CN101920365B - A kind of low-temperature welding method of galvanized steel grounding network - Google Patents

A kind of low-temperature welding method of galvanized steel grounding network Download PDF

Info

Publication number
CN101920365B
CN101920365B CN201010254773.4A CN201010254773A CN101920365B CN 101920365 B CN101920365 B CN 101920365B CN 201010254773 A CN201010254773 A CN 201010254773A CN 101920365 B CN101920365 B CN 101920365B
Authority
CN
China
Prior art keywords
solder
brazing flux
galvanized steel
joint
backing plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201010254773.4A
Other languages
Chinese (zh)
Other versions
CN101920365A (en
Inventor
韩钰
聂京凯
马光
祝志祥
杨富饶
李现兵
陈新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
Original Assignee
State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by State Grid Corp of China SGCC, China Electric Power Research Institute Co Ltd CEPRI filed Critical State Grid Corp of China SGCC
Priority to CN201010254773.4A priority Critical patent/CN101920365B/en
Publication of CN101920365A publication Critical patent/CN101920365A/en
Application granted granted Critical
Publication of CN101920365B publication Critical patent/CN101920365B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Arc Welding In General (AREA)

Abstract

The present invention relates to a kind of low-temperature welding method of galvanized steel grounding network, it is characterised in that comprise the following steps: 1) the front preparation of weldering: take zinc-coated flat steel sheet mother metal two, two mother metals are overlapped, remove the impurity at faying surface;The side of overlap joint mother metal is left gap, and opposite side is in close contact;Leaving gap location at lap joint and place a backing plate, backing plate is in close proximity to overlapping by mother metal;Brazing flux homogeneous reactor is placed at backing plate, then solder is pressed close to joint and places, dispense on brazing flux, on solder, finally stack one layer of brazing flux again;2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter lap gap, and subsequently after brazing filler metal melts, solder liquid carries out calking;3) cooling: after solder is full of gap, stops heating, places natural cooling.The method is simple to operate, can be effectively improved joint metal corrosion resistance, increase jam-tolerant rush of current safety, be applicable to remote districts, field construction, joint course of reaction, be in low temperature, it is not necessary to high temperature heat source.

Description

A kind of low-temperature welding method of galvanized steel grounding network
[technical field]
The present invention relates to metal welding methods, specifically, relate to a kind of low-temperature welding method of galvanized steel grounding network.
[background technology]
Grounding device is very important link in project of transmitting and converting electricity, and its construction quality is not only related to great in electrical network setting Standby operation safety, is also related to the personal safety of operation power personnel.As the material of grounded screen application, at present at me What state was most widely used is galvanized steel and copper grounding grid, and wherein galvanized steel occupies ground connection field more than 90% especially.
China's commonly used hot-galvanized steel its reason of earthing material is as follows:
One is due to the copper stock number of China less (copper grounding grid is only applied to some key projects at home), it is difficult to wide General application copper grounding grid.
Two be the technical system of China based on the technical system of the former Soviet Union, the former Soviet Union is widely used plating on earthing material Zinc Steel material, what western countries' generation at the same time was the most more applies copper earthing material.
Three is that galvanized steel is cheap, has good economy.
During China's galvanized steel of more than 60 year uses, from the point of view of Ge Wangsheng company excavation situation, galvanized steel piecing devices Corrosion be one of principal mode of causing grounded screen to lose efficacy.Galvanized steel is primarily present problems with:
One is that it is high in basic soil area corrosion rate, and service life is low, and partial alkaline area grounded screen is for ensureing safety Within even 1 year, i.e. need excavation maintenance;And in acid and neutral soil area, galvanized steel has similar with copper grounding grid resistance to Corrosivity.
Two are, galvanized steel be connected to the widely used arc welding of China, during welding, be parallel to taking of mother metal length direction Connecing welding at interface edge, fusion length is more than twice band steel width or six times of round steel diameters, and the contact of joint mother metal is line Contact, and often due in welding process workman lack a sense of responsibility or technical merit problem, welding quality is difficult to ensure that, this Result in joint connection resistance bigger.Additionally arc welding mother metal in welding process melts, and high temperature causes the heat of welding position The zone of influence is big, and joint mother metal tissue is thick and zinc coat destroys completely, and joint is at sour corrosion environment and earth current Easily corrode under effect.
For the galvanized steel ground grid of domestic extensive application, for ensureing to run safety, State Grid Corporation of China is at 18 electrical networks Great anti-accident measures requiring, the grounded screen excavation time limit was less than 5 years.
In sum, galvanized steel ground grid will continue to use in earthed system within one period, but its joint is even Intrinsic problem in termination process should solve.The connection using soldering tech to carry out galvanized steel earthing material then can improve The performance of original joint, improves grounded screen service life.
Soldering is a kind of to utilize the filler metal (referred to as solder) that fusing point is lower than mother metal, after heated fusing, utilizes liquid pricker Material moistening mother metal, fill play movement and with mother metal phase counterdiffusion, it is achieved the welding method of connection.Brazing deformation is little, connects Head smooth and beautiful appearance, is suitable for the component that welding is accurate, complicated and is made up of different materials, and mother metal is due to the capillary of solder The face that act as connects, and contact resistance is little, is suitable for the connection of prominent electric property component.Therefore soldering processes are applied to ground connection The connection of net has great advantage.
[summary of the invention]
Present invention aims to the drawbacks described above that prior art exists, it is provided that a kind of galvanized steel ground grid soldered Method, with overcome above-mentioned galvanized steel ground grid present in the conventional arc weldering mode welding process not enough;Thus reduce and connect Head resistivity, raising corrosion resistance.A kind of low-temperature welding method of galvanized steel grounding network that the present invention provides, the method operation letter Single, can be effectively improved joint metal corrosion resistance, increase the safety of jam-tolerant rush of current, to be applicable to field inclined The construction of remote area, joint are in low temperature in course of reaction, it is not necessary to high temperature heat source.
A kind of low-temperature welding method of galvanized steel grounding network that the present invention provides, comprises the following steps:
1) prepare before weldering: take galvanized steel mother metal two, two mother metals are overlapped, remove the impurity at faying surface;To take Gap is left in the side connecing mother metal, and opposite side is in close contact;Leaving gap location at lap joint and place a backing plate, backing plate is tight Close by overlap joint mother metal;Brazing flux homogeneous reactor is placed at backing plate, then solder is pressed close to joint and places, dispense in brazing flux On, on solder, finally stack one layer of brazing flux again;
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;
3) cooling: after solder is full of gap, stops heating, places natural cooling.
The first preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described backing plate is ceramic backing.
The second preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described solder is diameter of 1 mm-3 mm rule Lattice zinc granule.
The present invention provide the 3rd preferred low-temperature welding method of galvanized steel grounding network, described solder be diameter 1mm, 2mm and 3mm specification zinc granule.
The 4th preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described zinc granule purity is 99%-100%.
The 5th preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described brazing flux is commercially available zinc chloride, chlorine Change lithium, potassium chloride, the mixing brazing flux of potassium fluoride preparation.
The 6th preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, the monolateral gap between described galvanized steel is 0.1-0.3mm。
The 7th preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described backing plate is identical with galvanized steel thickness Or backing plate is slightly above galvanized steel, to ensure that fusing solder flows from backing plate side to galvanized steel side.
The 8th preferred low-temperature welding method of galvanized steel grounding network that the present invention provides, described heated coupling preheating device is card Formula gas tank and flame gun.
Mechanical means is used to remove the impurity such as the greasy dirt at faying surface;Solder zinc granule is the commercially available zinc granule bought;Brazing flux is city Selling zinc chloride, lithium chloride, potassium chloride, the mixing brazing flux of potassium fluoride preparation, its mass ratio is formula known in the industry, LiCl24%, KCl15.7%, ZnCl258%, KF2.3%;The backing plate used can not for Fe sill, in order to avoid solder with Backing plate reacts.
Galvanized steel material carries out soldering and is equally applicable the lap joint that DL/T 621 recommends, solid-state solder is filled On the overlap joint coincidence face of mother metal, by the heating of thermal source, brazing filler metal melts, under the common effect of brazing flux, solder wetting Mother metal, fills up gap, makes mother metal that metallurgical binding is fully achieved.
Specifying according to DL/T 621, the permission temperature in short-term of steel earthing material is not to be exceeded 400 DEG C, therefore weld metal is on active service Temperature should be higher than that 400 DEG C.
The solder of above-mentioned employing is graininess zinc granule solder, and its melting temperature is 420 degrees Celsius, when solder and mother metal matrix After reacting, ferrum spreads in zinc layers, rapidly transforms into Fe solid solution in Zn or intermetallic compound, reaction The fusing point of product drastically raises according to Fe-Zn binary phase diagraml.By this process, welding process is at low temperature (extremely Close to service temperature) under occur, and the service temperature of joint metal is more than 500 DEG C;Ensure that soldered, The feature of high-temperature service.
Compared with prior art, a kind of low-temperature welding method of galvanized steel grounding network that the present invention provides, have following useful Effect
1, corrosion resistance good due to brazing temperature low, less than mother metal fusing point, thus welding in heat affected area little, for mother metal group Knitting impact little, will not occur thick tissue near weld metal, this just alleviates and welds the shadow for former mother metal performance Ring, improve the corrosion resistance of joint metal.
2, resistivity is low connects owing to joint is connected as face, rather than the three of arc welding weld lines connect, therefore the plating of soldering It is lower that zinc steel joint connects resistance, thus adds the safety of failure-resilient rush of current.
3, field welding protection good due to welding material simple, it is only necessary to solder and scaling powder;Welding equipment is the lightest, Only need flame gun and cassette gas cylinder, it is not necessary to heavy auxiliary equipment, (needing the electric welding machine of heaviness, power supply etc. such as arc welding) Therefore, soldering is used to be particularly well-suited to the construction of remote districts, field.
4, soldered high-temperature service joint is in low temperature in course of reaction, it is not necessary to high temperature heat source, and postwelding is formed and connects Head fusion temperature is far above welding temperature.
[accompanying drawing explanation]
Fig. 1 is: the storeroom position relationship structure in a kind of low-temperature welding method of galvanized steel grounding network that the present invention provides is shown It is intended to.
In figure: 1, zinc-coated flat steel sheet;2, monolateral gap;3, zinc granule;4, backing plate.
[detailed description of the invention]
Illustrate below in conjunction with accompanying drawing and detailed description of the invention, a kind of galvanized steel ground grid soldered side that the present invention is provided Method does further more detailed description.
[embodiment 1]
The low-temperature welding method of galvanized steel grounding network of the present embodiment, comprises the following steps:
1) prepare before weldering: take two pieces of zinc-coated flat steel sheet mother metals, utilize mechanical means to remove the impurity such as the greasy dirt at faying surface;Purchase Buy commercially available zinc granule, sieve, choose diameter 1mm specification zinc granule as solder;Buy commercially available zinc chloride, lithium chloride, The mixing brazing flux of potassium chloride, potassium fluoride preparation;As shown in Figure 1: with clearance gauge by between two pieces of zinc-coated flat steel sheet mother metals Gap is maintained at 2mm, and another side is in close contact, and leaves gap location at lap joint and places a zinc-coated flat steel sheet more slightly higher than backing plate, To ensure that fusing solder flows from backing plate side to zinc-coated flat steel sheet side, brazing flux homogeneous reactor is placed at backing plate, then by zinc Grain is pressed close to joint and is placed, and dispenses on brazing flux, finally stacks one layer of brazing flux on zinc granule again.
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;
3) cooling: after zinc granule liquation is full of gap, stops heating, places natural cooling.
The welding effect of the low-temperature welding method of galvanized steel grounding network that the present embodiment uses: add gap complete, surface topography is ash Color, the porosity is 3%.
[embodiment 2]
The low-temperature welding method of galvanized steel grounding network of the present embodiment, comprises the following steps:
1) prepare before weldering: take two pieces of zinc-coated flat steel sheet mother metals, utilize mechanical means to remove the impurity such as the greasy dirt at faying surface;Purchase Buy commercially available zinc granule, sieve, choose diameter 2mm specification zinc granule as solder;Buy commercially available zinc chloride, lithium chloride, The mixing brazing flux of potassium chloride, potassium fluoride preparation;As shown in Figure 1: with clearance gauge by between two pieces of zinc-coated flat steel sheet mother metals Gap is maintained at 0.3mm, and another side is in close contact, and leaves gap location placement one and zinc-coated flat steel sheet uniform thickness pottery at lap joint Backing plate, is placed at backing plate by brazing flux homogeneous reactor, then zinc granule is pressed close to joint and places, dispense on brazing flux, finally at zinc One layer of brazing flux is stacked again on grain.
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;
3) cooling: after zinc granule liquation is full of gap, stops heating, places natural cooling.
The welding effect of the low-temperature welding method of galvanized steel grounding network that the present embodiment uses: adding gap relatively complete, surface topography is Lycoperdon polymorphum Vitt, the porosity is 6%.
[embodiment 3]
The low-temperature welding method of galvanized steel grounding network of the present embodiment, comprises the following steps:
1) prepare before weldering: take two pieces of zinc-coated flat steel sheet mother metals, utilize mechanical means to remove the impurity such as the greasy dirt at faying surface;Purchase Buy commercially available zinc granule, sieve, choose diameter 3mm specification zinc granule as solder;Buy commercially available zinc chloride, lithium chloride, The mixing brazing flux of potassium chloride, potassium fluoride preparation;With clearance gauge, the gap, one side between two pieces of zinc-coated flat steel sheet mother metals is maintained at 0.1mm, another side is in close contact, and leaves gap location placement one and galvanized steel uniform thickness ceramic backing at lap joint, by pricker Agent homogeneous reactor is placed at backing plate, then zinc granule is pressed close to joint and places, dispense on brazing flux, finally stack on zinc granule again One layer of brazing flux.
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;
3) cooling: after zinc granule liquation is full of gap, stops heating, places natural cooling.
The welding effect of the low-temperature welding method of galvanized steel grounding network that the present embodiment uses: adding gap relatively complete, surface topography is Dull gray, the porosity is 6%.
[embodiment 4]
The low-temperature welding method of galvanized steel grounding network of the present embodiment, comprises the following steps:
1) prepare before weldering: take two pieces of zinc-coated flat steel sheet mother metals, utilize mechanical means to remove the impurity such as the greasy dirt at faying surface;Purchase Buy commercially available zinc granule, sieve, choose diameter 1mm specification zinc granule as solder;Buy commercially available zinc chloride, lithium chloride, The mixing brazing flux of potassium chloride, potassium fluoride preparation;With clearance gauge, the gap, one side between two pieces of zinc-coated flat steel sheet mother metals is maintained at 0.2mm, another side is in close contact, and leaves gap location placement one and zinc-coated flat steel sheet equal thickness ceramic backing at lap joint, Brazing flux homogeneous reactor is placed at backing plate, then zinc granule is pressed close to joint and places, dispense on brazing flux, finally zinc granule on again Stack one layer of brazing flux.
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;
3) cooling: after zinc granule liquation is full of gap, stops heating, places natural cooling.
The welding effect of the low-temperature welding method of galvanized steel grounding network that the present embodiment uses: add gap complete, surface topography is ash Color, the porosity is 3%.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit, although with reference to above-mentioned reality Executing example to be described in detail the present invention, those of ordinary skill in the field are it is understood that technical staff reads present specification After still the detailed description of the invention of the present invention can be modified or equivalent, but these amendment or change all without departing from Shen of the present invention Please be within accompanying claims protection domain.

Claims (4)

1. a low-temperature welding method of galvanized steel grounding network, comprises the following steps:
1) prepare before weldering: take zinc-coated flat steel sheet mother metal two, two mother metals are overlapped, remove the impurity at faying surface;Will Gap is left in the side of overlap joint mother metal, and opposite side is in close contact;Leave gap location at lap joint and place a backing plate, backing plate By overlap joint mother metal;Brazing flux homogeneous reactor is placed at backing plate, then solder is pressed close to joint and places, dispense in pricker In agent, on solder, finally stack one layer of brazing flux again;
2) welding: heat lap joint, after brazing flux melts, due to capillarity, brazing flux liquid can enter and take Seam gap, subsequently after brazing filler metal melts, solder liquid carries out calking;Welding process occurs at low temperature 420 DEG C, And the service temperature of joint metal is more than 500 DEG C;
3) cooling: after solder is full of gap, stops heating, places natural cooling;
Described heated coupling preheating device is cassette gas tank and flame gun;
Described backing plate is ceramic backing;
Described solder is diameter 2mm specification zinc granule;
Monolateral gap between described galvanized steel is 0.3mm.
Welding method the most according to claim 1, it is characterised in that described zinc granule purity is 99%-100%.
Welding method the most according to claim 1, it is characterised in that described brazing flux be commercially available zinc chloride, lithium chloride, The mixing brazing flux of potassium chloride, potassium fluoride preparation.
Welding method the most according to claim 1, it is characterised in that described backing plate is identical with galvanized steel thickness or backing plate Slightly above galvanized steel, to ensure that fusing solder flows from backing plate side to galvanized steel side.
CN201010254773.4A 2010-08-16 2010-08-16 A kind of low-temperature welding method of galvanized steel grounding network Active CN101920365B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201010254773.4A CN101920365B (en) 2010-08-16 2010-08-16 A kind of low-temperature welding method of galvanized steel grounding network

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201010254773.4A CN101920365B (en) 2010-08-16 2010-08-16 A kind of low-temperature welding method of galvanized steel grounding network

Publications (2)

Publication Number Publication Date
CN101920365A CN101920365A (en) 2010-12-22
CN101920365B true CN101920365B (en) 2016-08-10

Family

ID=43335720

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201010254773.4A Active CN101920365B (en) 2010-08-16 2010-08-16 A kind of low-temperature welding method of galvanized steel grounding network

Country Status (1)

Country Link
CN (1) CN101920365B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115415624B (en) * 2022-08-23 2024-05-28 中车青岛四方机车车辆股份有限公司 Braze welding sealing method, spot welding structure and railway vehicle

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0732136A (en) * 1993-07-13 1995-02-03 Ohbayashi Corp Joining method of magnetic plate in electromagnetic shield room
JP2004082212A (en) * 2002-07-01 2004-03-18 Mitsui Mining & Smelting Co Ltd Tin-silver-based lead-free solder
JP4640995B2 (en) * 2006-03-17 2011-03-02 株式会社神戸製鋼所 Steel plate for brazing joint with aluminum material, joining method and joint using the steel plate

Also Published As

Publication number Publication date
CN101920365A (en) 2010-12-22

Similar Documents

Publication Publication Date Title
CN105127618B (en) A kind of high tough composite silver solder ring of fabricated in situ solder flux
CN100496843C (en) Brazing method of aluminium electric-magnetic wires and Guinea gold
CN102672328B (en) Method for welding titanium and steel by applying high-entropy effect and welding material
CN102179639B (en) Cold metal transition fusion welding-soldering connection method for magnesium steel dissimilar metal
CN102581508A (en) Intermediate-temperature zinc-aluminum soldering wire
CN103170759A (en) Aluminum welding powder and welding method thereof
CN102862005B (en) Thermit iron welding flux special for welding steel grounding materials and welding method thereof
WO2019119281A1 (en) Solder outer skin and preparation method thereof, in-situ synthesized metallic coated flux-cored silver solder and preparation method thereof, soldering method and connector
CN205464747U (en) Single power mariages submerged arc welding welder
CN101537521A (en) Brazing method of aluminum electromagnetic wire and brass
CN110682029A (en) Active connecting agent for contact reaction of graphite and stainless steel and brazing method
CN107262862A (en) A kind of steel of nickel and zinc composite deposite/aluminium soldering method
CN101920365B (en) A kind of low-temperature welding method of galvanized steel grounding network
CN100519051C (en) Hot melt welding agent
CN101537520A (en) Brazing method of aluminum electromagnetic wire and brass
CN102974925A (en) Method for optimizing aluminum/steel metal inert-gas (MIG) soldered joint through tungsten inert gas (TIG) voltaic arc cooperating with heating
CN114473288A (en) Welding wire for low-dilution-rate nickel-based surfacing layer and method for preparing CMT surfacing layer
CN102078994A (en) Tin soldering heater for superconducting conductor joint
CN105108259A (en) Method for compounding copper and aluminum dissimilar metal of zinc electrolysis cathode conductive head
CN108544122A (en) A kind of photovoltaic welding belt Antioxidant Solder alloy and preparation method thereof
CN208099656U (en) A kind of included brazing flux type solder ring
CN106356424A (en) Environment-friendly brazing method for Al back electrode and Cu electrode leads of Si wafer of solar cell
CN111168242A (en) Laser arc series welding method for connecting TA2/T2 explosion welding composite plates
CN110773890A (en) Circumferential welding method for stainless steel metallurgical composite pipe
CN101856775A (en) Hot melt welding flux

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: STATE ELECTRIC NET CROP.

Effective date: 20130218

C41 Transfer of patent application or patent right or utility model
TA01 Transfer of patent application right

Effective date of registration: 20130218

Address after: 100192 Beijing city Haidian District Qinghe small Camp Road No. 15

Applicant after: China Electric Power Research Institute

Applicant after: State Grid Corporation of China

Address before: 100192 Beijing city Haidian District Qinghe small Camp Road No. 15

Applicant before: China Electric Power Research Institute

C14 Grant of patent or utility model
GR01 Patent grant