CN101962842A - Method for producing blended yarn of Shengma fiber and cotton - Google Patents

Method for producing blended yarn of Shengma fiber and cotton Download PDF

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Publication number
CN101962842A
CN101962842A CN 201010251771 CN201010251771A CN101962842A CN 101962842 A CN101962842 A CN 101962842A CN 201010251771 CN201010251771 CN 201010251771 CN 201010251771 A CN201010251771 A CN 201010251771A CN 101962842 A CN101962842 A CN 101962842A
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cotton
sheng
speed
bast fiber
fiber
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CN101962842B (en
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陈传谥
鲁利斌
袁望丽
李明烈
李孝明
杜晓燕
王永驸
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Jihua 3509 Textile Co Ltd
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Jihua 3509 Textile Co Ltd
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Abstract

The invention relates to a method for producing blended yarn of Shengma fiber and cotton. A required cone yarn is produced by selecting suitable Shengma fibers and cotton fibers, combining the Shengma fibers with a cotton comber on a drawing after blowing, carding and predoubling, and performing a roving process, a spinning process and a winding process. In the method, the blowing process has the characteristics of carding more and beating less, catching frequently and rarely, low beater speed, less fly fiber, and heavier pressure; the carding process has the characteristics of suitable carding; the drawing process has the characteristics of light quantitation, heavy pressure, low speed, primary predoubling and secondary blending; the roving process has the characteristics of light quantitation, heavy pressure, low speed and high twisting degree; and the spinning process has the characteristics of low speed, high twist factor and suitable temperature and humidity. A plus material of the blended yarn of the Shengma fiber and the cotton produced by the method of the invention has cotton texture; a fabric has the characteristics of soft, smooth and fluffy handfeel, high moisture adsorption performance and ventilation property, high warmth retention property, high bacteria and mildew resistance, high drapability, bright color and luster, plump and smooth fabric surface organization, lightness and comfort for a wearer, and capacity of being used for knitted underwear, leisure wear, towel supplies, beddings and the like.

Description

The production method of a kind of Sheng-bast fiber and silk/cotton blended yarn
Technical field
The present invention relates to the production method of a kind of Sheng-bast fiber and silk/cotton blended yarn.
Background technology
Sheng-bast fiber is to be raw material with the numb material that extensively abounds with, adopt a kind of tencel cellulose fiber of own patented technology exploitation, this fiber has characteristics such as sucting wet air permeability is good, antibacterial mildew-resistant, its fabric has that feel is smooth, drapability good, color and luster is beautiful, the individual character of the plentiful slyness of cloth covering weave, is the ecological spinning fiber of a kind of novel, healthy, fashion, environmental protection.But there is following problem in Sheng-bast fiber:, cause around roller, rubber roll that the fiber web of doffer's output hikes up on the carding machine, can not stablize output because of easily producing a large amount of static; Because of fibre density is little, crispation number is few, and cohesive force is little in spinning process, easily skids, and brings certain difficulty to spinning process; Powerful lower than cotton fiber brute force, spinning crotalaria sp high grade yarn ratio, to spin cotton fiber high grade yarn difficulty big, thus in Sheng-bast fiber production and quality control process, improving the brute force of crotalaria sp yarn kind and the resultant yarn filoplume of minimizing Sheng-bast fiber kind is the key that guarantees the Sheng-bast fiber variety and quality, also is the difficult point of Sheng-bast fiber high-count yarn spun.
The Sheng-bast fiber strength ratio is lower and shrink is bigger, and Yarn filoplume is many, and the numb texture of lining is not strong.
Summary of the invention
The objective of the invention is at above-mentioned present situation, aim to provide a kind of dried wet strength height, good, the antibacterial mildew resistance of sucting wet air permeability is good, fabric feeling is smooth, drapability good, color and luster is beautiful, the Sheng-bast fiber of the plentiful slyness of cloth covering weave and the production method of silk/cotton blended yarn.
The implementation of the object of the invention is, the production method of a kind of Sheng-bast fiber and silk/cotton blended yarn,
Sheng-bast fiber: do fracture strength 2.5CN/dtex, wet breaking strength 1.5CN/dtex, dried extension at break 24%, whiteness 72-74%, oil content 0.2-0.4%, official regain 13%, degree of crystallinity 40%, water absorption rate 1100%, than resistance 5.3 * 108 Ω g/cm2,2/cm of crispation number, collude with intensity 1.23CN/dtex
Cotton fiber: 2.5 grades of the grades of distributing cotton, principal length 29mm, fracture strength 29CN/tex, the following short flannel of fineness 1.67dtex, 16mm are 18%, regain 7.5%, percentage of impurity 1.0%,
Concrete steps are as follows:
1) Sheng-bast fiber blowing process
The each 3mm of griping cotton machine hired roughneck decrease speed, rotating speed 960r/min, rotary machinery speed 2.8r/min, blade stretches out rib 3mm, the 12mm that spaces of hired roughneck's speed 800r/min, fan speed 950r/min, hired roughneck and pedal roller, Temperature and Humidity Control is 65 ± 5%.Lap roller speed 12r/min, long 36 meters of lap, lap weight in wet base 13.8KG installs the rove device additional on blowing, add 6 during rolling with other rove,
2) Sheng-bast fiber carding process
Feed plate is raised 5mm, cylinder speed 365r/min, licker-in speed 850r/min, doffer speed 16r/min, cover plate speed 85mm/min, 0.4mm * the 0.3mm that the spaces * 0.3mm * 0.3mm * 0.4mm of cylinder and cover plate, mote knife height and rack are flat, 90 ° of the knife back and rack horizontal plane angles, licker-in and the mote knife 0.35mm that spaces, the 8mm that spaces enters the mouth at the bottom of licker-in and the little leakage, export the 1.5mm that spaces, licker-in and the cylinder 0.18mm that spaces, 1.4 times of forward pull drawing-offs, the Sheng-bast fiber weight of card sliver adopts 16.8g/5 rice
3) drawing process
4 Sheng-bast fibers and 3 combing slivers in advance also, the pre-and quantitative 15.3g/5 rice of dry weight, again through the twice drafting and close, head also adopts 7, the quantitative 15.2g/5 rice of dry weight, two and 6 and close the quantitative 12.9g/5 rice of dry weight %, the Wu Site bar is done in 3.5%,
4) process of roving
Roving twist 5.26 sth. made by twisting/10cm, roller gauge adopt 10mm * 24mm * 45mm, 1.25 times of back area drafts, the two ingots of nip gauge 6mm, reel cage pressure 130N/, it is 3.6g/10 rice, 7.44 times of rove total draft multiples, front roller rotating speed 170r/min that rove is done quantitatively, the Wu Site bar does≤4.5%, rove elongation≤2.0%, variance rate≤0.5%
5) 42.9 times of spinning process total draft multiples, roller gauge are that 17mm * 40mm, back zone drafting multiple are 1.19 times, front roller speed 158r/min.The twist 132 sth. made by twisting/10cm, twist factor 413, rings model PG1/238-51, neck wire ring model OSS10/0,
6) winding procedure, on automatic winder, produce, adopt electronic yarn clearer and emptyly twist with the fingers no knot technology, the clear parameter of electricity: cotton knot 250%, short and thick 140% * 1.6cm, long thick 30% * 16cm, carefully long-30% * 16cm, produce the crotalaria sp yarn kind of JC/ crotalaria sp 50/50 9.7tex.
The present invention takes following measure for the brute force that improves yarn: (1) combs the generation that operation reduces short flannel clearly; (2) and unskilled workman's preface strengthen improving the immanent structure of semi-products; (3) spinning process choose reasonable technology, the preferred suitable twist, blended yarn is selected suitable blending ratio.Take for reducing resultant yarn filoplume: (1) is combed operation clearly and is reduced static, prevents lap licking; (2) and unskilled workman's preface prevent that sliver, rove bar are scared, improve the fineness of spinning passage and each parts etc.; (3) spinning process is selected suitable guiding principle, steel traveler; (4) winding procedure selection process reduces the growth of filoplume.
The crotalaria sp of producing with the present invention and silk/cotton blended yarn are owing to the adding that the high-quality medium staple cotton is arranged, increased the cotton sense of lining, fabrics feel soft is smooth, bulk, sucting wet air permeability is good, good, the antibacterial mildew resistance of warmth retention property is good, drapability is good, color and luster is beautiful, the plentiful slyness of cloth covering weave, and the person of wearing is slim and graceful and comfortable.The yarn of producing with the present invention mainly can be applicable to knitted underwear, sportswear, towel by articles for use, bed necessaries etc.
The specific embodiment
The present invention selects suitable Sheng-bast fiber, Sheng-bast fiber production line and cotton fiber, cotton fiber production line earlier for use, and is specific as follows:
Sheng-bast fiber condition: do fracture strength 2.5CN/dtex, wet breaking strength 1.5CN/dtex, dried extension at break 24%, whiteness 72-74%, oil content 0.2-0.4%, official regain 13%, degree of crystallinity 40%, water absorption rate 1100%, than resistance 5.3 * 10 8Ω g/cm 2, 2/cm of crispation number, collude with intensity 1.23CN/dtex.
The Sheng-bast fiber production line adopts A002C type automatic plucker, A036B porcupine opener, A092A type tandem feeder, A076C type lapper and A186D carding machine.
The cotton fiber condition: Xinjiang medium staple cotton, 2.5 grades of the grades of distributing cotton, principal length 29mm, fracture strength 29CN/tex, the following short flannel of fineness 1.67dtex, 16mm are 18%, regain 7.5%, percentage of impurity 1.0%.
Cotton production line adopts A002C type automatic plucker, A035C mixing and blowing machine, A036B porcupine opener, A092A type tandem feeder, A076C type lapper and A186D carding machine.
The job step of the blended yarn cotton yarn that is Sheng-bast fiber after blowing, comb and parallel cotton fibers prior to spinning, pre-and operation also closes, and produces needed tube yarn through rove, spun yarn, winder again, specifically describes below again:
Sheng-bast fiber blowing process:, on traditional technological process basis, reduce this road technological process of A035C mixing and blowing machine according to the characteristics of Sheng-bast fiber.But reduce per hour energy efficient 10.47 degree electricity of A035C mixing and blowing machine, reduced of the strike of A035C porcupine on the other hand, reduced the damage of fiber with two parallel hired roughnecks.Grab cotton efficient for improving disk, the each 3mm of griping cotton machine hired roughneck decrease speed grabs cotton hired roughneck's speed and is controlled at 960r/min, rotary machinery speed 2.8r/min.The Sheng-bast fiber bale of cotton is tight, and blade stretches out rib 3mm, accomplishes that duty is grabbed less to grab, and fiber is fully mixed.Spacing of the comprehensive hired roughneck's of A076 speed 800r/min, fan speed 950r/min, hired roughneck and pedal roller is adjusted into 12mm, and that reduces porcupine hired roughneck and comprehensive hired roughneck's dirt rod and dirt rod spaces blowing noil fully recovering.
Produce static for reducing the back operation, Temperature and Humidity Control is about 65% relatively.Lap roller speed 12r/min, lap is long 36 meters, lap weight in wet base 13.8KG, the lap percentage elongation is controlled at 0.5-2.5%, and the cotton rolling weight Deviation Control is controlled in 1% with interior, cotton rolling weight irregularity at ± 100g.In comb and parallel cotton fibers prior to spinning, move back the unclear card sliver quality that influences of easy layering when scratching at lap, on blowing, install the rove device thus additional, add 6 during rolling with other rove, and strengthen the pressure that presses roller, coat with plastic film after the rolling, prevent moisture and finish achromachia.
The Sheng-bast fiber carding process: because the Sheng-bast fiber brute force is low excessively, soft, fiber easy damaged and winding needle tooth in the process of combing, therefore on technology, adopt space greatly, little noil, light quantitatively, fully shift, the suitable technological principle of combing.For reducing the damage of fiber, feed plate is raised 5mm, cylinder speed 365r/min, licker-in speed 850r/min, doffer speed 16r/min, cover plate speed 85mm/min, enter the mouth at the bottom of the 0.4mm * 0.3mm that the spaces * 0.3mm * 0.3mm * 0.4mm of cylinder and cover plate, mote knife height and rack are flat, the knife back and 90 ° of rack horizontal plane angles, licker-in and mote knife space 0.35mm, licker-in and the little leakage space 8mm, export the 1.5mm that spaces, licker-in and the cylinder 0.18mm that spaces.Grasp less than normal under the situation that web does not drop, 1.4 times of forward pull drawing-offs.Used card clothing model: Bearded-needle knitted cloth AC2030*2040, doff clothing AD4030*01890, taker-in roller wire AT5010*06332VP, flat-clothing JPT-42.Because weight of card sliver is crossed the stifled horn mouth of conference, quantitatively should not be too big.The quantitative 16.8g/5 rice of Sheng-bast fiber carded sliver dry weight.
Drawing process: drawing process adopt space greatly, light quantitatively, heavily pressurization, low velocity, together pre-also, two roads mix and technological principle.Because Sheng-bast fiber is more fluffy, carded sliver irregularity is bigger, Sheng-bast fiber on drafting, carry out with combing cotton fibre and close before earlier through in advance also, pre-and dried quantitative 15.3g/5 rice.Then again through two road draftings and close, head also adopts 7 (4 of Sheng-bast fibers, 3 of cotton yarns) and closes, and two and 6 and close, it is 20.4g/5 rice that cotton yarn is done quantitatively.Head and the quantitative 15.2g/5 rice of dry weight, two and the quantitative 12.9g/5 rice of dry weight.Two and weight unevenness be controlled at 0.6%, the Wu Site bar is dried to be controlled in 3.5%.Through together in advance also, two road draftings and close after, strip is easily overdone mashed excessively, easily produces accidental faults and cotton knot, reduce sliver exporting speed, guarantees that horn mouth, circle of inclined tube are logical smooth, with guarantee shaping smoothly.
Process of roving: because Sheng-bast fiber is longer, is prone to and leads inextensible phenomenon, on process of roving, adopt space greatly, light quantitatively, the technological principle of heavily pressurization, low velocity, the big twist.Guaranteeing that rove does not go out on the basis of hardhead, suitably increase roving twist factor, the misdraft during with the unwinding of minimizing rove.Roving twist 5.26 sth. made by twisting/10cm, roller gauge adopt 10mm * 24mm * 45mm, 1.25 times of back area drafts, the two ingots of nip gauge 6mm, reel cage pressure 130N/.It is 3.6g/10 rice, 7.44 times of rove total draft multiples, front roller rotating speed 170r/min that rove is done quantitatively.Control rove weight unevenness 1% is done in 4.5% with interior, Wu Site bar.Strict control rove front row, back row, large, medium and small yarn Roving Elongation and variance rate, rove elongation are controlled at 1.2% and are controlled in 0.5% with interior, variance rate.
Spinning process: in order to reduce details, reduce the generation of filoplume, spinning process adopts less back zone drafting multiple, the grasp on the low side of ingot speed, and preferred rings steel traveler.Consider that the Sheng-bast fiber brute force is on the low side, for improving yarn strength, the grasp bigger than normal of spun yarn twist factor.42.9 times of total draft multiples, roller gauge are that 17mm * 40mm, back zone drafting multiple are 1.19 times, front roller speed 158r/min.The twist 132 sth. made by twisting/10cm, twist factor 413.Rings model PG1/2 38-51, neck wire ring model OSS10/0.
Winding procedure: in order to reduce formation yarn nep and filoplume, we produce Sheng-bast fiber and silk/cotton blended yarn on the automatic winder in field, Japanese village.What adopt is Wu Site electronic yarn clearer and the no knot technology of empty sth. made by twisting, and assurance yarn defect is effectively removed.The clear parameter of concrete electricity is as follows: cotton knot 250%, short and thick 140% * 1.6cm, long thick 30% * 16cm, long thin-30% * 16cm, produce the crotalaria sp yarn kind of JC/ crotalaria sp 50/50 9.7tex.。

Claims (5)

1. the production method of Sheng-bast fiber and silk/cotton blended yarn is characterized in that
Sheng-bast fiber: do fracture strength 2.5CN/dtex, wet breaking strength 1.5CN/dtex, dried extension at break 24%, whiteness 72-74%, oil content 0.2-0.4%, official regain 13%, degree of crystallinity 40%, water absorption rate 1100%, than resistance 5.3 * 108 Ω g/cm2,2/cm of crispation number, collude with intensity 1.23CN/dtex
Cotton fiber: 2.5 grades of the grades of distributing cotton, principal length 29mm, fracture strength 29CN/tex, the following short flannel of fineness 1.67dtex, 16mm are 18%, regain 7.5%, percentage of impurity 1.0%,
Concrete steps are as follows:
1) Sheng-bast fiber blowing process
The each 3mm of griping cotton machine hired roughneck decrease speed, rotating speed 960r/min, rotary machinery speed 2.8r/min, blade stretches out rib 3mm, the 12mm that spaces of hired roughneck's speed 800r/min, fan speed 950r/min, hired roughneck and pedal roller, Temperature and Humidity Control is 65 ± 5%, lap roller speed 12r/min, long 36 meters of lap, lap weight in wet base 13.8KG, on blowing, install the rove device additional, add 6 during rolling with other rove
2) Sheng-bast fiber carding process
Feed plate is raised 5mm, cylinder speed 365r/min, licker-in speed 850r/min, doffer speed 16r/min, cover plate speed 85mm/min, 0.4mm * the 0.3mm that the spaces * 0.3mm * 0.3mm * 0.4mm of cylinder and cover plate, mote knife height and rack are flat, 90 ° of the knife back and rack horizontal plane angles, licker-in and the mote knife 0.35mm that spaces, the 8mm that spaces enters the mouth at the bottom of licker-in and the little leakage, export the 1.5mm that spaces, licker-in and the cylinder 0.18mm that spaces, 1.4 times of forward pull drawing-offs, the Sheng-bast fiber weight of card sliver adopts 16.8g/5 rice
3) drawing process
4 Sheng-bast fibers and 3 combing slivers in advance also, the pre-and quantitative 15.3g/5 rice of dry weight, again through the twice drafting and close, head also adopts 7, the quantitative 15.2g/5 rice of dry weight, two and 6 and close the quantitative 12.9g/5 rice of dry weight %, the Wu Site bar is done in 3.5%,
4) process of roving
Roving twist 5.26 sth. made by twisting/10cm, roller gauge adopt 10mm * 24mm * 45mm, 1.25 times of back area drafts, the two ingots of nip gauge 6mm, reel cage pressure 130N/, it is 3.6g/10 rice, 7.44 times of rove total draft multiples, front roller rotating speed 170r/min that rove is done quantitatively, the Wu Site bar does≤4.5%, rove elongation≤2.0%, variance rate≤0.5%
5) 42.9 times of spinning process total draft multiples, roller gauge are that 17mm * 40mm, back zone drafting multiple are 1.19 times, front roller speed 158r/min.The twist 132 sth. made by twisting/10cm, twist factor 413, rings model PG1/238-51, neck wire ring model OSS10/0,
6) winding procedure, on automatic winder, produce, adopt electronic yarn clearer and emptyly twist with the fingers no knot technology, the clear parameter of electricity: cotton knot 250%, short and thick 140% * 1.6cm, long thick 30% * 16cm, carefully long-30% * 16cm, produce the crotalaria sp yarn kind of JC/ crotalaria sp 50/50 9.7tex.
2. the production method of a kind of Sheng-bast fiber according to claim 1 and silk/cotton blended yarn is characterized in that cotton fiber adopts 2.5 grades of Xinjiang medium staple cotton, the grades of distributing cotton.
3. the production method of a kind of Sheng-bast fiber according to claim 1 and silk/cotton blended yarn is characterized in that the Sheng-bast fiber production line adopts A002C type automatic plucker, A036B porcupine opener, A092A type tandem feeder, A076C type lapper and A186D carding machine.
4. the production method of a kind of Sheng-bast fiber according to claim 1 and silk/cotton blended yarn is characterized in that cotton production line adopts A002C type automatic plucker, A035C mixing and blowing machine, A036B porcupine opener, A092A type tandem feeder, A076C type lapper and A186D carding machine.
5. the production method of a kind of Sheng-bast fiber according to claim 1 and silk/cotton blended yarn is characterized in that spinning process rings model PG1/2 38-51, neck wire ring model OSS10/0.
CN201010251771XA 2010-08-10 2010-08-10 Method for producing blended yarn of Shengma fiber and cotton Expired - Fee Related CN101962842B (en)

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CN103014970A (en) * 2012-12-31 2013-04-03 上海水星家用纺织品股份有限公司 Super-soft compact spinning shengma fiber and ice-cold fiber yarn and preparation method thereof
CN104499138A (en) * 2014-12-02 2015-04-08 际华三五零九纺织有限公司 Method for producing 30-count siro spinningslubby yarn through mono-tencel fiber spinning
CN105274684A (en) * 2014-06-24 2016-01-27 南通神马线业有限公司 Production technology of high-performance yarn
CN106363998A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon wear-resisting fabric of beaded bag
CN106364113A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon fabric for beaded bag
CN106364012A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon waterproof and anti-crease fabric of beaded bag
CN106364042A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon anti-crease fabric for beaded bags
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CN108796726A (en) * 2018-08-01 2018-11-13 湖南莎丽袜业股份有限公司 Recombing ramie cotton blended yarn and its processing method, system and application
CN110219081A (en) * 2019-06-28 2019-09-10 沛县谦和纺织有限公司 A kind of antistatic cotton blending yarn production method
CN114517346A (en) * 2020-11-20 2022-05-20 滨州亚光家纺有限公司 Soft cotton-flax blended yarn and production process thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103014970A (en) * 2012-12-31 2013-04-03 上海水星家用纺织品股份有限公司 Super-soft compact spinning shengma fiber and ice-cold fiber yarn and preparation method thereof
CN105274684A (en) * 2014-06-24 2016-01-27 南通神马线业有限公司 Production technology of high-performance yarn
CN104499138A (en) * 2014-12-02 2015-04-08 际华三五零九纺织有限公司 Method for producing 30-count siro spinningslubby yarn through mono-tencel fiber spinning
CN106363998A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon wear-resisting fabric of beaded bag
CN106364113A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon fabric for beaded bag
CN106364012A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon waterproof and anti-crease fabric of beaded bag
CN106364042A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon anti-crease fabric for beaded bags
CN106364041A (en) * 2016-08-29 2017-02-01 江阴市天艺礼品有限公司 Nylon waterproof wear-resisting fabric of beaded bag
CN107400944A (en) * 2017-08-15 2017-11-28 上海日舒科技纺织有限公司 A kind of Yarn spinning method of antibiotic odourproof fiber
CN108796726A (en) * 2018-08-01 2018-11-13 湖南莎丽袜业股份有限公司 Recombing ramie cotton blended yarn and its processing method, system and application
CN110219081A (en) * 2019-06-28 2019-09-10 沛县谦和纺织有限公司 A kind of antistatic cotton blending yarn production method
CN114517346A (en) * 2020-11-20 2022-05-20 滨州亚光家纺有限公司 Soft cotton-flax blended yarn and production process thereof

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