CN101913217B - Small tyre repairing vulcanizing machine - Google Patents
Small tyre repairing vulcanizing machine Download PDFInfo
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- CN101913217B CN101913217B CN 201010180869 CN201010180869A CN101913217B CN 101913217 B CN101913217 B CN 101913217B CN 201010180869 CN201010180869 CN 201010180869 CN 201010180869 A CN201010180869 A CN 201010180869A CN 101913217 B CN101913217 B CN 101913217B
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- plate
- vulcanizing machine
- tyre repairing
- small tyre
- workbench
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Abstract
The invention discloses a small tyre repairing vulcanizing machine which comprises a worktable, a fixed vertical plate and an external pressure plate, wherein the fixed vertical plate is arranged at one side of the worktable, the external pressure plate is articulated at the other side of the worktable, the upper part of the external pressure plate is connected with the fixed vertical plate through a connecting piece, an internal pressure plate is articulated at the upper end of the fixed vertical plate, and the upper part of the external pressure plate is higher than the upper part of the internal pressure plate; and a pressing gasbag and a heating vulcanizing plate are arranged along the plane of the worktable and the lower surface of the internal pressure plate. The small tyre repairing vulcanizing machine has simple structure, convenient operation, lower cost and wide application range, can repair small openings and large openings on all car tyres and has low repairing cost and good repairing quality.
Description
Technical field
The invention belongs to the tyre repair mechanical equipment technical field, particularly a kind of small tyre repairing vulcanizing machine.
Background technology
At home, car population is the gesture of rapid growth, and by present growth rate, the car population of China maybe will reach 100,000,000 after several years, thereby the use amount of tyres for passenger cars is also increasing.Because the road conditions of China are complicated, the phenomenon damaged in use can often appear in tire, does not directly scrap if do not repair, and will cause great waste, also can cause serious destruction to environment, therefore, is urgent problem to the repairing of tire.
At present, repairing to tyres for passenger cars is mainly monopolized by Japanese Maroni, German Di Pute and U.S. Tyke three major companies, the technology that adopts is to carry out cold-patch with the cold-patch sheet, it is expensive, and its cold-patch glue contains severe toxicity, environment is had serious pollution, operating personnel are had serious harm.In addition, there are the point type vulcanizer of production and 1/4th aluminum dipping form formula vulcanizing equipments in some producers at home, but all can not perfectly solve the repairing problem of tyres for passenger cars, integrate and have following defective: 1, generally can only repair the following minor cut or wound of 10mm, for the wound of 10-20mm, the repairing difficulty is large, and repairing quality can not be guaranteed, and then can't repair for the large wound of 20-50mm, therefore, tire can only be done and scrap processing, causes the serious wasting of resources and environmental pollution; 2, repairing quality is bad, can occur leaking gas slowly or sticking patch comes off, and repairs rear tyre and only has several days or some months service life, causes again repairing or tire is scrapped; 3, repair high cost, the repairing cost of larger wound is up to 20 yuan, and the general user is difficult for accepting; 4, repairing efficiency is low, and the repairing cure time of larger wound reaches 2.5 hours, waste user's plenty of time; 5, repair operation is nonstandard, and mending course is complicated, and outward appearance is ugly, and it is quite loaded down with trivial details to carry out grinding process again, prolongs the repairing time, reduces repairing efficiency; 6, the mode of vulcanizing belongs to high-temperature reparation, damages easily cord fabric and inner liner, causes slowly gas leakage, and mending course length consuming time, and it is short service life to repair rear tyre.
Summary of the invention
The purpose of this invention is to provide a kind of simple in structure, equipment investment is few, the scope of application is wide, repair the small tyre repairing vulcanizing machine that cost is low, repairing quality is good.
For achieving the above object, technical scheme of the present invention is: small tyre repairing vulcanizing machine, comprise workbench, be arranged on the fixed board of workbench one side and the outer plate that the workbench opposite side is hinged, outer plate top links to each other by connector with fixed board, the fixed board upper end is hinged with clip plate, and outer plate top is higher than clip plate top; Below table plane and clip plate, be provided with exert pressure air bag and baking plate.
Described baking plate is built in the inside air bag of exerting pressure.
Described baking plate is positioned at the air bag outside of exerting pressure, and fits with it.
The latch with plug-in mounting in two risers of pin-and-hole and the pin-and-hole that described connector comprises that fixed board top sets firmly.
Pin-and-hole on the described riser is a plurality of, and the pin-and-hole on two risers is corresponding in twos.
Described outer plate is
Shape, clip plate are
Shape, outer plate is hinged by bottom and workbench, and clip plate is hinged by top and fixed board.
Described
The shape clip plate is divided into perpendicular wall and cross wall, links to each other by arc between perpendicular wall and the cross wall.The radian of its arc is close with the radian of tire.
Described
Be respectively equipped with handrail and jacking block on the cross wall of shape clip plate and the perpendicular wall, jacking block is perpendicular to perpendicular wall, and corresponding with outer plate.
Be provided with cabinet below the described workbench, the cabinet outside is provided with control panel, and the cabinet bottom is the tool box.
Compared with prior art, beneficial effect of the present invention is:
1, is hinged with outer plate in workbench one side, the fixed board upper end of workbench opposite side is hinged with clip plate, outer plate top is higher than clip plate top, outer plate top links to each other by connector with fixed board, below table plane and clip plate, be provided with exert pressure air bag and baking plate, jointly tire to be repaired is fixed by clip plate and outer plate, heated the sulfuration of finishing wound in the tire by the gasbag pressurizes of exerting pressure, baking plate.It is simple in structure, convenient operation, and equipment cost is lower, and the scope of application is wide, no matter minor cut or wound or large wound (wound of 20-50mm) all can be repaired, and it is low to repair cost; In the repairing sulfidation of tire, the baking plate of workbench part contacts applying with the outer surface of tire, the baking plate of clip plate part contacts applying with the internal face of tire, realization is heated simultaneously to the inside and outside two sides of tire, the efficiency of heating surface is high, tire is heated evenly, and effectively guarantees repairing quality.
2, the air bag of exerting pressure pressurizes to tire, and pressure is precisely controlled by control instrument; The pressure energy of air pressure guarantees that sulfide stress puts in place, makes pressure distribution even; The air bag of exerting pressure can change along with the difference of tire radian, thereby can be to different tire pressurization.
3, the baking plate is a heater that flexibility is very strong, is built in the inside air bag of exerting pressure, and can be close to along with the variation of air bag on the tire; The air bag of exerting pressure has protective effect to the baking plate, can prolong the service life of baking plate; Air bag is evenly distributed baking plate upward pressure, and the heat transmission that tire is received is even, can improve the sulfuration repairing quality.In addition, the baking plate also can place the air bag outside of exerting pressure, and the baking plate directly contacts with tire, and it is heated, and the efficiency of heating surface is high.
4, the pin-and-hole on the riser is a plurality of, can change outer plate to the compression degree of clip plate by adjusting the latch position, and air bag is to the pressure of tire thereby adjustment is exerted pressure, and flexible operation guarantees repair efficiency.
5, link to each other by arc between the perpendicular wall of clip plate and the cross wall, the radian of arc and tire is close, and when clip plate stretched into inside tires, arc fitted tightly exert pressure air bag and tire inner wall face, eliminates pressurization, heating blind area.
6, the baking plate directly to the heating of tire wound, is avoided unnecessary heat loss, and sulfuration is repaired a tires power consumption less than half degree, and saves energy greatly reduces and repairs cost; Simultaneously, time saving and energy saving, sulfuration is repaired a tires and is only used about half an hour, and a people gets final product easy manipulation, Simple fast, high efficiency.
7, the outside of the cabinet under workbench is provided with control panel, and the cabinet bottom is provided with the tool box, and is by control panel operation sulfuration mending course, easy and simple to handle; The tool box is used for placing the required instrument of full capping, makes working environment keep clean and tidy.
8, the vulcanization of this equipment belongs to low-heat temperature sulfuration, can not cause rubber for tire aging, can not cause cord fabric coking, intensity to descend, and can not cause the aging and slowly gas leakage etc. of tyre airtight layer.The crosslink density that rubber occurs after the heat cure is higher than the crosslink density of cold-patch far away, thereby vulcanized quality is good, repairing quality is more than 5-10 times of cold-patch, can replace the method that adopts the cold-patch sheet to repair tyres for passenger cars, broken the monopoly position of International FDI aspect the tyres for passenger cars repairing, allow China people enjoy repairing quality better, repair the lower tyre repair service of cost.
9, be engaged in nearly 100,000 of the client of tyre repair in China, annual full capping several ten million bars, this equipment international and domestic all be pioneering, have very high use value and promotional value, its popularization and use will promote the recycling of China's rubber sources, reduce junked tire to the pollution of environment, reduce cold-patch glue to operating personnel's health hazard, and can reduce car owner's tire used cost.Service life behind the tyre repair and former tire are basically identical.
Description of drawings
Fig. 1 is the front view of the embodiment of the invention 1;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the perspective view of the embodiment of the invention 1;
Fig. 4 is the cross sectional representation of air bag and baking plate of exerting pressure among Fig. 1;
Fig. 5 is the left view of the embodiment of the invention 2.
The specific embodiment
Such as Fig. 1, Fig. 2 and small tyre repairing vulcanizing machine shown in Figure 3, it comprises workbench 1, fixed board 2, outer plate 3 and clip plate 4, fixed board 2 is fixedly installed on a side of workbench 1, outer plate 3 is hinged at the opposite side of workbench 1, the upper end of clip plate 4 is hinged on fixed board 2 tops, and the top of outer plate 3 is higher than the top of clip plate 4.Outer plate 3 is
Shape, clip plate 4 are
Shape, outer plate 3 is hinged by its underpart and workbench 1, and clip plate 4 is hinged by its top and fixed board 2.Outer plate 3 is fastening by the connector on the fixed board 2, two risers 5 that described connector comprises that fixed board 2 tops set firmly and latch 6, riser 5 is provided with three pin-and-holes 51, and latch 6 is inserted in the pin-and-hole 51 of correct position, thereby compress outer plate 3, be fixed.Be provided with exert pressure air bag 7 and baking plate 8 below workbench 1 plane and clip plate 4, as shown in Figure 4, baking plate 8 is built in air bag 8 inside of exerting pressure, and the air bag 7 of exerting pressure can effectively be protected baking plate 8, prolongs its service life.
Be provided with cabinet 9 below workbench 1, cabinet 9 outsides are provided with control panel 10, and cabinet 9 bottoms are tool box 11, and by control panel 10 operation sulfuration mending courses, tool box 11 is used for placing the required instrument of full capping, makes working environment keep clean and tidy.
Use step of the present invention is: one, get tire to be repaired ready, repair the position at needs and place separation layer (perhaps using high temperature resistant adhesive tape); Two, lay down latch 6 in the pin-and-hole 51, open outer plate 3 and clip plate 4, tire is placed perpendicular to workbench 1, and adjusted the position of tire, make wound parallel with workbench 1, and be positioned within air bag 7 coverages of exerting pressure; Three, cover first clip plate 4, make clip plate 4 stretch into inside tires, and the air bag 7 that guarantees to exert pressure is tight with the applying of tire inner wall face, adjusts and exerts pressure air bag 7 to very close to each other with the contact-making surface of tire, air bag 7 spread aparts of will exerting pressure; Four, help tire on the other hand, one is holding handrail 44, adjusts the position of tire, tire tilts a little, and the toe mouth of tire is positioned within the bending part of clip plate 4, then one is holding handrail 44, pull at tire toe on the other hand, make the air bag 7 of exerting pressure cover wound to be repaired fully; Five, adjust tire, make clip plate 4 and fixed board 2 hinged parts, toe mouth and tire shoulder three be positioned at same plane, cover outer plate 3 and fixing with latch 6; Six, open gas source switch to air bag 7 inflations of exerting pressure by control panel 10, heating-up temperature to 130 degree is set simultaneously, setup times is 35 minutes, then opens the heater switch of baking plate 8 and vulcanizes repairing; Seven, repair and to unload tire, collator after complete.
As shown in Figure 5, be with the difference of embodiment 1: described baking plate 8 is positioned at the outside of the air bag 7 of exerting pressure, and fits with it, and the air bag 7 of namely exerting pressure is sandwiched between clip plate 4 and the baking plate 8, baking plate 8 is directly contacted with tire to be repaired, and heat transfer efficiency is higher.
Claims (9)
1. small tyre repairing vulcanizing machine, it is characterized in that: comprise workbench, be arranged on the fixed board of workbench one side and the outer plate that the workbench opposite side is hinged, outer plate top links to each other by connector with fixed board, the fixed board upper end is hinged with clip plate, and outer plate top is higher than clip plate top; Below table plane and clip plate, be provided with exert pressure air bag and baking plate.
2. small tyre repairing vulcanizing machine as claimed in claim 1, it is characterized in that: described baking plate is built in the inside air bag of exerting pressure.
3. small tyre repairing vulcanizing machine as claimed in claim 1 is characterized in that: described baking plate is positioned at the air bag outside of exerting pressure, and fits with it.
4. such as arbitrary described small tyre repairing vulcanizing machine among the claim 1-3, it is characterized in that: the latch with plug-in mounting in two risers of pin-and-hole and the pin-and-hole that described connector comprises that fixed board top sets firmly.
5. small tyre repairing vulcanizing machine as claimed in claim 4, it is characterized in that: the pin-and-hole on the described riser is a plurality of, the pin-and-hole on two risers is corresponding in twos.
6. small tyre repairing vulcanizing machine as claimed in claim 5, it is characterized in that: described outer plate is
Shape, clip plate are
Shape, outer plate is hinged by bottom and workbench, and clip plate is hinged by top and fixed board.
7. small tyre repairing vulcanizing machine as claimed in claim 6 is characterized in that: described
The shape clip plate is divided into perpendicular wall and cross wall, links to each other by arc between perpendicular wall and the cross wall.
8. small tyre repairing vulcanizing machine as claimed in claim 7 is characterized in that: described
Be respectively equipped with handrail and jacking block on the cross wall of shape clip plate and the perpendicular wall, jacking block is perpendicular to perpendicular wall, and corresponding with outer plate.
9. small tyre repairing vulcanizing machine as claimed in claim 8 is characterized in that: be provided with cabinet below the described workbench, the cabinet outside is provided with control panel, and the cabinet bottom is the tool box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010180869 CN101913217B (en) | 2010-05-24 | 2010-05-24 | Small tyre repairing vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010180869 CN101913217B (en) | 2010-05-24 | 2010-05-24 | Small tyre repairing vulcanizing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101913217A CN101913217A (en) | 2010-12-15 |
| CN101913217B true CN101913217B (en) | 2013-04-03 |
Family
ID=43320933
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010180869 Expired - Fee Related CN101913217B (en) | 2010-05-24 | 2010-05-24 | Small tyre repairing vulcanizing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101913217B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666907B (en) * | 2016-03-10 | 2017-11-03 | 四川省家伦再生资源科技有限公司 | A kind of tyre patching vulcanization plant and vulcanization process |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1073125A1 (en) * | 1983-01-10 | 1984-02-15 | Kulaev Modest G | Vulcanizer for repairing tyre tubes |
| CN201702891U (en) * | 2010-05-24 | 2011-01-12 | 洪林 | Small tyre repair vulcanizing machine |
-
2010
- 2010-05-24 CN CN 201010180869 patent/CN101913217B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1073125A1 (en) * | 1983-01-10 | 1984-02-15 | Kulaev Modest G | Vulcanizer for repairing tyre tubes |
| CN201702891U (en) * | 2010-05-24 | 2011-01-12 | 洪林 | Small tyre repair vulcanizing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101913217A (en) | 2010-12-15 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20170524 |
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| CF01 | Termination of patent right due to non-payment of annual fee |