Background technology
Along with the rise of Internet of Things industry, intelligent label progresses into people's the visual field.Intelligent label is also claimed electronic tag; It is radio frequency identification system (RFID); Be a kind ofly to reach the new high-tech product that non-contacting RFID is the label field through radiowave; Nowadays the packing of product and false proof in play an important role, have progressively the traditional Product labelling and the trend of barcode of substituting.The RFID label is the radio circuit that is made up of multilayers such as chip, antennas.Utilize the characteristic of differing materials, bringing into play different effects, accomplish the function of electronic tag on the product RF identification.Wherein antenna stack is the major function layer of electronic tag, and it is the electronic circuit that designs according to the desired function of RF identification, with conductive silver paste or conductive carbon paste wire mark on PVC, PC or PET, again with synthetic such as surface layer, resist and bottoms.Therefore, the seal carving of intelligent label antenna are most important.In the intelligent label printing, electrically conductive ink is mainly used in the antenna of printing intelligent label, substitutes the metal antenna that traditional blocking method or etch are made.It has two main advantages: the metal antenna that blocking method that (1) is traditional or etch are made; Complex process, finished product Production Time is long, is to utilize the high speed printing process and use the electrically conductive ink printed antenna; Efficient fast, be in printed antenna and the circuit first-selected not only soon but also cheap method.Nowadays; Electrically conductive ink has begun to replace the etching antenna of each frequency band; Like hyper band (860MHz~950MHz) and microwave frequency band (2450MHz); Antenna with the electrically conductive ink printing can be compared with the etched copper antenna of tradition mutually, and in addition, electrically conductive ink also is used for printing transmitter and the circuit printing of RFID; (2) metal antenna made of traditional blocking method or etch is wanted the high metallic substance of consumption costs, and cost is higher, and the material cost of electrically conductive ink will be lower than traditional metal antenna, and this cost of manufacture for the reduction intelligent label has very big meaning.
The requirement of the electrically conductive ink characteristic of at present the RFID field being used mainly contains: (1) resistance to bend(ing).Printed circuit cable road on diaphragm if printing ink is flexible poor, just possibly fracture in the place of bending, even perhaps do not fracture but resistance value also can increase and can not use; (2) tackiness; (3) resistivity.Require the resistivity of printing ink itself low more good more, when using silk screen (forming same thickness) with a kind of order number to print, the printing ink that resistivity is low is more favourable; (4) size-grade distribution.Refer to the distribution of electroconductive particle, the distribution of fine more then tackiness agent of the granularity of conducting particles and particle is good more, and because the printing ink good-extensibility on the forme, so the lining area is also just big; (5) condition of cure.Be necessary time of drying of anti-electrically conductive ink completely solidified and drying temperature, the printing ink of cryodrying type can be reduced work hours, and boosts productivity; (6) printability.
The main drawback of electrically conductive ink existence has on the market at present: 1) specific conductivity is on the low side, and for flowability and the cohesive strength that guarantees printing ink, often the addition of conductive filler material silver is not very big, so it is low to cause the electricity of printing ink to be led.2) adhesive property is bad, owing to will guarantee the flowability of printing ink, often in ink formulations, has added a large amount of solvents and thinner, and these additives produce negative influence to the adhesive property of printing ink.3) resistance is unstable, in common electrically conductive ink all be with sheet or granulous silver powder as conductive filler material because the restriction of the pattern of filler, these electrically conductive inks the resistivity wild effect often occurs in long-time use.
Therefore develop a kind of high-performance conductive printing ink that can overcome these shortcomings of existing electrically conductive ink is badly in need of very much; Nano silver wire is owing to have filamentary structure; This structure can guarantee that filler can form very stable conductive network in resin matrix; Filler content required when reaching the requirement specific conductivity simultaneously can be low; So just can guarantee the adhesive property of electrically conductive ink, these excellent performances have obtained embodying (Chinese patent: publication number CN1948414) in contriver's another one patent.Adopt contriver's oneself patented process (Chinese patent: publication number 101310899) prepare nano silver wire and nanoparticle in this patent as conductive filler material; Prepared the electrically conductive ink of planting the novel RFID printing of high-performance usefulness; Has specific conductivity height, high, advantages such as stable electrical properties with the base material cohesive strength.
Summary of the invention
The electric conductivity that the objective of the invention is in order to overcome existing electrically conductive ink is low; Shortcomings such as cohesive strength is low; Provide a kind of mechanical strength height, stable electrical properties, cohesive strength high, the high-performance conductive ink composite that electric conductivity is high, and the preparation method of conductive ink composition is provided.
Conductive ink composition components based on weight percentage of the present invention is calculated, and forms as follows:
2%~10% at least a epoxy resin;
5~10% epoxy resin toughness properties-correcting agent;
30%~50% reactive diluent;
2%~4% solidifying agent;
The curing catalyst of 1%~1.5% weight;
The conductive filler material of 30~50% weight;
10%~30% organic solvent;
The flowing additive of 0~1.5% weight, adhesion promotor, rheological control agent and stuffing surface modification agent.
The better epoxy resin that uses among the present invention is chloropharin deutero-solid or liquid epoxies.Each molecule of this epoxy resin on average has 1~11 hydroxyl to add terminal epoxy groups, for example EPON 1007 (HEXION company).A kind of better solidifying agent is for example Cymel303 (Cytec company) of hexamethoxy methyl cyanuramide.
Can adopt various acid curing catalysts in this electrically conductive ink, comprise the mixture of mineral acid, tosic acid, dinonyl certain herbaceous plants with big flowers disulfonic acid, Witco 1298 Soft Acid, oxalic acid, toxilic acid, hexamic acid, phosphoric acid, alkyl phosphate, phthalic acid, vinylformic acid or above-mentioned substance.Consider the factor such as room temperature staging life and curing speed of glue, the better acid of result of use is that the mixture of dinonyl certain herbaceous plants with big flowers disulfonic acid or dinonyl certain herbaceous plants with big flowers disulfonic acid and above-mentioned other materials is (like Cycat500 (Cytec company).
The conductive filler material that uses in this electrically conductive ink is the mixture of nano silver wire and Nano silver grain, and wherein the weight ratio of nano silver wire and Nano silver grain is between 8: 2~9: 1.This since with the mixture of nano silver wire and Nano silver grain as conductive filler material, contacting between the contact gear ratio particle between line and the line and the particle forms conductive network more easily.
Concrete preparation method is: be that 1: 2 AgN03 mixes with PVP with the ratio of amount of substance 1,, in the ultrasonic water bath of 100~300W, slowly add it is dissolved fully.2, in mixing solutions, adding volume is the terepthaloyl moietie of 3 times of mixing solutionss, thorough mixing.3, this solution is transferred in the 1.5GHz household microwave oven heats, microwave power is adjusted into 100w, microwave treatment 3~4min.4, after question response finishes; The mixture that obtains is cooled to room temperature; The acetone that in mixture, adds volume and be 3~4 times of volume of mixture is in order to flush away terepthaloyl moietie and excessive PVP, and supersound process 2min then is with mixture spinning 2min under 10000 rev/mins of speed.Solid after the separation adds deionized water wash again, supersound process, spinning, and the pressed powder that repeats to obtain for 5 times places the mixture that obtains nano silver wire and Nano silver grain behind the dry 6h of vacuum drying oven.
The effect of epoxy resin toughness properties-correcting agent be used for more crisp epoxy-resin systems is carried out toughness reinforcing, to improve the shock-resistant and collision performance of conductive ink composition.The epoxy resin toughness properties-correcting agent that can adopt comprises: the mixture of nucleocapsid structure rubber, paracril, thiorubber, urethane, poly ether imide or above-mentioned substance, the nucleocapsid structure rubber toughening agent that effect is best.Epoxy adhesive second-order transition temperature after adopting nucleocapsid structure rubber toughened does not significantly descend, and the resistance toheat of electrically conductive ink is had no damage.More typical product is MX130 (Japanese KANEKA chemical company).
When being to reduce system viscosity, the effect of reactive thinner will not spend the cohesive strength of printing ink.The reactive diluent that can adopt comprises the glycidyl ether resin that contains bis-epoxy functional group, three epoxy-functionals or Fourth Ring oxygen functional group.Contain a plurality of epoxide groups in the above-mentioned thinner, in solidification process, can react, can increase the intensity and the adhesive property of printing ink itself with amine.More typical product has Araldite DY-T (three functional group epoxide diluents, Huntsman company).
The organic solvent agent is used for dissolving the viscosity of this resin system and this tackiness agent of adjustment in fact, to make the electrically conductive ink that is suitable on base material, carrying out silk screen printing most.The solvent that can adopt comprises dipropylene glycol methyl ether, ETHYLE ACETATE, ethyl carbitol, diglyme, dibasic ester flux, Trivalin SF, Ethyl carbitol acetate ester, diethylene glycol monobutyl ether, acetate of butyl carbitol, acetone, methylethylketone, pimelinketone, diethylene glycol monoethyl ether acetate, butyl carbitol acetate, trihydroxymethylpropanyltri diglycidyl ether; The mixture of neopentylglycol diglycidyl ether, 1,4 butanediol diglycidyl ether or above-mentioned substance.The best organic solvent of effect is a dipropylene glycol methyl ether.
Randomly, can add suitable flowing additive, adhesion promotor, conductive filler material surface-modifying agent and rheology control agent as required.Optional flowing additive comprises silicon polymer, vinylformic acid/ethyl acrylate multipolymer, the hydroxyalkyl ammonium salt of the phosphate ester acid of ketoxime or the mixture of above-mentioned substance.Adhesion promotor mainly is the organosilicon alkanes; The mixture that comprises 3-chloropropylmethyldimethoxysilane, 3-cyclohexyl-amino methyl dimethoxy silane, 3-mercapto propyl group diethoxy silane, 3-mercapto propyl group methyl dimethoxysilane or above-mentioned substance, best is 3-mercapto propyl group diethoxy silane (chemistry ltd of moral nation).What rheology control agent was best is to adopt aerosil.The stuffing surface modification agent comprises the mixture of SULPHOSUCCINIC ACID ESTER, titanate, quinhydrones, hexadecyl trimethoxy amine bromide, X 2073 or above-mentioned substance.Effect is apparent that hexadecyl trimethoxy amine bromide most.
Positive progressive effect of the present invention is:
(1) described RFID printing has advantages such as electric conductivity height, cohesive strength height, stable electrical properties with electrically conductive ink.High energy surface at metal, pottery, glass and polymkeric substance all has good printing.
(2) adopt novel conductive filler material nano silver wire, it is too high to have solved in the conventional conductive printing ink filler content greatly, shortcomings such as cohesive strength difference.
(3) preparation method of the present invention is simple, and starting material are easy to get, and preparation condition is not harsh.
Embodiment
The present invention can further describe through following embodiment.
Embodiment 1: mix according to the quality weighing epoxy resin that provides in the table 2, epoxy toughness properties-correcting agent, adhesion promotor, rheology control agent and with them.The blended mode is a mechanical stirring, and stir speed (S.S.) is 1000 rev/mins, and the time is 10 minutes.The mixed fillers, stuffing surface modification agent, the thinner that under whipped state, in mixture, add load weighted nano silver wire and Nano silver grain then successively.Add and finish continued stirring 10 minutes.Even back to be mixed adds solidifying agent and curing catalyst in mixture, mechanical stirring changed mixture in the high speed shear mixing machine over to after 5 minutes mixes, and mixing rate is 2000 rev/mins, and the time is 30s.The jelly that the mixing process of repetition in the high speed shear mixing machine obtains mixing for 3 times is electrically conductive ink.
The preparation of the specimen of electrically conductive ink cohesive strength is carried out according to standard A STM1002-01; The copper base material that at first will be used to test is cleaned with ETHYLE ACETATE and is deoiled; Then glue is applied to and needs the agglutinating surface; Two copper sheets are closed up, be put in the curing oven after the employing metal holder is fixed, condition of cure is 120 degree 30 minutes.Sample cooling back after waiting to solidify is tested on tension testing machine and is obtained the concrete data of cohesive strength.The test of the specific conductivity of electrically conductive ink is carried out according to standard GBT12966-91, the preparation of sample be with ink coats at a length of a film 50mm, on the sheet glass of wide 20mm, treat that the printing ink levelling solidifies to be placed in the curing oven to be cured.Condition of cure is 120 degree 30 minutes.Carry out the surface resistivity test with four resistance appearance behind the sample cool to room temperature after waiting to solidify.
Cohesive strength, surface resistivity and surface resistivity stability test result according to the filling nano silver wire electrically conductive ink of embodiment 1 preparation list in table 1.Can find out that by data in the table average surface resistivity of electrically conductive ink reaches 10
-4Ω cm, under the room temperature on the copper coin cohesive strength reach 13MPa, through 80 ℃, the variation that 80% humidity ageing environment is handled surface resistivity after 500 hours is no more than 15%.
Embodiment 2~11
According to table 2 ingredients listed and consumption, weighing epoxy resin, epoxy toughness properties-correcting agent, adhesion promotor, rheology control agent etc. also mix them.The blended mode is a mechanical stirring, and stir speed (S.S.) is 1000 rev/mins, and the time is 10 minutes.Under whipped state, in mixture, add load weighted conductive filler material, stuffing surface modification agent, thinner then successively.Add and finish continued stirring 10 minutes.Even back to be mixed adds solidifying agent and curing catalyst in mixture, mechanical stirring changed mixture in the high speed shear mixing machine over to after 5 minutes mixes, and mixing rate is 2000 rev/mins, and the time is 30s.The jelly that the mixing process of repetition in the high speed shear mixing machine obtains mixing for 3 times is conductive ink composition.