CN101942848B - Self-propelled U-shaped trench earth ditching and lining integrated machine - Google Patents
Self-propelled U-shaped trench earth ditching and lining integrated machine Download PDFInfo
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- CN101942848B CN101942848B CN2010102891271A CN201010289127A CN101942848B CN 101942848 B CN101942848 B CN 101942848B CN 2010102891271 A CN2010102891271 A CN 2010102891271A CN 201010289127 A CN201010289127 A CN 201010289127A CN 101942848 B CN101942848 B CN 101942848B
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Abstract
The invention discloses a self-propelled U-shaped trench earth ditching and lining integrated machine, which belongs to the technical field of trench excavating equipment. The machine consists of a ditcher and a lining device, wherein the ditcher consists of crawlers, a machine set chamber, a ditching barrel, a conveying barrel, a delivering barrel, a reducer, earth reaming blades and the like; and the lining device consists of a hopper, a guide slip form, a forming slip form, an edge pressing plate, a distributing plate and a wing plate. In the invention, a U-shaped trench is ditched on the ground by the earth reaming blades and an earth cutting disc at the front end of the ditcher, the excavated earth is delivered to one side of the trench by the delivering barrel, and the depth of the ditched trench can be regulated; and anti-seepage lining operation of the formed trench is completed by the lining device at the rear end, so that the ditching and the anti-seepage lining of the trench are completed by one machine. The integrated machine has the advantages that: the ditched trench has a smooth bottom surface and a standard section; working efficiency is high; the problems of inconsistent depth of the trench ditched by the conventional machinery and incompactness of a lining layer and the problem that lining operation cannot be carried out at the corner of the trench are solved; and the integrated machine is suitable for ditching work in the industrial and agricultural production.
Description
Technical field
The present invention relates to a kind of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one, belong to irrigation canals and ditches excavating equipment technical field.
Background technology
In industrial and agricultural production, often need carry out the operation of ground U type excavation irrigation canals and ditches, the excavation of existing ground irrigation canals and ditches generally all is by machinery or rely on hand digging.The type of excavation machinery mainly contains three kinds at present, and a kind of is turnplow formula ditching machine, and its operating principle is just as plowing, and tractive resistance was big when defective was trench digging; Second kind is rotary trench digging machine, and its operating principle is just as the milling cutter milling, and defective is that power consumption is big, efficient is low; The third is the excavator of various models, and its operating principle is that backhoe is cut the earth, the rotation unloading, and defective is to make channel become the U type, and the irrigation canals and ditches section that is excavated is trapezoidal or rectangle, and deep mixed, needs artificial secondary finishing, during the consumption expenses of labour, increases engineering cost.Not only labor intensive is many to rely on the hand digging irrigation canals and ditches, and operating rate is slow, and labour intensity is big.
On the other hand, no matter by irrigation canals and ditches mechanical or the dependence hand digging, after irrigation canals and ditches excavate shaping, also will use U type groove concrete precast element to carry out assembly unit, there is many, the canal that collapses that seeps water of parting in the U type groove of this assembly unit, and water retention property is poor, the engineering cost height, the quality control difficulty; Manually irrigation canals and ditches are carried out anti-leakage lining but rely on concrete, not only time-consuming, and the quality instability, engineering cost significantly rises.In order to address this problem, also have by coffering machine irrigation canals and ditches are carried out anti-leakage lining, this kind coffering machine is to carry out operation by the traction of hoist engine, though operating efficiency more manually is greatly improved, but lining cutting layer leakiness, rough, can not on winding canal, use, be subjected to the restriction of irrigation canals and ditches region simultaneously, drag rope is unsuitable long, need the permanent position of conversion hoist engine every now and then, the bearing of hoist engine needs the secondary finishing simultaneously, has increased the amount of labour virtually.And the corner coffering machine of irrigation canals and ditches can't finish the anti-leakage lining operation, must dependence manually finish.
Summary of the invention
The objective of the invention is to: provide a kind of and U type irrigation canals and ditches digging operation is carried out on ground by strand soil blade and the cutting soil disk that is arranged on the all-in-one front end, lining cutting device by the all-in-one rear end is finished the anti-leakage lining operation to institute's ditching canal, and irrigation canals and ditches excavate and anti-leakage lining is finished on a machine.Deep mixed to solve the irrigation canals and ditches that existing excavation machinery excavated, can not once-forming, and the lining cutting layer leakiness of existing coffering machine, rough, and can't finish the self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one of irrigation canals and ditches corner anti-leakage lining shop problem.
The present invention realizes above-mentioned purpose by the following technical solutions:
A kind of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one, it is made of development machine and lining cutting device, and the lining cutting device is installed in the tail end of development machine by draw bar, it is characterized in that:
Described development machine is made of traveling crawler, frame, unit chamber, driver's cabin, motor, driving tube, transport tube, transmission tube, reducer, strand soil blade, cutting soil disk A and cutting soil disk B; The top of traveling crawler is provided with the unit chamber by frame, unit chamber one side is provided with driver's cabin, be the skewed transport tube that is provided with on the frame between the traveling crawler, one end of transport tube places unit indoor, the other end of transport tube places the front end below of traveling crawler, is connected with the driving tube by flange on this end, is provided with the native main shaft of strand in the driving tube, twist the driving blade is installed on the native main shaft, the termination of twisting native main shaft is provided with the native blade of strand; Indoor transport tube one side of unit is equipped with motor and generator by frame, and the termination of the indoor transport tube of unit is provided with delivery outlet, and the below of delivery outlet is equipped with and is transmitted tube; Driving tube top is equipped with motor by installing rack, one end of motor is equipped with the reducer that is connected with motor, reducer is connected with the native main shaft of strand by driving-chain, motor A is equipped with at the reducer top, reducer A and reducer B are equipped with in the reducer both sides, and driving tube port both sides are symmetrically installed with cutting soil disk A and cutting soil disk B by bearing support;
Described transport tube with transmit tube and be the setting of " fourth " word shape, transport tube is respectively arranged with auger with transmitting in the tube, transport tube is separately installed with transmission device with transmitting on the tube, transmission device by driving-chain respectively with transport tube with transmit the interior screw-conveyer-shaft of tube and be connected; Described driving tube is provided with otic placode with the junction of transport tube, and the driving tube is connected with rack-mounted hydraulic cylinder by otic placode with transport tube; Described motor A is connected with reducer B with reducer A respectively by driving-chain, and cutting soil disk A is connected with reducer B with reducer A by driving-chain respectively with cutting soil disk B;
Described lining cutting device is made of hopper, guiding sliding formwork, shaping sliding formwork, flanging plate, cutting plate and wing plate, the top of guiding sliding formwork and shaping sliding formwork junction is provided with hopper, feed hopper bottom is provided with cutting plate, one end of cutting plate and both sides are respectively arranged with irrigation canals and ditches bottom material mouth and irrigation canals and ditches limit wall material mouth, the guiding sliding formwork top of both sides, hopper below is provided with the flanging plate, shaping sliding formwork two upper lateral parts are provided with wing plate, in the guiding sliding formwork of hopper below vibrator is installed, gets into device and motor B, get into device and be connected with motor B by turning the arm device.
Beneficial effect of the present invention is:
This self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one carries out U type irrigation canals and ditches excavation operation by the strand soil blade and the cutting soil disk of development machine front end to ground, but make the one-shot forming of U type irrigation canals and ditches, and high efficiency, canal shape is neat, the section standard, and the earthwork of being excavated in the operation process is by transport tube and transmit the side that tube is delivered to irrigation canals and ditches.Irrigation canals and ditches after the shaping are finished the anti-leakage lining operation by the lining cutting device of all-in-one rear end, and irrigation canals and ditches excavation and anti-leakage lining are finished on a machine.This all-in-one is self-powered, need not external force traction during work, avoided existing excavation machinery in the course of the work, be subjected to the influence of external force traction kinetic factor, make that the irrigation canals and ditches that excavated are deep mixed, need artificial secondary finishing, cause lining cutting layer leakiness, rough, and existing coffering machine can't be finished anti-leakage lining operation of irrigation canals and ditches corner and the problem that can not use on winding canal.This all-in-one is reasonable in design, and is simple in structure, and driving speed is 2~4 meters/minute, the depth-adjustment of institute's ditching canal.
Description of drawings:
Fig. 1 is the main TV structure schematic diagram of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one;
Fig. 2 is the right TV structure schematic diagram of the development machine of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one;
Fig. 3 is the left TV structure schematic diagram of the development machine of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one;
Fig. 4 is the main TV structure schematic diagram of the lining cutting device of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one;
Fig. 5 is the plan structure schematic diagram of the lining cutting device of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one;
Fig. 6 is the left TV structure schematic diagram of the lining cutting device of self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one.
Among the figure: 1, development machine, 2, the lining cutting device, 3, draw bar, 4, traveling crawler, 5, frame, 6, the unit chamber, 7, driver's cabin, 8, motor, 9, the driving tube, 10, transport tube, 11, transmit tube, 12, reducer, 13, twist native blade, 14, bracing piece, 15, motor, 16, generator, 17, delivery outlet, 18, twist native main shaft, 19, the driving blade, 20, driving-chain, 21, motor A, 22, reducer A, 23, reducer B, 24, installing rack, 25, cutting soil disk A, 26, cutting soil disk B, 27, transmission device, 28, screw-conveyer-shaft, 29, otic placode, 30, hydraulic cylinder, 31, bearing support, 32, hopper, 33, the guiding sliding formwork, 34, the shaping sliding formwork, 35, the flanging plate, 36, cutting plate, 37, wing plate, 38, irrigation canals and ditches bottom material mouth, 39, irrigation canals and ditches limit wall material mouth, 40, vibrator, 41, get into device, 42, turn the arm device, 43, motor B.
The specific embodiment:
This self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one is made of development machine 1 and lining cutting device 2, and lining cutting device 2 is installed in the tail end of development machine 1 by draw bar 3.Development machine 1 is made of traveling crawler 4, frame 5, unit chamber 6, driver's cabin 7, motor 8, driving tube 9, transport tube 10, transmission tube 11, reducer 12, strand native blade 13, cutting soil disk A25 and cutting soil disk B26 etc., the top of traveling crawler 4 is provided with unit chamber 6 by frame 5, and a side of unit chamber 6 is provided with driver's cabin 7.Be the skewed transport tube 10 that is provided with on the frame 5 between the traveling crawler 4, an end of transport tube 10 places in the unit chamber 6, and the other end of transport tube 10 places the front end below of traveling crawler 4.
One side of the transport tube 10 in the unit chamber 6 is equipped with motor 15 and generator 16 by frame 5, the termination of the transport tube 10 in the unit chamber 6 is provided with delivery outlet 17, the below of delivery outlet 17 is equipped with by frame 5 and transmits tube 11, transport tube 10 is the setting of " fourth " word shape with transmission tube 11, be respectively arranged with auger in transport tube 10 and the transmission tube 11, transport tube 10 is separately installed with transmission device 27 with transmitting on the tube 11, and transmission device 27 is connected with transport tube 10 screw-conveyer-shaft 28 interior with transmitting tube 11 respectively by driving-chain 20.
Be connected with driving tube 9 by flange on the termination of the transport tube 10 of traveling crawler 4 front ends belows, driving tube 9 is provided with otic placode 29 with the junction of transport tube 10, and driving tube 9 and transport tube 10 are connected with hydraulic cylinder 30 on being installed in frame 5 by otic placode 29.The effect of hydraulic cylinder 30 is height of control driving tube 9, and then the depth of regulating institute's ditching canal.Be provided with the native main shaft 18 of strand in the driving tube 9, twist driving blade 19 is installed on the native main shaft 18, the termination of twisting native main shaft 18 is provided with the native blade 13 of strand.
The top of driving tube 9 is equipped with motor 8 by installing rack 24, and an end of motor 8 is equipped with the reducer 12 that is connected with motor 8, and reducer 12 is connected with the native main shaft 18 of strand by driving-chain 20.Motor A21 is equipped with at reducer 12 tops, and reducer A22 and reducer B23 are equipped with in reducer 12 both sides, and driving tube 9 port both sides are symmetrically installed with cutting soil disk A25 and cutting soil disk B26 by bearing support 31.Motor A21 is connected with reducer B23 with reducer A22 respectively by driving-chain 20, and reducer A22 is connected with cutting soil disk B26 with cutting soil disk A25 by driving-chain 20 respectively with reducer B23.The effect of cutting soil disk A25 and cutting soil disk B26 is that the limit wall to institute's ditching canal cuts, the irrigation canals and ditches earthwork between cutting soil disk A25 and the cutting soil disk B26 is then excavated by the native blade 13 of strand, the earthwork after excavating is sent to transport tube 10 by driving blade 19, is sent to a side that transmits tube 11 and finally be delivered to institute's ditching canal by transport tube 10 again.
After irrigation canals and ditches are shaped, lining cutting device 2 by development machine 1 rear end is finished the anti-leakage lining operation, lining cutting device 2 is made of hopper 32, guiding sliding formwork 33, shaping sliding formwork 34, flanging plate 35, cutting plate 36 and wing plate 37, guiding sliding formwork 33 is provided with hopper 32 with the top of shaping sliding formwork 34 junctions, the bottom of hopper 32 is provided with cutting plate 36, and an end of cutting plate 36 and both sides are respectively arranged with irrigation canals and ditches bottom material mouth 38 and irrigation canals and ditches limit wall material mouth 39.The effect of cutting plate 36 is that hopper 32 inside are divided into 3 relatively independent and corresponding with irrigation canals and ditches bottom material mouthfuls 38 and irrigation canals and ditches limit wall material mouth 39 storage bins, and the concrete materials shunting in the hopper 32 is fallen, and evenly paves.
Guiding sliding formwork 33 tops of hopper 32 both sides are provided with flanging plate 35, are used for irrigation canals and ditches limit shaping, and shaping sliding formwork 34 both sides are provided with wing plate 37, its objective is that the concrete material to falling from irrigation canals and ditches limit wall material mouth 39 play the guiding role, and prevent its accumulation.In the guiding sliding formwork 33 of hopper 32 belows vibrator 40 is installed, gets into device 41 and motor B43, get into device 41 and be connected with motor B43 with driving-chain 20 by turning arm device 42.The purpose of getting into device 41 is to from the irrigation canals and ditches bottom material mouthful 38 concrete material squeezing actions that fall, and further makes the lining cutting layer closely knit; The purpose one of vibrator 40 is to prevent that concrete material from depositing in hopper 32, accelerates the falling speed of concrete material, the 2nd, and make the lining cutting layer more closely knit.The top opening part of guiding sliding formwork 33 and shaping sliding formwork 34 is respectively arranged with bracing piece 14, the bulk strength (referring to accompanying drawing 1-6) of be used to strengthen to lead sliding formwork 33 and shaping sliding formwork 34.
This self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one is self-powered, electrical source of power in the work is provided by generator 16, need not traction during work, solved existing excavation machinery in the course of the work, some can not determine the influence of factor to be subjected to traction power, make the irrigation canals and ditches of excavation deep mixed, can not once-forming, need manually repair, increase the amount of labour; And the lining cutting layer leakiness of existing coffering machine, rough, and can't finish the problem of irrigation canals and ditches corner anti-leakage lining operation.This all-in-one is reasonable in design, and is simple in structure, and driving speed is 2~4 meters/minute, and the depth-adjustment of institute's ditching canal can be widely used in the irrigation canals and ditches excavation operation in the industrial and agricultural production.
Claims (1)
1. self-propelled U type irrigation canals and ditches earthwork driving lining cutting all-in-one, it is by development machine (1) and lining cutting device (2) formation, and lining cutting device (2) is installed in the tail end of development machine (1) by draw bar (3), it is characterized in that:
Described development machine (1) by traveling crawler (4), frame (5), unit chamber (6), driver's cabin (7), motor (8), driving tube (9), a transport tube (10), transmit tube (11), a reducer (12), twist native blade (13), cutting soil disk A(25) and cutting soil disk B(26) formation; The top of traveling crawler (4) is provided with unit chamber (6) by frame (5), unit chamber (6) one sides are provided with driver's cabin (7), be the skewed transport tube (10) that is provided with on the frame (5) between the traveling crawler (4), one end of transport tube (10) places in the unit chamber (6), the other end of transport tube (10) places the front end below of traveling crawler (4), the termination of this end transport tube (10) is connected with driving tube (9) by flange, be provided with strand native main shaft (18) in the driving tube (9), twist driving blade (19) is installed on the native main shaft (18), the termination of twisting native main shaft (18) is provided with strand native blade (13); Transport tube (10) one sides in the unit chamber (6) are equipped with motor (15) and generator (16) by frame (5), the termination of the interior transport tube in unit chamber (6) (10) is provided with delivery outlet (17), and the below of delivery outlet (17) is equipped with and is transmitted tube (11); Driving tube (9) top is equipped with motor (8) by installing rack (24), one end of motor (8) is equipped with the reducer (12) that is connected with motor (8), reducer (12) is connected with the native main shaft of strand (18) by driving-chain (20), motor A(21 is equipped with at reducer (12) top), reducer A(22 is equipped with in reducer (12) both sides) and reducer B(23), driving tube (9) port both sides are symmetrically installed with cutting soil disk A(25 by bearing support (31)) and cutting soil disk B(26);
Described transport tube (10) is the setting of " fourth " word shape with transmission tube (11), be respectively arranged with auger in transport tube (10) and the transmission tube (11), transport tube (10) is separately installed with transmission device (27) with transmitting on the tube (11), transmission device (27) by driving-chain (20) respectively with transport tube (10) with transmit the interior screw-conveyer-shaft (28) of tube (11) and be connected;
Described driving tube (9) is provided with otic placode (29) with the junction of transport tube (10), and driving tube (9) and transport tube (10) are connected with hydraulic cylinder (30) on being installed in frame (5) by otic placode (29); Described motor A(21) by driving-chain (20) respectively with reducer A(22) with reducer B(23) be connected cutting soil disk A(25) and with cutting soil disk B(26) respectively by driving-chain (20) and reducer A(22) and with reducer B(23) be connected;
Described lining cutting device (2) is by hopper (32), guiding sliding formwork (33), shaping sliding formwork (34), flanging plate (35), cutting plate (36) and wing plate (37) constitute, guiding sliding formwork (33) is provided with hopper (32) with the top of shaping sliding formwork (34) junction, hopper (32) bottom is provided with cutting plate (36), one end of cutting plate (36) and both sides are respectively arranged with irrigation canals and ditches bottom material mouthful (38) and irrigation canals and ditches limit wall material mouth (39), guiding sliding formwork (33) top of both sides, hopper (32) below is provided with flanging plate (35), shaping sliding formwork (34) two upper lateral parts are provided with wing plate (37), in the guiding sliding formwork (33) of hopper (32) below vibrator (40) is installed, get into device (41) and motor B(43), get into device (41) by turning arm device (42) and motor B(43) be connected.
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WO2013127351A1 (en) * | 2012-02-29 | 2013-09-06 | Sun Suyuan | Fully automatic forming machine for water-saving, anti-seepage ditches cast in-situ |
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