1g/L
Levelling agent 0.5g/L
Operating procedure: product put into that 80 ℃ in dye vat → be warmed up to carries out that oxygen floats, concise, oil removing → wash → add dyestuff, levelling agent changes 5min, pH value transfers to 6 → be warmed up to 1 ℃/min and cool to 60 ℃ of draining → hot water wash → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes behind 95 ℃ of insulation 60min.
Embodiment 4
Product: swimming trunk
Color: black
Raw material is formed: 60 50/50 models account for 45%, 70D/48F polyamide fibre and account for 22.7%, 20/30-12F cladded yarn and contain 21%, and the hot melt yarn contains 5.3%, and hot melt yarn model is: warm type among the Mobilon R-L.The position of adding the hot melt yarn is below the buttocks and belly two sides, and purpose is to play to buttocks to put forward the stern function, plays the corset function to belly.
The integrated artistic flow process
Adopt the braiding of 2x1 rib stitch, and add hot melt yarn → following machine in this position and divide back decatize → dye model → wash → soap → wash → dye polyamide fibre → washing → fixation → washing → softness → dewatered drying in the vacuum decatize case.
1, braiding
Loom is selected Italian seamless underwear machine TOP2S for use, according to the product size size, selecting the loom bore for use is 13 cun, 14 cun, 15 cun, 16 cun, and 8 the tunnel No. 2 the yarn mouth advances cladded yarn, and S twists with the fingers string 2,4,6,8 tunnel, Z twists with the fingers string 1,3,5,7 tunnel, model, No. 5 yarn mouths of polyamide fibre string, 1,3,5,7 tunnel of No. 4 yarn mouths of hot melt yarn string, cladded yarn advances yarn by EFS, the hot melt yarn advances yarn by LGL, and the hot melt yarn only is woven in the rib stitch position.
2, decatize
Be warmed up to 100 ℃ with 2 ℃/min, be evacuated down to that insulation was warmed up to 120 ℃ with 2 ℃/min in 5 minutes again behind the 300bar, be evacuated down to again behind the 500bar insulation after 5 minutes steam discharge take the dish out of the pot
3, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 120 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye cotton prescription:
The vapour Bark swells reactive black W-NN 5.5%
Glauber salt 70g/L
Soda ash 25g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
According to the black A-MR 3% of sharp Neil
Glacial acetic acid 1g/L
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 95 ℃ and float, concise, oil removing → wash → add glauber salt and soda ash change the grand reactive black W-NN 5min of 5min → vapour Bark and are warmed up to 60 ℃ of insulations and dyed cotton → washing in 50 minutes, soap, wash → add degreaser, scouring agent, glacial acetic acid, the black A-MR of levelling agent and Yi Li Neil changes 5min → with 1.5 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 95 ℃ of insulation 60min and ℃ soap → 80 ℃ of fixation → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes.
Embodiment 5
Adopt identical braiding, different decatize and dyeing with product identical among the embodiment 4, wherein,
1, decatize
Be warmed up to 100 ℃ with 1 ℃/min, be evacuated down to that insulation was warmed up to 110 ℃ with 1 ℃/min in 10 minutes again behind the 200bar, be evacuated down to again behind the 300bar insulation after 10 minutes steam discharge take the dish out of the pot.
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 115 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye cotton prescription:
The vapour Bark swells reactive black W-NN 5.5%
Glauber salt 70g/L
Soda ash 25g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
According to the black A-MR 3% of sharp Neil
Glacial acetic acid 1g/L
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 100 ℃ and float, concise, oil removing → wash → add glauber salt and soda ash change the grand reactive black W-NN 5min of 5min → vapour Bark and are warmed up to 57 ℃ of insulations and dyed cotton → washing in 60 minutes, soap, wash → add degreaser, scouring agent, glacial acetic acid, the black A-MR of levelling agent and Yi Li Neil changes 5min → with 1.5 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 90 ℃ of insulation 65min and ℃ soap → 80 ℃ of fixation → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes.
Embodiment 6
Adopt identical braiding, different decatize and dyeing with product identical among the embodiment 4, wherein,
1, decatize
Be warmed up to 100 ℃ with 1.5 ℃/min, be evacuated down to that insulation was warmed up to 125 ℃ with 1.5 ℃/min in 8 minutes again behind the 280bar, be evacuated down to again behind the 390bar insulation after 8 minutes steam discharge take the dish out of the pot.
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 125 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye cotton prescription:
The vapour Bark swells reactive black W-NN 5.5%
Glauber salt 70g/L
Soda ash 25g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
According to the black A-MR 3% of sharp Neil
Glacial acetic acid 1g/L
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 105 ℃ and float, concise, oil removing → wash → add glauber salt and soda ash change the grand reactive black W-NN 5min of 5min → vapour Bark and are warmed up to 63 ℃ of insulations and dyed cotton → washing in 40 minutes, soap, wash → add degreaser, scouring agent, glacial acetic acid, the black A-MR of levelling agent and Yi Li Neil changes 5min → with 1 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 100 ℃ of insulation 55min and ℃ soap → 80 ℃ of fixation → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes.
Embodiment 7
Product: four fens trousers move
Color: Dark grey
The COOLMAX moisture absorbing terylene of raw material composition and function: 70D/75F accounts for 63%, 20/30-12F cladded yarn and contains 31.7%, and the hot melt yarn contains 5.3%, and hot melt yarn model is: the MobilonR high temperature modification.The position of adding the hot melt yarn is below the buttocks, waist and belly, and purpose is to play to buttocks to put forward the stern function, plays the corset antiobesity action for belly and waist.
1, integrated artistic flow process
Adopt the braiding of 2x1 rib stitch, and add hot melt yarn → following machine in this position and divide back decatize → in high temperature-pressure dyeing machine, dye terylene → cooling washing → reduction cleaning → wash → dye polyamide fibre → washing → fixation → washing → softness → dewatered drying in the vacuum decatize case.
1, braiding
Loom is selected Italian seamless underwear machine TOP2S for use, according to the product size size, selecting the loom bore for use is 13 cun, 14 cun, 15 cun, 16 cun, and 8 the tunnel No. 2 the yarn mouth advances cladded yarn, and S twists with the fingers string 2,4,6,8 tunnel, Z twists with the fingers string 1,3,5,7 tunnel, model, No. 5 yarn mouths of terylene synthetic fibre string, 1,3,5,7 tunnel of No. 4 yarn mouths of hot melt yarn string, cladded yarn advances yarn by EFS, the hot melt yarn advances yarn by LGL, and the hot melt yarn only is woven in the rib stitch position.
2, decatize
Be warmed up to 110 ℃ with 2 ℃/min, be evacuated down to that insulation was warmed up to 135 ℃ with 2 ℃/min in 5 minutes again behind the 400bar, be evacuated down to again behind the 600bar insulation after 5 minutes steam discharge take the dish out of the pot
3, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 130 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye the terylene prescription:
Disperse red SW-2G 0.87%
Disperse yellow brown SW 1.52%
Disperse navy blue SW-XG 1.65%
Disperse levelling agent RAP 1g/L
Glacial acetic acid 1g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
Neutral yellow GL 1.1%
Neutral brown RL 1.35%
Neutral grey 2BL 1.75%
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 80 ℃ and float, concise, oil removing → wash → add and disperse levelling agent and disperse red SW-2G, disperse yellow brown SW, disperse navy blue SW-XG, adjust pH to 4.5 change 2min → be warmed up to cooling → washing behind 125 ℃ of insulation 60min with 1.5 ℃/min, reduction cleaning, wash → add degreaser, scouring agent, glacial acetic acid, levelling agent and neutral yellow GL, neutral brown RL, neutral grey 2BL changes 5min → with 1.5 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 125 ℃ of insulation 60min and ℃ soap → 80 ℃ of fixation → wash → add the water imbibition softener to locate 20 minutes for 40 ℃.
Embodiment 8
Adopt identical braiding, different decatize and dyeing with product identical among the embodiment 7, wherein,
1, decatize
Be warmed up to 110 ℃ with 1 ℃/min, be evacuated down to that insulation was warmed up to 130 ℃ with 1 ℃/min in 10 minutes again behind the 200bar, be evacuated down to again behind the 400bar insulation after 10 minutes steam discharge take the dish out of the pot
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 135 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye the terylene prescription:
Disperse red SW-2G 0.87%
Disperse yellow brown SW 1.52%
Disperse navy blue SW-XG 1.65%
Disperse levelling agent RAP 1g/L
Glacial acetic acid 1g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
Neutral yellow GL 1.1%
Neutral brown RL 1.35%
Neutral grey 2BL 1.75%
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 75 ℃ and float, concise, oil removing → wash → add and disperse levelling agent and disperse red SW-2G, disperse yellow brown SW, disperse navy blue SW-XG, adjust pH to 5 change 2min → be warmed up to cooling → washing behind 120 ℃ of insulation 60min with 1.5 ℃/min, reduction cleaning, wash → add degreaser, scouring agent, glacial acetic acid, levelling agent and neutral yellow GL, neutral brown RL, neutral grey 2BL changes 5min → with 1 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 120 ℃ of insulation 65min and ℃ soap → 80 ℃ of fixation → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes.
Embodiment 9
Adopt identical braiding, different decatize and dyeing with product identical among the embodiment 7, wherein,
1, decatize
Be warmed up to 110 ℃ with 1.5 ℃/min, be evacuated down to that insulation was warmed up to 135 ℃ with 1.5 ℃/min in 8 minutes again behind the 310bar, be evacuated down to again behind the 500bar insulation after 8 minutes steam discharge take the dish out of the pot
2, dyeing
Pre-treatment: product is put into High Temperature High Pressure, adds the polyamide fibre protective agent of 0.5g/L, directly be warmed up to 128 ℃ of insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
Dye the terylene prescription:
Disperse red SW-2G 0.87%
Disperse yellow brown SW 1.52%
Disperse navy blue SW-XG 1.65%
Disperse levelling agent RAP 1g/L
Glacial acetic acid 1g/L
Dye the polyamide fibre prescription:
Degreaser FT-128 1g/L
Scouring agent L-271 0.5g/L
Neutral yellow GL 1.1%
Neutral brown RL 1.35%
Neutral grey 2BL 1.75%
Levelling agent 0.5g/L
Operating procedure: product is put into dye vat → be warmed up to carry out oxygen for 85 ℃ and float, concise, oil removing → wash → add and disperse levelling agent and disperse red SW-2G, disperse yellow brown SW, disperse navy blue SW-XG, adjust pH to 5.5 change 2min → be warmed up to cooling → washing behind 115 ℃ of insulation 65min with 1 ℃/min, reduction cleaning, wash → add degreaser, scouring agent, glacial acetic acid, levelling agent and neutral yellow GL, neutral brown RL, neutral grey 2BL changes 5min → with 1 ℃/min and is warmed up to and cools to 60 ℃ of draining → hot water wash → washing → 80 behind 130 ℃ of insulation 55min and ℃ soap → 80 ℃ of fixation → wash → add, 40 ℃ of processing of water imbibition softener 20 minutes.
Claims (5)
1. the manufacture method of the seamless knitted underwear that keeps healthy is characterized in that: comprise the following steps:
(1) braiding
Through graphic designs, at the functional part employing rib stitch of underwear; Add the hot melt yarn during braiding rib stitch;
(2) decatize
The good fabric of braiding is divided naturally or carried out decatize after the suspension naturally, decatize technology is according to dissimilar hot melt yarns and difference:
1. low form hot melt yarn: be warmed up to 85 ℃ with 1 ℃/min-2 ℃/min, be evacuated down to behind the 200bar insulation 5-10 minute, be warmed up to 95 ℃-110 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 200bar-300bar insulation after 5-10 minute steam discharge take the dish out of the pot;
2. middle warm type hot melt yarn: be warmed up to 100 ℃ with 1 ℃/min-2 ℃/min, be incubated 5-10 minute after being evacuated down to 200bar-300bar, be warmed up to 110 ℃-130 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 300bar-500bar insulation after 5-10 minute steam discharge take the dish out of the pot;
3. high temperature modification hot melt yarn: be warmed up to 110 ℃ with 1 ℃/min-2 ℃/min, be incubated 5-10 minute after being evacuated down to 200bar-400bar, be warmed up to 130 ℃-140 ℃ with 1 ℃/min-2 ℃/min again, be evacuated down to again behind the 400bar-600bar insulation after 5-10 minute steam discharge take the dish out of the pot;
(3) dyeing pre-treatment is put into High Temperature High Pressure to product, adds the polyamide fibre protective agent of 0.5g/L, directly is warmed up to 110 ℃-135 ℃ insulations 5 minutes, cool to 80 ℃ after draining, wait to dye after the washing once.
2. the manufacture method of a kind of seamless knitted underwear that keeps healthy as claimed in claim 1, it is characterized in that: the addition manner of hot melt yarn is: the preceding ten pin positions that are woven into rib stitch, be added into the hot melt yarn from 1,3,5,7 road yarn mouths four tunnel, after having woven rib stitch together, in the position of crossing ten pins the hot melt yarn is cut off, allowed the abundant weave in of yarn of hot melt yarn and bodice.
3. the manufacture method of a kind of seamless knitted underwear that keeps healthy as claimed in claim 1, it is characterized in that: also comprise the staining procedure at cotton or regenerated celulose fibre class seamless underwear, directly be warmed up to 100 ℃ ± 5 ℃ used additives and carry out oxygen and float, concise, oil removing → wash → add REACTIVE DYES, glauber salt, soda ash is warmed up to 40-60 minute draining → hot water wash of 60 ℃ ± 3 ℃ insulations → wash → soap → wash → add weak acid dye or neutral dye with 1 ℃/min, levelling agent is warmed up to 95 ± 5 ℃ of insulation 60 ± 5min with 1-1.5 ℃/min and comes resisdye polyamide fibre or polyamide core-spun yarn → washing → fixation → washing → softness.
4. the manufacture method of a kind of seamless knitted underwear that keeps healthy as claimed in claim 1, it is characterized in that: also comprise the staining procedure at polyamide fibre class seamless knitted underwear, directly be warmed up to 80 ℃ ± 5 ℃ adopt that auxiliary agents carry out that oxygen floats, concise, agent oil removing → wash → add weak acid dye or neutral dye, levelling agent, mix up pH value to 5～7, be warmed up to 95 ± 5 ℃ of insulation 60 ± 5min → washing → fixation → washing → softnesses with 1～1.5 ℃/min.
5. the manufacture method of a kind of seamless knitted underwear that keeps healthy as claimed in claim 1, it is characterized in that: also comprise the staining procedure at terylene class seamless knitted underwear, directly be warmed up to 80 ℃ ± 5 ℃ adopt that auxiliary agents carry out that oxygen floats, concise, agent oil removing → wash → add disperses dyestuff, disperse levelling agent, mix up pH value to 4.5～5.5, be warmed up to 125 ± 5 ℃ of insulation 60 ± 5min → washing → 80 ℃ ± 5 ℃ of reduction cleaning → washing → softnesses with 1～1.5 ℃/min.
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Denomination of invention: A kind of health care knitted underwear and its manufacturing method Effective date of registration: 20220904 Granted publication date: 20131009 Pledgee: Industrial and Commercial Bank of China Limited Shangyu sub branch Pledgor: ZHEJIANG QIAOERTINGTING FASHION Co.,Ltd. Registration number: Y2022330002110 |
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Date of cancellation: 20231220 Granted publication date: 20131009 Pledgee: Industrial and Commercial Bank of China Limited Shangyu sub branch Pledgor: ZHEJIANG QIAOERTINGTING FASHION Co.,Ltd. Registration number: Y2022330002110 |